Displacer Type. Installation and Operating Manual. Liquid Level and Proof-er Switches

Transcription

1 isplacer Type Installation and Operating Manual Liquid Level and Proof-er es

2 UNPAKIN Top mounting displacer units are shipped from the factory with the displacer and cable assembly removed from the head assembly and packed separately in the same container. Unpack the instrument carefully. Make sure all components have been removed from the packing material. Inspect all components for damage. Report any concealed damage to the carrier withing 24 hours. heck the contents of the packing slip and report any discrepancies to the factory. heck the nameplate model number to be sure it agrees with the packing slip and purchase order. heck and record the serial number for future reference when ordering parts. Nameplate: - part number - serial n AUTION: If re-shipping to another location, displacer assembly must again be secured using same strap and wire assembly. After unpacking, inspect all components to see that no damage has occurred during shipment. These units are in conformity with the provisions of: 1. irective 2014/34/U for quipment or protective system for use in potentially explosive atmospheres. -type examination certificate number ISSeP01ATX027X (intrinsic safe units) or ISSeP09ATX024X (x d units). 2. The P directive 2014/68/U (pressure equipment directive). Safety accessories per category IV module 1. AUTION: The threaded connection link protruding from the head assembly is extremely fragile. O NOT handle or place in a position such that any amount of force is placed on the stem. Proper operation of the control requires that the stem is not damaged or bent. SPIAL ONITIONS OR ATX INTRINSIALLY SA US When the enclosure is made of aluminium, if it is mounted in an area where the use of category 1 apparatus is required, it must be installed such, that, even in the event of rare incidents, ignition sources due to impact and friction sparks are excluded. INTROUTION isplacement type level switches offer the industrial user a wide choice of alarm and control configurations. These units utilize simple buoyancy principle and are well suited for simple or complex applications. PRINIPL O OPRATION Standard controls Operation is based upon simple buoyancy, whereby a spring is loaded with weighted displacers which are heavier than the liquid. Immersion of the displacers in the liquid results in buoyancy force change, which moves the spring upward. Since the spring moves only when the level moves on a displacer, spring movement (1) is always a small fraction of the level travel between displacers (2). A magnetic sleeve (3) is connected to the spring and operates within a non-magnetic barrier tube (4). Spring movement causes the magnetic sleeve to attract a pivoted magnet (5), actuating a switch mechanism (6) located outside the barrier tube. uilt-in limit stops, prevent over stroking of the spring under level surge conditions. Proof-er controls The purpose of the PROO-R is to check the operation of a displacer control without having to raise the level in the tank. This is accomplished by pulling downward on the PROO-R cable. A spring-loaded lever arm then lifts the switch actuator simulating a high or high-high level condition. When the cable is released, the PROO-R returns the actuator to its previous position to resume normal operation. loating roof controls The floating roof control is designed for installation on 'barrier' (floating roof) tanks. The control may be furnished with a brass displacer to prevent sparking. A hollow brass displacer is required if the control is to actuate in liquid as well as by the barrier. A stainless steel displacer is also available. 6 Rising level Pivot Return spring 5 alling level 2

3 MOUNTIN AUTION: isplacer spring and stem are fragile. o not drop displacers into tank. and feed cable into position to avoid bending stem. Adjust the displacers on the displacer cable for the desired switch actuating levels. (Instruction tag attached to cable.) Screw displacer cable fitting to threaded connection link protruding from the underside of control. e sure there are no tubes, rods, or other obstacles in the tank or vessel to interfere with the operation of the displacers. No guides into the tank are necessary unless liquid turbulence is excessive, in which case a "guided pipe" or tube should be at least 25 mm larger than the displacer diameter, open at the bottom end and with several vent holes located above the maximum high level of the liquid. heck installation of pipe or tube to be certain it is plumb. or floating roof top applications, the displacer switch may be mounted via flange or threaded mounting on a bracket, catwalk, etc. or through an opening in an outer dome roof. nsure that there are no obstacles to interfere with the operation of the displacers or weights and that there is a level surface on the roof beneath the displacer/weight. AUTION: Operation of all buoyancy type level devices should be done in such a way as to minimize the action of dynamic forces on the float or displacer sensing element. ood practice for reducing the likelihood of damage to the control is to equalize pressure across the device slowly. AUTION: efore attaching Magnetrol control to tank or vessel, using a level, check to see that tank mounting flange is within 3 of horizontal in all directions. Proper operation of the control depends on the switch housing being plumb. 3

