TOX -FinePress. Benchtop presses 2 57 kn. Data sheet Riedstrasse Weingarten, Germany. Find your local contact at:

Transcription

1 TOX -FinePress Benchtop es 2 57 kn Data sheet / 05 TOX GmbH & Pressotechnik Co. KG Riedstrasse Weingarten, Germany Find your local contact at:

2 Toggle Presses KF kn Changing the -travelcharacteristic change in the characteristic of and travel is possible by simple repositioning of the toggle lever. Caution: Changing the toggle lever position results in a change of the max. and the max. (see tables). Optional accessories: Ergonomic side grip ZEH. Electric counter ZEZ, long life battery operated. Return lock ZR-L. Travel sensor ZW-K. Tool fixture Z. lso available with 3-in-1 tool clamping concept, with or without sensor, or as type ZF with fine micrometer adjustment for precise setting of the bottom dead center. Connection of optional electrical accessories is made easy due to the default interface included in scope of delivery. ore accessories: --Pressing monitor. --ounting of slide tables according to frame type. View X G E F H I *For es KF/L/W 025/033 Ø10 H7 (*Ø14 H7) max. L T x1 (*x1,5) 10 H9 B 7 26 C view X K 17 For frame sizew > 8 kn, two T-slots, spaced 100 mm 2

3 Toggle Presses KF kn Toggle Presses with standard frame size type Order no. ax. ax. Return max. allowable handle pull [N] * [N] BxT C Ø E F G H Ø I H7 K L max. KF x KFU 008 (4) 8 KFU 0 (8) KFU 025 () (55.7) (45) (60) 25.3 (26) 60 () 45 (5) x x x KF x KF x Toggle Presses with increased open height type L Order no. ax. ax. Return KFLU 008 (4) 8 KFLU 0 (8) KFLU 025 () 25 ax. allowable handle pull [N] * [N] BxT C Ø E F G H Ø I H7 K L max. 220 (55.7) (26) 150x (45) (60) 25.3 () 45 (5) x x KFL x KFL x Weight [kg] ax. deflection ** oy [Nm] *** Weight ax. oy deflection [kg] ** [Nm] *** Toggle Presses with increased throat depth type W Order no. ax. ax. Return KFWU 008 (4) 8 KFWU 0 (8) KFWU 025 () 25 ax. allowable handle pull [N] Ordering example: * [N] BxT C Ø E F G H Ø I H7 K L max. 220 (55.7) (26) 200x (45) () 240x (60) 25.3 (5) x KFW x KFW x ll dimensions in mm *troke at lever angle 90 **Press head in uppermost position ***Ram in bottom dead center ( ) = for alternative toggle lever position Weight ax. oy deflection [kg] ** [Nm] *** C = Throat depth E = ounting = Open height, adjustable KF options e. g. max. Toggle Press + ZR-L2.002 Return lock + ZEZ 001 Counter Please order all other accessories and controls separately. The heads of this series are available separately. 3

4 Rack and Pinion Presses ZF kn The Rack and Pinion Presses transmit the pull on the lever into a high at the ram. Constant throughout the entire working. With stop screw for precise end of adjustment. Optional accessories: Ergonomic side grip ZEH. Electric counter ZEZ, long life battery operated. Return lock. Travel sensor ZW-Z. Tool fixture Z. lso available with 3-in-1 tool clamping concept, with or without sensor. Connection of optional electrical accessories is made easy due to the default interface included in scope of delivery. ore accessories: --Pressing monitor. --ounting of slide tables according to frame type. L T nsicht View XX Ø10 H7 Ø10 H7 max. view X B C K G E F H I x1 10 H

5 Rack and Pinion Presses ZF kn Rack and Pinion Presses with standard frame size type Order no. ax. ax. allowable handle pull [N] ax. over lever rotation Return [N] BxT C Ø E F G H Ø I H7 K L max. ZF / x ZF / x Weight ax. oy deflection [kg] * ** [Nm] Rack and Pinion Presses with increased open height type L Order no. ax. ax. allowable handle pull [N] ax. over lever rotation Return [N] BxT C Ø E F G H Ø I H7 K L max. ZFL / x Weight ax. oy deflection [kg] * ** [Nm] Rack and Pinion Presses with increased throat depth type W Order no. ax. ax. allowable handle pull [N] ax. over Return lever rotation [N] BxT C Ø E F G H Ø I H7 K L max. ZFW / x Weight ax. oy deflection [kg] * ** [Nm] ll dimensions in mm *Press head in uppermost position **Ram in bottom dead center C = Throat depth E = ounting = Open height, adjustable Ordering example: ZF options e. g. max. Rack and Pinion Press + ZR-L2.002 Return lock + ZEZ 001 Counter Please order all other accessories and controls separately. The heads of this series are available separately. 5

