2. The tooth outer gear is manufactured in crown shape. So, even when the axial misalignment occurs it provides good operation.

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1 GER Distinctive Feature 1. With the capacity of handling heavy loads, gear couplings are much smaller and lighter than any other couplings. Noise or vibration is hardly produced even in high speed operation. 2. The tooth outer gear is manufactured in crown shape. So, even when the axial misalignment occurs it provides good operation. 3. The coupling made of SM45C has a good endurance to high speed and peak load. Jac is manufacturing high quality couplings with new design and high quality control according to standard conformable to KS and JS.

2 GER Structure 1. Jac Gear coupling consists of the internal spur gears in its sleeves and the external spur gears with crowned teeth on its hubs, both of which are in mesh when assembled. t the tooth section of the hub, the tooth surface is crowned and the tooth top is rounded in the axial direction in order to prevent interference at the tooth section when they are operated in eccentric condition. 2. If it is properly mounted without any displacement the external tooth comes is contract with the mating internal tooth at the middle of the crowned portion (Ro) and if it is mounted with offset and angular displacement, the former will with the latter at a point distant from the middle of the crowned portion. 3. Misalignment 1 Misalignment : The driving shaft and driven shaft are parallel to each other but not on the same straight line. 2 ngular Misalignment : The driving shaft and driven shaft cross to each other but not on the same straight line. 3 Composite Misalignment : The driving shaft and driven shaft do not cross to each other nor are they parallel to each other. 4 xial Misalignment : The driving shaft and driven shaft are on the same line but the distance between the two shaft varies (The permissible axial Misalignment is ±25% of C) 1 Misalignment 2ngular Misalignment 3 Composite Misalignment 4 xial Misalignment 3

3 GER 4. llowable amounts of misalignments of SSM, CCM-type The following tables show the allowable amounts of displacement determined by a structual consideration. If is, therefore, practically recommended that the alignment should be made accurately as possible as according to the service conditions such as the place of application, type of machine, service rpm, etc. llowable amounts of misalignments of SSM, CCM-type xial ngular xial ngular xial ngular llowable amounts of misalignments of GD, GDL type xial ngular xial ngular xial ngular pplication 1. In case of JC-SEM it will be used like (1)or(2). The case such as (5) must be basically avoided except for when shafts are in complex alignment. 2. When JC-SSM are coupled with an intermediate shaft, which requires fixed supports as(3) 3. When JC-SSM is used together with JC-SEM, an inclinable bearing supporting the intermediate shaft must be set up. 4. If the intermediate shaft is inclining state, it causes vibration. 5. For use in high speed revolution, the allowable max. rpm of the coupling can be increased by adjusting the alignment and improving the balance of the coupling sleeves. Recommendable Not Recommendable Symbol 4

4 Lubrication and Handling 1. Lubricant 1 When assembling, pack the coupling and the coupling hub with the recommended grease until their teeth become invisible, and then tightening the reamer bolts, add the grease through the oil plug hole using a grease gun, etc. 2 Every month, or 240 ~ 250 hours after operation, you should supply grease, Every 3 months or 4,000 hours after operation, you should replace grease after you get rid of the deteriorated. 3 The handling range of temperature for grease is from -17 C to 70 C. You choose grease according to the rpm and circumstance. Maker GULF SHELL TEXCO MOBIL Gulf Crown EP#1 lvania EP#1 Multfak EP-1 Mobilux EP-1 Selection Method of 1. From the following formula, obtain torque required for selection. Ta = 974 KW N SF 또는 Ta = 716 HP N SF Ta = Selected torque (kg.m) KW = Transmitted load (kw) Hp = Transmitted load (HP) N = Working revolution S.F = Recommended Service Factor 2. First select the same or greater size by comparing with basic torque of each size and calculated torque and then examine the suitability of max bore and shaft. Recommended Service Factor(S.F) Driving machines Electric motor or Turbine Hydraulic Power Reciprocation motion Load Examples of machines Smooth Pumps, Blowers, Generators and Exciters Light shock Medium shock Heavy shock Compressors, Mixers, Grinders, Machine Tools, Wood Working Machines and Textile Machines Ball and Roll Mills, Reciprocasting Compressors, Elevators, Paper Machines, Punch Presses Steel & Iron Manufacturing Machines, Mining Machines, Roll Mills and Rubber Mixers Extremly heavy shock Ore Crushers, Vibration Conveyors and Cutters 5

5 GER SSM CCM SSM (KS Standard) 6 kgf-m Nm Min E l C B F K S Q`ty ( l ) (kgf-m²) SSM SSM SSM SSM SSM SSM SSM SSM SSM SSM SSM SSM CCM (KS Standard) Tonf-m knm Min E l C B F K S Q`ty ( l ) CCM CCM CCM CCM CCM CCM CCM (kgf-m²) CCM CCM CCM

6 SEM CEM CEM (KS Standard) kgf-m Nm Min (D) (DE) Dimension E l C B BE F K S Q`ty ( l ) (kgf-m²) SEM SEM SEM SEM SEM SEM SEM SEM SEM SEM SEM SEM CEM (KS Standard) kgf-m knm Min (DE) Dimension E l C B BE F K S CEM CEM CEM CEM CEM CEM CEM CEM CEM CEM Q`ty ( l ) (kgf-m²) 7

7 GER GD GDL GD (GM Standard ) Out side kgf-m Nm Min E l C B F K (Kg) GD GD GD GD GD GD GD GD GD GD GD GD GDL (GM Standard ) Tonf-m knm Min E l C B F K (Kg) GDL GDL GDL GDL GDL GDL GDL

8 GS GSL GS (GM Standard ) kgf-m Nm Min (D) (DE) E l1 l2 C B F K (Kg) GS GS GS GS GS GS GS GS GS GS GS GS GSL (GM Standard ) Tonf-m knm Min (D (DE) E l1 l2 C B F K (Kg) GSL GSL GSL GSL GSL GSL GSL

9 GER SVM SMM Marking and dimensions of SSM type are the same SVM kgf-m E l C (kg-m²) SVM SVM SVM SVM SVM SVM SVM SVM SVM SVM SVM SVM SM(Space Type) SMM 적용 Motor 프레임 E l₁ l₂ C k₁ k₂ (kg (kgf-m²) SMM125(a) SMM125(b) SMM SMM SMM SMM SMM SMM SMM280(a) SMM280(b) SMM315(a) SMM315(b) SMM CM(Space Type) Marking and dimensions of SSM and CCM type are the same 10

10 BRKE DRUM Type SSMB(Brake Drum type) SEMB(Brake Drum type) (Marking and dimensions of SSM and SEM type are the same) Floating Shaft Type SHM(With Flex Hub on Floating type) (Marking and dimensions of SSM and SEM type are the same) SFM(With Flange on Floating type) (Marking and dimensions of SSM and SEM type are the same) 11

11 GER Special pplications SLIDE TYPE SLEEVE TYPE INSULTION TYPE LIMITED-END PLY TYPE DETCHBLE CLUTCH TYPE SHER PIN TYPE VERTICL TYPE SPINDLE TYPE

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