4 WIRIN AUTION: All units are shipped from the factory with the enclosing tube tightened and the switch housing set screw locked to the enclosing tube. ailure to loosen the set screw prior to repositioning the supply and output connections may cause the enclosing tube to loosen, resulting in possible leakage of the process liquid or vapor. NOT: If control is equipped with pneumatic switch mechanism, disregard these instruction and refer to instruction bulletin and on mechanism furnished for air (or gas) connections. The units are shipped with the cable entry of the switch housing placed 90 opposite the tank connections to simplify installation in most cases. If the location of the cable entry on the level switch is appropriate to the installation, proceed to Step 4 to begin wiring the unit. If another configuration is desired, the switch housing can be easily rotated by first following Steps 1, 2, and 3. 1.Loosen set screw(s) at base of switch housing. Refer to igure housing may be rotated 360 to allow correct positioning of cable entry. 3. Tighten set screw(s) at base of switch housing. 4. Unscrew and remove switch housing cover. The threads have been lubricated to facilitate removal. AUTION: O NOT attempt to unscrew cover of ATX explosion proof housings before loosening locking screw in cover (igure 3 - ATX cast aluminium) or base (igure 4 - ATX cast iron) of housing. ALWAYS retighten locking screw after replacing cover. over locking screw (ATX explosion proof only) Screw Screw Set screw Locking screw igure 3 ast aluminium switch housing igure 4 ATX cast iron switch housing NOT: or supply connections use wire with a minimum rating of 75, as required by process conditions. Use a minimum of 14 AW wire for power and ground field wires. On high temperature applications (above 120 [250 ] at mounting flange or bushing), high temperature wire should be used between control and first junction box located in a cooler area. 5. The switch terminals are located next to the cable entry to facilitate wiring. ring supply wires through cable entry. Route extra wire around enclosing tube under the baffle plate, and connect them to the proper terminals. Refer to the wiring diagram. 6. ress wiring to ensure no interference or contact with the switch actuation arm, or replacement of switch housing cover. NOT: Observe all applicable electrical codes and proper wiring procedures. Prevent moisture seepage into the enclosure by installing approved cable glands. AUTION: or units with explosion proof housing, do not power the unit until the cable gland is sealed and the enclosure cover is screwed down securely. 7. Replace housing cover and retighten locking screw in case of ATX explosion proof housing. 8.Test switch action by varying liquid level in the tank or vessel. NOT: If switch mechanism fails to function properly, check vertical alignment of control housing and consult installation bulletin on switch mechanisms furnished. 9.heck cover to base fit to be certain gasketed joint is tight. A positive seal is necessary to prevent infiltration of moisture laden air or corrosive gasses into switch housing. or wiring diagrams, refer to the specific bulletin listed in the chart below: Series Letter escription ulletin No.,,,, O, Q, U, W, X, 8 ry ontact S ermetically Sealed Snap V Inductive Proximity J leed Type Pneumatic K Non-leed Type Pneumatic

5 PRVNTIV MAINTNAN Periodic inspections are a necessary means to keep your level control in good working order. This control is a safety device to protect the valuable equipment it serves. A systematic program of preventive maintenance must be implemented when the control is placed into service. If the following sections on What to do and What to avoid are observed, your control will provide reliable protection of your equipment for many years. What to do 1. Keep control clean e sure the switch housing cover is always in place on the control. This cover is designed to keep dust and dirt from interfering with switch mechanism operation. In addition, it protects against damaging moisture and acts as a safety feature by keeping bare wires and terminals from being exposed. Should the housing cover become damaged or misplaced, order a replacement immediately. 2. Inspect switch mechanisms, terminals and connections regularly ry contact switches should be inspected for excessive wear on actuating lever or misalignment of adjustment screw at point of contact between screw and lever. Such wear can cause false switch actuating levels ➀. O NOT operate your control with defective or maladjusted switch mechanisms ➀.. Level controls may sometimes be exposed to excessive heat or moisture. Under such conditions, insulation on electrical wiring may become brittle, eventually breaking or peeling away. The resulting bare wires can cause short circuits. NOT: heck wiring carefully and replace at the first sign of brittle insulation. What to avoid 1. NVR leave switch housing cover of the control longer than necessary to make routine inspections. 2. NVR use lubricants on pivots of switch mechanisms. A sufficient amount of lubricant has been applied at the factory to insure a lifetime of service. urther oiling is unnecessary and will only tend to attract dust and dirt which can interfere with mechanism operation. 3. NVR attempt to make adjustments or replace switches without reading instructions carefully. ertain adjustments provided for in Magnetrol controls should not be attempted in the field. When in doubt, consult the factory or your local Magnetrol representative. 4. NVR attempt to readjust magnetic attraction sleeves which are factory set. Tampering may cause failure of control while in service even though manual operation actuates switches. 5. NVR place a jumper wire across terminals to cut-out the control. If a jumper is necessary for test purposes, be certain it is removed before placing control into service. Vibration may sometimes cause terminal screws to loosen. heck all terminal connections to be certain that screws are tight. On units with pneumatic switches, air (or gas) lines subjected to vibration, may eventually crack or become loose at connections causing leakage. heck lines and connections carefully and repair or replace, if necessary. NOT: Spare switches should be kept on hand at all times. ➀ See switch mechanisms bulletin furnished should switch adjustment or replacement be necessary. 5