6 Pneumatic Presses PF kn The TOX -Pneumatic Cylinder features the latest seal technology for smooth, trouble-free operation. These seals provide a more reliable operation than pneumatic cylinders with flat seals. djustable end position damping. Clean plumbing. ir connections integrated on frame. troke adjustment over entire travel. Optional accessories Electric counter ZPZ, long life battery operated incl. ure switch. Travel sensor ZW-P Home position sensor ZOT mounted on tie rods. End position sensor ZUT with adjustment. No sensor adjustment required if is adjusted. Tool fixture Z. lso available with 3-in-1 tool clamping concept, with or without sensor. Connection of optional electrical accessories is made easy due to the default interface included in scope of delivery. ore accessories: --Pressing monitor. --ounting of slide tables according to frame type. View X *Presses > 13,5 kn L T Ø10 H7 (*Ø14 H7) B 26 max. view X G F x1 (*x1,5) C E H I (**19) (** H9) ** Press 56 kn K (**20) (**8) H9 For frame sizew > 8 kn,two T-slots, spaced 100 mm 6

7 Pneumatic Presses PF kn Pneumatic Presses with standard frame size type Order no. ax. ** ax. ax. return at 6 bar BxT C Ø E F G H Ø I H7 J K L max. PF x / Weight ax. oy [kg] delection* [Nm]*** Pneumatic Presses with increased open height type L Order no. ax. ** ax. ax. return at 6 bar BxT C Ø E F G H Ø I H7 J K L max. PFL x / PFL x / PFL x / PFL x / PFL x / PFL x / oy [Nm]*** Weight ax. delec- [kg] tion* Pneumatic Presses with increased throat depth type W Order no. ax. ** ll dimensions in mm ax. ax. return at 6 bar BxT C Ø E F G H Ø I H7 J K L *Press head in uppermost position **at 6 bar air ure (max. operating ure 6 bar, min. 2.5 bar) ***Ram in bottom dead center max. PFW x / PFW x , / PFW x / PFW x / PFW x / PFW x / Weight ax. oy [kg] delection* [Nm]*** C = Throat depth E = ounting J = Connection [inch] = Open height, adjustable Ordering example: PFL options e. g. ax. Pneumatic Press + ZUT 000 End position sensor + ZPZ 001 Counter + TP hand safety controls Please order all other accessories and controls separately. The heads of this series are available separately. 7

8 Pneumatic Presses with manual approach PFH kn In compliance with the EC type examination certificate Pneumatic Presses with hand lever toggle mechanism for 54 mm approach and max. 6 mm power. From kn, high precision, no guide adjustment required, non-rotating ram. Clean plumbing. ir connections integrated on frame. Fine adjustment during power (6 mm). Return / tool weight is infinitely adjustable. Default interface for easy connection of electrical components. Controls completely integrated on frame, including air servicing unit. The hand lever can be mounted on left side too for all models. Optional accessories Electric counter ZPZ, long life battery operated incl. ure switch. Travel sensor ZW-PH. Tool fixture Z. lso available with 3-in-1 tool clamping concept, with or without sensor. ore accessories: --Pressing monitor. --ounting of slide tables according to frame type. Function: The ram is moved forward over a toggle mechanism by pulling on the hand lever. Pressing the start button on the lever, after a limit switch is tripped, results in a 6 mm long pneumatic power. Releasing the lever or the start button ends the power. View X * Presses > 13,5 kn L T Ø10 H7 (*Ø14 H7) 26 B max. view X G x1 (*x1,5) (**19) ** Press 56 kn C E F (** H9) 7 17 K H I W (**20) (**8) 10 H9 For frame sizew > 8 kn,two T-slots, spaced 100 mm 8