6 TROULSOOTIN Usually the first indication of improper operation is failure of the controlled equipment to function pump will not start (or stop), signal lamps fail to light, etc. When these symptoms occur, whether at time of installation or during routing service thereafter, check the following potential external causes first. uses may be blown. Reset button(s) may need resetting. Power switch may be open. ontrolled equipment may be faulty. Stem may be bent causing hang-up. Wiring (or medium lines) leading to control may be defective. If a thorough inspection of these possible conditions fails to locate the trouble, proceed next to a check of the control's switch mechanism. heck switch mechanism 1. Pull disconnect switch or otherwise assure that electrical circuit(s) through the control is deactivated. 2. Remove switch housing cover. 3. isconnect power wiring from switch assembly. 4. Swing magnet assembly in and out by hand, checking carefully for any sign of binding. Assembly should require minimal force, to move it through its full swing. 5. If binding exists, magnet may be rubbing enclosing tube. If magnet is rubbing, loosen magnet clamp screw and shift magnet position. Retighten magnet clamp screw. 6. If switch magnet assembly swings freely and mechanism still fails to actuate, check installation of control to be certain it is within the specified three (3 ) degrees of vertical (use spirit level on side of enclosing tube in two places, 90 apart). 7. heck switch continuity with ohm meter. Replace immediately if found defective. NOT: Spare switches should be kept on hand at all times. 8. If switch mechanism is operating satisfactorily, a test of the complete control's performance is the next likely step. Test control's performance 1. Reconnect power supply and carefully actuate switch mechanism manually (using a non-conductive tool on electrical switch mechanism) to dertermine whether controlled equipment will operate. AUTION: With electrical power "on" care should be taken to avoid contact with switch leads and connections at terminal block. 2. If controlled equipment responds to manual actuation test, trouble may be located in level sensing portion of the control (displacers, spring, stem and magnetic attracting sleeve. NOT: heck first to be certain liquid is entering tank or vessel. A valve may be closed or pipe line plugged. AUTION: e certain to pull disconnect switch or otherwise assure that electrical circuit(s) through control is deactivated. lose operating medium supply valve on controls equipped with pneumatic switch mechanisms. 3. With liquid in tank or vessel, proceed to check level sensing action by removing switch housing assembly. A. isconnect wiring from supply side of switch mechanism(s) and remove electrical conduit or operating medium line connections to switch housing.. Relieve pressure from tank or vessel and allow unit to cool.. Remove switch housing assembly by loosening set screw located immediately below housing base. 4. With switch housing assembly removed, inspect attracting sleeve(s) and inside of enclosing tube for excessive corrosion or solids build-up which could restrict movement, preventing sleeve(s) from reaching field of switch magnet(s). 5. Inspect displacer stem and spring assembly to assure it is not damaged. If stem or spring is bent or otherwise damaged, movement of the attraction sleeve inside the e-tube will be restricted, preventing proper function of the control. 6. If trouble is still not located, proceed to remove the entire sensing unit from the tank or vessel by unbolting head flange or unscrewing mounting bushing. Inspect displacer assembly and all internal parts for any signs of damage. heck assembly for binding by supporting head flange or mounting bushing over the edge of a bench and move displacer assembly by hand. NOT: When in doubt about the condition or performance of a Magnetrol control, contact the factory or consult your local representative. 6

7 TROULSOOTIN Proof-er If the Proof-er is not functioning properly, listed below are potential problems and corrective action. 1. Proof-er does not return to the down position after it is activated. efective return spring. AUS Replace Spring. RMY uildup between the shaft and housing restricting movement. lean Proof-er to remove buildup. andle stops are not adjusted properly. Adjust handle stop screws in or out to allow the handle to move to the proper position. 2. will not trip when Proof-er is activated. AUS The switch mechanism is defective and not the Proof-er. andle stops are not adjusted properly. RMY heck switch mechanism. Adjust handle stop screws in or out to allow the handle to move to the proper position. ANY APPROVALS ANY APPROV MOL ARA LASSIIATION ATX M Ix SA A (Russia, Kazakhstan, elarus) LRS All with electric switch mechanism and housing listed as ATX x d All with electric switch mechanism and housing listed as ATX x ia All with electric switch mechanism and housing listed as NMA 7/9 onsult factory for proper model numbers All with electric switch mechanism and housing listed as ATX x d onsult factory for proper model numbers onsult factory for proper model numbers All with electric switch mechanism and housing listed as ATX x d All with electric switch mechanism and housing listed as ATX x ia Lloyds Register of Shipping ATX II 2 x d II T6 b ATX II 1 x ia II T6 lass I, iv 1, groups & lass II, iv 1, roups, & lass I, iv 1, groups, & lass II, iv 1, roups, & x d II T6 b lass I, iv 1, groups & lass II, iv 1, roups, & lass I, iv 1, groups, & lass II, iv 1, roups, & 1x d II T6 b 0x ia II T4 a Marine approval 2014/68/U Other approvals are available, consult factory for more details The units are conform to the ATX directive 2014/34/U, The P directive 2014/68/U and the Low Voltage irective 2014/35/U 7

8 SPIIATIONS asic electrical ratings Series and Non-Inductive Ampere Rating Voltage S O Q U W X V A V A V V V Pressure temperature ratings Process temperature Process pressure (for higher ratings consult factory) Threaded models langed models Medium pressure Proof-er models Low pressure Proof-er models displacers: ➀ 55,1 40 ( ) for threaded tank connections 17,2 bar 250 psi) for threaded tank connections 96,5 40 ( ) for flanged 600" tank connections Stainless steel displacers: 49,6 40 ( ) 34,5 bar 500 psi) langed models are downrated to the design pressure of the selected flange ollow brass displacers: 6,9 40 ( ) 8,6 150 ( ) 1,7 90 ( ) ➀ o not use porcelain displacers on non-vented boiler water condensate systems over 90 (200 ). 8

9 V V SPIIATIONS Model A15 dimensional data and actuating levels in mm (inches) ➀ Threaded mounting X Y langed mounting X Y Z Z W W 80 (3.15) Outside Ø 73 (2,87) A min. A min. Rising Level alling Level Rising Level alling Level ousing type V W ø X Y mm (inches) mm (inches) mm (inches) mm (inches) Z Weatherproof - M (NMA 7/9) - ATX (ast Alu) with S-switch 257 (10.12) excl. S-switch 202 ( 7.94) 45 (1.77) 151 (5.93) 109 (4.29) ATX (ast Iron) 249 ( 9.80) 45 (1.77) 143 (5.63) 110 (4.33) Pneumatics Module J Pneumatics Module K 165 ( 6.50) 39 (1.54) 118 (4.65) M20 x 1,5 (*) or 1" NPT (2 entries - 1 plugged) (*) not for M (NMA 7/9) M20 x 1,5 or 3/4" NPT (single entry - 2 entries at request) 110 (4.33) 1/4" NPT (1 entry) 165 ( 6.50) 130 (5.12) 1/4" NPT (2 entries) Allow 200 mm (7.87") overhead clearance / All housings are 360 rotatable Outline imension A min isplacer Threaded langed Type Mounting Mounting Stainless Steel (5.62) (7.62) (5.62) (7.62) isplacer Type 65 (2.56) 184 (7.25) Stainless Steel 64 (2.50) 229 (9.00) Standard actuating levels and liquid specific gravity isplacer Type Liquid Temp. ( ) (100) 129 (5.10) 53 (2.10) 114 (4.50) 43 (1.70) 99 (3.90) 43 (1.70) 88 (3.50) 38 (1.50) 81 (3.20) 35 (1.40) +95 (200) 142 (5.60) 66 (2.60) 124 (4.90) 53 (2.10) 109 (4.30) 53 (2.10) 96 (3.80) 45 (1.80) 88 (3.50) 43 (1.70) +150 (300) 132 (5.20) 60 (2.40) 114 (4.50) 58 (2.30) 104 (4.10) 53 (2.10) 93 (3.70) 48 (1.90) +205 (400) 142 (5.60) 71 (2.80) 121 (4.80) 66 (2.60) 109 (4.30) 58 (2.30) 99 (3.90) 53 (2.10) +260 (500) 129 (5.10) 73 (2.90) 116 (4.60) 66 (2.60) 106 (4.20) 60 (2.40) +40 (100) 171 (6.70) 64 (2.50) 137 (5.40) 50 (2.00) 114 (4.50) 40 (1.60) 99 (3.90) 35 (1.40) 86 (3.40) 30 (1.20) 76 (3.00) 27 (1.10) 68 (2.70) 25 (1.00) +95 (200) 152 (6.00) 66 (2.60) 127 (5.00) 53 (2.10) 109 (4.30) 45 (1.80) 93 (3.70) 40 (1.60) 83 (3.30) 35 (1.40) 76 (3.00) 33 (1.30) Stainless Steel +150 (300) 162 (6.40) 76 (3.00) 134 (5.30) 60 (2.40) 116 (4.60) 53 (2.10) 101 (4.00) 45 (1.80) 91 (3.60) 43 (1.70) 81 (3.20) 38 (1.50) +205 (400) 175 (6.90) 88 (3.50) 144 (5.70) 71 (2.80) 124 (4.90) 60 (2.40) 109 (4.30) 53 (2.10) 96 (3.80) 48 (1.90) 86 (3.40) 43 (1.70) +260 (500) 154 (6.10) 81 (3.20) 132 (5.20) 71 (2.80) 116 (4.60) 60 (2.40) 104 (4.10) 55 (2.20) 93 (3.70) 50 (2.00) onsult factory for other specific gravities ➀ See page 24 for Proof-er and/or loating roof top switch dimensions 9

10 SPIIATIONS Model A10 dimensional data and actuating levels in mm (inches) ➀ Threaded mounting X Y langed mounting X Y W Z A min. V W Z 80 (3.15) Outside Ø 73 (2,87) A min. V Rising Level Rising Level alling Level alling Level ousing type V W ø X Y mm (inches) mm (inches) mm (inches) mm (inches) Z Weatherproof - M (NMA 7/9) - ATX (ast Alu) 257 (10.12) 45 (1.77) 151 (5.93) 109 (4.29) ATX (ast Iron) 249 ( 9.80) 45 (1.77) 143 (5.63) 110 (4.33) Pneumatics Module J Pneumatics Module K 216 ( 8.50) 39 (1.54) 118 (4.65) Allow 200 mm (7.87") overhead clearance / All housings are 360 rotatable M20 x 1,5 (*) or 1" NPT (2 entries - 1 plugged) (*) not for M (NMA 7/9) M20 x 1,5 or 3/4" NPT (single entry - 2 entries at request) 110 (4.33) 1/4" NPT (1 entry) 216 ( 8.50) 130 (5.12) 1/4" NPT (2 entries) Outline imension A min isplacer Threaded langed Type Mounting Mounting Stainless Steel (5.00) (7.00) (4.75) (6.75) isplacer Type 65 (2.56) 184 (7.25) 92 (3.62) Stainless Steel 64 (2.50) 229 (9.00) 114 (4.50) Standard actuating levels and liquid specific gravity isplacer Liquid Type Temp. ( ) +40 (100) 134 (5.30) 38 (1.50) 104 (4.10) 30 (1.20) 81 (3.20) 27 (1.10) 63 (2.50) 25 (1.00) 50 (2.00) 22 (0.90) +95 (200) 121 (4.80) 50 (2.00) 96 (3.80) 45 (1.80) 76 (3.00) 40 (1.60) 63 (2.50) 38 (1.50) +150 (300) 109 (4.30) 60 (2.40) 86 (3.40) 53 (2.10) 73 (2.90) 48 (1.90) +205 (400) 86 (3.40) 66 (2.60) 73 (2.90) 60 (2.40) Stainless +40 (100) 177 (7.00) 60 (2.40) 134 (5.30) 50 (2.00) 104 (4.10) 45 (1.80) 78 (3.10) 40 (1.60) 60 (2.40) 35 (1.40) Steel +95 (200) 149 (5.90) 71 (2.80) 119 (4.70) 63 (2.50) 91(3.60) 55 (2.20) 71 (2.80) 50 (2.00) +150 (300) 129 (5.10) 78 (3.10) 101(4.00) 68 (2.70) 81 (3.20) 60 (2.40) +205 (400) 111(4.40) 81 (3.20) 91 (3.60) 73 (2.90) +260 (500) 99 (3.90) 83 (3.30) onsult factory for other specific gravities ➀ See page 24 for Proof-er and/or loating roof top switch dimensions 10

11 SPIIATIONS Model 15 dimensional data and actuating levels in mm (inches) ➀ Threaded mounting X Y langed mounting X Y W Z A min. V W Z 80 (3.15) Outside Ø 73 (2,87) A min. V Rising Level alling Level Rising Level alling Level Rising Level alling Level Rising Level alling Level ousing type Weatherproof - M (NMA 7/9) - ATX (ast Alu) V W ø X Y mm (inches) mm (inches) mm (inches) mm (inches) 257 (10.12) 45 (1.77) 151 (5.93) 109 (4.29) ATX (ast Iron) 249 ( 9.80) 45 (1.77) 143 (5.63) 110 (4.33) Z M20 x 1,5 (*) or 1" NPT (2 entries - 1 plugged) (*) not for M (NMA 7/9) M20 x 1,5 or 3/4" NPT (single entry - 2 entries at request) Allow 200 mm (7.87") overhead clearance / All housings are 360 rotatable Outline imensions A min isplacer Threaded langed Type Mounting Mounting Stainless Steel (5.50) (7.50) (5.88) (7.88) isplacer Type 65 (2.56) 184 (7.25) 127 (5.00) Stainless Steel 64 (2.50) 267 (10.50) 152 (6.00) Standard actuating levels and liquid specific gravity isplacer Type Liquid Temp. ( ) Stainless +40 (100) 241 (9.50) 127 (5.00) 124 (4.90) 33 (1.30) 193 (7.60) 93 (3.70) 109 (4.30) 27 (1.10) Steel +95 (200) 208 (8.20) 109 (4.30) 127 (5.00) 45 (1.80) Liquid isplacer Temp. Type ( ) +40 (100) 139 (5.50) 50 (2.00) 93 (3.70) 25 (1.00) 127 (5.00) 43 (1.70) 88 (3.50) 20 (0.80) +40 (100) 139 (5.50) 50 (2.00) 93 (3.70) 25 (1.00) 124 (4.90) 43 (1.70) 86 (3.40) 22 (0.90) Stainless +95 (200) 152 (6.00) 68 (2.70) 106 (4.20) 38 (1.50) 137 (5.40) 55 (2.20) 101 (4.00) 38 (1.50) Steel +150 (300) 162 (6.40) 78 (3.10) 119 (4.70) 50 (2.00) 144 (5.70) 63 (2.50) 111 (4.40) 48 (1.90) +205 (400) 154 (6.10) 73 (2.90) 124 (4.90) 60 (2.40) onsult factory for other specific gravities ➀ See page 24 for Proof-er and/or loating roof top switch dimensions 11

12 SPIIATIONS Model 10 dimensional data and actuating levels in mm (inches) ➀ Threaded mounting and langed mounting and displacer arrangement 1 displacer arrangement 1 Outline imensions A min X X isplacer Threaded langed Y Y Type Mounting Mounting W Z A min. V W 80 (3.15) Outside Ø 73 (2,87) Z A min. V Stainless Steel (4.88) (6.88) (4.75) (6.75) ousing type V W ø X Y mm (inches) mm (inches) mm (inches) mm (inches) Z Weatherproof - M (NMA 7/9) - ATX (ast Alu) 257 (10.12) 45 (1.77) 151 (5.93) 109 (4.29) ATX (ast Iron) 249 ( 9.80) 45 (1.77) 143 (5.63) 110 (4.33) Allow 200 mm (7.87") overhead clearance / All housings are 360 rotatable M20 x 1,5 (*) or 1" NPT (2 entries - 1 plugged) (*) not for M (NMA 7/9) M20 x 1,5 or 3/4" NPT (single entry - 2 entries at request) Model 10 actuating levels arrangement 1 isplacer Type Upper 65 (2.56) 255 (10.04) 127 (5.00) Stainless Steel 64 (2.50) 305 (12.00) 152 (6.00) Lower Standard actuating levels and liquid specific gravity with displacer arrangement 1 porcelain isplacer Liquid Type Temp. ( ) Level ( ) ( ) ( ) ( ) ( ) ( ) ( ) (100) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (7.91) ( ) ( ) ( ) ( ) ( ) ( ) (200) (3.06) ( ) ( ) ( ) ( ) ( ) ( ) (2.76) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (300) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (400) ( ) onsult factory for other specific gravities ( ) ➀ See page 24 for Proof-er and/or loating roof top switch dimensions

13 SPIIATIONS Standard actuating levels and liquid specific gravity with displacer arrangement 1 porcelain isplacer Liquid Type Temp. ( ) Level ( ) ( ) ( ) ( ) ( ) ( ) (100) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (200) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (300) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (400) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (500) ( ) ( ) ( ) ( ) ( ) ( ) onsult factory for other specific gravities ( ) ( ) ( ) ( ) ( ) ( ) Standard actuating levels and liquid specific gravity with displacer arrangement 1 stainless steel isplacer Liquid Type Temp. ( ) Level ( ) ( ) ( ) ( ) ( ) ( ) (100) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) Stainless ( ) ( ) ( ) ( ) ( ) Steel (200) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (300) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (400) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (500) ( ) onsult factory for other specific gravities ( ) 13

14 SPIIATIONS Model 10 actuating levels arrangement 2 Upper isplacer Type 65 (2.56) 255 (10.04) 127 (5.00) Stainless Steel 64 (2.50) 305 (12.00) 152 (6.00) Lower Standard actuating levels and liquid specific gravity with displacer arrangement 2 stainless steel isplacer Liquid Type Temp. ( ) Level ( ) ( ) ( ) ( ) ( ) ( ) (100) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) () ( ) ( ) ( ) (200) () ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) Stainless Steel (300) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (400) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (500) ( ) ( ) onsult factory for other specific gravities 14

15 SPIIATIONS Standard actuating levels and liquid specific gravity with displacer arrangement 2 porcelain isplacer Type Liquid Temp. Level ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (100) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (3.15) ( ) ( ) ( ) ( ) ( ) ( ) (200) (7.71) ( ) ( ) ( ) ( ) ( ) ( ) (3.40) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (300) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (400) ( ) ( ) onsult factory for other specific gravities Standard actuating levels and liquid specific gravity with displacer arrangement 2 porcelain isplacer Type Liquid Temp. Level ( ) ( ) ( ) ( ) ( ) ( ) ( ) (100) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (200) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (55 39) ) ( ) ( ) (300) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (400) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (500) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) onsult factory for other specific gravities 15

16 SPIIATIONS Model 10 actuating levels arrangement 3, 4, 5 Arrangement 3 Arrangement 4 Arrangement 5 Upper Lower Lower Upper Upper Lower isplacer Type Stainless Steel (2.56) (5.00) (5.00) (5.00) (2.50) (6.00) (6.00) (6.00) Standard actuating levels and liquid specific gravity with displacer arrangements 3, 4 and 5 stainless steel isplacer Liquid Temp. Type ( ) Level ( ) ( ) ( ) ( ) ( ) ( ) (100) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (200) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) Stainless Steel (300) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (400) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (500) ( ) onsult factory for other specific gravities ( ) 16

17 SPIIATIONS Standard actuating levels and liquid specific gravity with displacer arrangements 3, 4 and 5 porcelain isplacer Liquid Type Temp. ( ) Level ( ) ( ) ( ) ( ) ( ) ( ) ( ) (100) ( ) ( ) ( ) ( ) ( ) ( ) () ( ) ( ) ( ) ( ) ( ) ( ) ( ) (3.15) ( ) ( ) ( ) ( ) ( ) ( ) (200) (2.69) ( ) () ( ) ( ) ( ) ( ) (2.76) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (300) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (400) ( ) ( ) onsult factory for other specific gravities Standard actuating levels and liquid specific gravity with displacer arrangements 3, 4 and 5 porcelain isplacer Liquid Temp. Level Type ( ) ( ) ( ) ( ) ( ) ( ) ( ) (100) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (200) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (300) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (400) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (500) ( ) ( ) ( ) ( ) ( ) ( ) onsult factory for other specific gravities ( ) ( ) ( ) ( ) ( ) ( ) 17

18 SPIIATIONS Model 15 dimensional data Threaded mounting langed mounting X Y X Y Outline imension A min isplacer Threaded langed Type Mounting Mounting (7.75) (9.75) Z V Z V Stainless Steel (7.25) (9.25) W W 80 (3.15) Outside Ø 73 (2,87) A min. A min. Rising Level Rising Level Upper Upper alling Level alling Level Rising Level Middle Rising Level Middle J alling Level J alling Level K L Rising Level Lower alling Level K L Rising Level Lower alling Level isplacer Type Stainless Steel (2.56) (7.25) (6.42) (5.00) (2.50) (9.00) (7.50) (6.00) ousing type V W ø X Y mm (inches) mm (inches) mm (inches) mm (inches) Z Weatherproof 376 (14.81) 45 (1.77) 151 (5.93) 109 (4.29) M20 x 1,5 (*) or 1" NPT (2 entries - 1 plugged) (*) not for M (NMA 7/9) Allow 200 mm (7.87") overhead clearance / All housings are 360 rotatable 18

19 SPIIATIONS Model 15 actuating levels Standard actuating levels and liquid specific gravity isplacer Type Liquid Temp. ( ) J K L J K L J K L 0 to (30 to 130) (6.20) (1.40) (5.30) (1.00) (3.80) (0.90) Stainless 0 to Steel (30 to 130) (7.70) (2.20) (6.10) (2.00) (4.90) (1.40) (6.70) (1.60) (5.50) (1.60) (4.60) (1.30) (6.50) (2.00) (5.20) (1.60) (4.30) (1.10) onsult factory for other specific gravities isplacer Type Liquid Temp. ( ) J K L J K L J K L 0 to (30 to 130) (6.20) (1.90) (5.00) (1.40) (3.60) (1.00) (4.60) (0.70) (4.00) (0.80) (3.30) (0.90) (4.20) (1.10) (3.80) (1.00) (3.10) (0.90) Stainless 0 to Steel (30 to 130) (6.60) (2.60) (5.20) (1.80) (4.00) (1.20) (4.60) (1.00) (4.00) (1.00) (3.60) (1.10) onsult factory for other specific gravities isplacer Type Liquid Temp. ( ) J K L J K L 0 to (30 to 130) (114) (40) (93) (27) (73) (22) (99) (27) (83) (22) (71) (20) onsult factory for other specific gravities 19

20 SPIIATIONS Model 10 dimensional data Threaded mounting langed mounting X Y X Y Outline imensions A min isplacer Threaded langed Type Mounting Mounting (6.38) (8.38) Z V Z V Stainless Steel (5.75) (7.75) W W 80 (3.15) Outside Ø 73 (2,87) A min. A min. ousing type V W ø X Y mm (inches) mm (inches) mm (inches) mm (inches) Z Weatherproof 376 (14.81) 45 (1.77) 151 (5.93) 109 (4.29) Allow 200 mm (7.87") overhead clearance / All housings are 360 rotatable M20 x 1,5 (*) or 1" NPT (2 entries - 1 plugged) (*) not for M (NMA 7/9) 20

21 SPIIATIONS Model 10 actuating levels arrangement A,, Arrangement A Arrangement Arrangement Upper Upper J Middle Lower J Lower Middle Upper J Middle Lower K K K isplacer Type Stainless Steel (2.56) (6.42) (5.00) (5.00) (3.62) (2.50) (6.00) (6.00) (4.50) (4.50) Standard actuating levels and liquid specific gravity isplacer Liquid Type Temp. ( ) J K J K J K J K (100) (2.50) (2.20) (2.20) (2.00) (2.30) (2.00) (1.90) (1.70) Stainless (100) Steel (4.50) (3.70) (3.20) (2.30) (3.80) (3.20) (3.00) (2.20) (4.20) (3.80) (2.10) (1.90) (1.80) (2.20) (1.30) (1.70) (200) (3.20) (2.90) (2.50) (2.30) onsult factory for other specific gravities isplacer Liquid Type Temp. ( ) J K J K J K J K Stainless Steel +40 (100) (3.0) (2.4) (2.7) (1.5) (1.4) (1.4) (2.1) (1.4) (3.0) (2.6) (2.5) (1.2) (1.7) (1.7) (2.1) (1.1) +95 (200) +40 (100) +95 (200) +150 (300) onsult factory for other specific gravities (3.2) (2.7) (2.8) (1.7) (1.7) (1.7) (2.3) (1.6) (3.1) (3.2) (2.5) (1.5) (1.3) (1.9) (1.8) (1.3) (3.1) (3.2) (2.5) (1.3) (1.6) (2.2) (1.9) (1.2) (3.6) (3.6) (1.7) (2.0) (1.7) (2.3) (1.1) (1.8) (3.4) (3.0) (2.4) (2.7) (1.6) (1.8) (1.7) (2.4) 21

22 SPIIATIONS Model 10 actuating levels arrangement, Arrangement Arrangement Upper Upper Middle Lower Middle Lower J J isplacer Type Stainless Steel (2.56) (14.44) (5.00) (3.62) (2.50) (12.00) (4.50) (4.50) Standard actuating levels and liquid specific gravity isplacer Liquid Type Temp. ( ) J J J J (100) (7.50) (2.60) (2.20) (2.00) (6.90) (2.40) (1.90) (1.70) Stainless (100) Steel (9.90) (3.70) (3.20) (2.30) (9.20) (3.20) (3.00) (2.20) (8.90) (3.80) (2.10) (1.90) (6.70) (2.20) (1.30) (1.70) +95 (200) (7.40) (2.90) (2.50) (2.30) onsult factory for other specific gravities isplacer Liquid Type Temp. ( ) J J J J Stainless Steel +40 (100) (6.60) (2.80) (2.70) (1.50) (5.20) (1.80) (2.10) (1.40) (6.10) (3.00) (2.50) (1.20) (5.00) (2.10) (2.10) (1.10) +95 (200) (6.20) (3.10) (2.80) (1.70) (5.20) (2.10) (2.30) (1.60) +40 (100) +95 (200) +150 (300) onsult factory for other specific gravities (7.20) (3.20) (2.50) (1.50) (5.50) (1.90) (1.80) (1.30) (6.40) (3.20) (2.50) (1.30) (5.20) (2.20) (1.90) (1.20) (7.60) (3.60) (1.70) (2.00) (5.90) (2.30) (1.10) (1.80) (7.00) (3.00) (2.40) (2.70) (5.40) (1.80) (1.70) (2.40) 22

23 SPIIATIONS Model 10 actuating levels arrangement, Arrangement Arrangement Upper Upper Middle Middle Lower Lower J J isplacer Type Stainless Steel (2.56) (6.42) (5.00) (8.65) (2.50) (6.00) (6.00) (9.00) Standard actuating levels and liquid specific gravity isplacer Liquid Type Temp. ( ) J J J J (100) (2.50) (2.20) (5.80) (1.90) (2.30) (2.00) (5.50) (2.10) Stainless (100) Steel (4.50) (3.70) (7.70) (2.80) (3.80) (3.20) (7.50) (2.70) (4.20) (3.80) (6.60) (2.50) (1.80) (2.20) (5.80) (2.20) (200) (3.20) (2.90) (7.00) (3.40) onsult factory for other specific gravities isplacer Liquid Type Temp. ( ) J J J J (100) (3.00) (2.40) (6.30) (3.20) (1.40) (1.40) (5.70) (1.90) (3.00) (2.60) (6.10) (3.60 (1.70) (1.70) (5.70) (3.40) (200) (3.20) (2.70) (6.40) (3.60) (1.70) (1.70) (5.90) (3.40) (100) Stainless (3.10) (3.20) (7.00) (3.80) (1.30) (1.90) (6.30) (3.40) (3.10) (3.20) (7.00) (4.40) (1.60) (2.20) (6.40) (4.00) Steel (200) (3.60) (3.60) (6.20) (3.00) (1.70) (2.30) (5.60) (2.70) +150 (300) onsult factory for other specific gravities (3.40) (3.00) (6.90) (3.70) (1.60) (1.80) (6.20) (3.30) 23

24 SPIIATIONS Proof-er dimensional data 370 (14.62) min clearance required for actuation 370 (14.62) min clearance required for actuation 9 m (30') able assembly 9 m (30') able assembly Threaded: 126 (4.96) ➀ langed: 171 (6.74) ➀ loating roof of displacers dimensional data A min. min. OLLOW RASS ISPLAR A15 15 A min min Threaded 143 (5.62) langed 194 (7.62) n/a SS stainless steel 381 (.50) 76 (3.00) 21 (0.82) rass n/a 381 (.50) n/a 73 (2.88) n/a 21 (0.82) ollow rass 229 (9.00) 64 (2.50) 23 (0.92) Threaded 149 (5.88) langed 200 (7.88) n/a SS stainless steel n/a 38 (1.50) 19 (0.75) 76 (3.00) 102 (4.00) 21 (0.82) rass 28 (1.12) 19 (0.75) 73 (2.88) 21 (0.82) ➀ Threaded (126) and langed (171) to be added to V-dimension of housing. 24

25 RPLAMNT PARTS Partn : igit in partn : X Serial n : See nameplate, always provide complete partn and serial n when ordering spares. X = product with a specific customer requirement AUTION: Location of magnetic sleeve(s) must be maintained for proper switch actuation. o NOT attempt to alter differential of control by repositioning jam nuts Typical single switch model (threaded connection) Typical dual switch model (flanged connection) Typical model with Proof-er and floating roof displacer (threaded connection) Typical model with Proof-er and floating roof displacer (flanged connection) 25

26 RPLAMNT PARTS and housing reference type ulletin,,,, O, Q, U, W, X, S V J K ousing (1) nclosing tube kit (contains items 1 & 2) Replacement part ousing type Model (digits 1, 2 & 3) A10 A15 10 or or 15 ast aluminium housing for electric switch ast iron housing for electric switch not applicable Pneumatic switch housing not applicable Replacement part (2) nclosing tube gasket (4) Mounting bushing consult factory (5) Proof-er cable kit [cable length = 9 m (30 ft)] (3) Spring, stem and attraction sleeve kit igit 7 igit 4 Replacement part Model (digits 1, 2 & 3) A10 A A,, A,, K, L consult factory, A,, consult factory , consult factory, A,, consult factory , consult factory consult factory M, N, P, Q A not applicable consult factory R A not applicable T A not applicable igit 4 (6) able kit [cable length = 6 m (20 ft)] Replacement part Model (digits 1, 2 & 3) A10 A A,,, K or L (7) isplacer + cable kit [cable length = 6 m (20 ft)] (contains items 6 & 7) igit 4 igit 7 Replacement part Model (digits 1, 2 & 3) A10 A A, or , or A,,, K M or N consult factory consult factory or L P or Q not applicable not applicable not applicable R or T not applicable or all consult factory 26