9 Pneumatic Presses with manual approach PFH kn Pneumatic Presses with increased open height type L Order no. ax. ** ll dimensions in mm ax. Ordering example: ax. return [N]** BxT C Ø E F G H Ø I H7 J K L PFHL x / PFHL x / PFHL x / PFHL x , / PFHL x , / Pneumatic Presses with increased throat depth type W Order no. ax. ax. ax. return ** [N]** BxT C Ø E F G H Ø I H7 J K L PFHW x / PFHW x / PFHW x / PFHW x / PFHW x / max. W *Press head in uppermost position **at 6 bar air ure (max. operating ure 6 bar, min. 2.5 bar) ***Ram in bottom dead center oy [Nm]*** Weight ax. deflection* [kg] Weight ax. oy [kg] deflection* [Nm]*** max. W C = Throat depth E = ounting J = Connection [inch] = Open height, adjustable PFHL options e. g. ax. Pneumatic Press with manual approach frame + ZK-K08 Tool fixture with sensor + ZPZ 001 Counter Please order all other accessories and controls separately. The heads of this series are available separately. 9

10 ccessories Universal base FinePress UUF Base as frame construction made of aluminium profiles with housing and table board made of steel (RL 7035 light grey). eets latest ergonomic guidelines for maximum operator comfort. Ordering description for options: - UUF 1-45 tandard base with steel top and leveling feet - ZUUF 1-45 R wivel casters - ZUUF 1-45 djustable foot rest Option wivel casters ax. load 1000 kg Counter With the help of the electric counter type ZEZ and the pneumatic counter type ZPZ, the production quantities can be displayed on the eight digit display. The counters can be easily mounted on any. The electrical counter is powered by a long life battery. No external power supply required! Order no. --ZEZ 001 Electric counter for manual es --ZPZ 001 Pneumatic counter for pneumatic es 10

11 Tool fixture Z This simple tool fixture is screwed into the ram thread. It centers the tool via the precision D and provides fixation of the tool using a set screw. Other tool fixtures with different sizes D are available on request. D2 D1f9 W L D3 T G B1 B2 D H7 Type Order no. B1 B2 D D1 D2 D3 G L W T Z x Z x Z x Z x ll dimensions in mm 3 in 1 the perfect tool fixture concept for long term investment L1 L2 W1 D3 D2 D1f9 G2 T B2 G1 B1 In most conventional small es, the tool is mounted directly on the ram and is held in place with a set screw. If the thread in the set screw is damaged, the ram has to be replaced, which is expensive. Therefore, TOX PREOTECHNIK has developed the 3 in 1 solution for: Cylindrical threaded centering pilot Cylindrical clamping shank without threads Clamping shank per DIN 9859, with set screw mount Caution: Press must be carried over the entire surface ØD! W2 D2 D D1f7 H7 Choice 1 Choice Choice The tool can be inserted directly into the threaded pilot. 2 3 Clamping disc elements provide high radial clamping s for a strong connection. dvantage: No damage to tool fixture. Zero clearance and detachable. Tool weight max. 4 kg. Conventional set screw clamping is also possible for existing tooling. dvantage: Prevents damage to ram. Type Order no. B1 B2 D D1 D2 D3 G1 G2 L1 L2 W1 W2 T Z x Z x W 46 has a height of 11 mm. suitable open end wrench ll dimensions in mm type CZG (8 mm) can be found in TOX data sheet Ordering example: Z Version hank-ø D1 ccessory type 11

12 100 E H 3 in 1 Tool fixture ZF with fine adjustment for Toggle Presses icrometer adjustment for end of. Toggle Presses reach their maximum at the bottom dead center. The micrometer fine adjustment allows forprecise adjustment in a 1 / 100 mm range. This tool fixture offers three tool mounting possibilities 1, 2, 3 (see page 11). W1 L1 + 3 mm L2 + 3 mm W2 D2 D2 D D1f9 D1f7 H7 D3 G2 B2 G1 T B1 Type Press B1 B2 D D1 D2 D3 G1 G2 L1 L2 W1 W2 T Order no.. ZF kn x ZF kn* x * Note thread size ll dimensions in mm lide table ZHT 77 Integrated end of dampening for smooth operation Can be integrated into fully automated production lines Tool weight max. 40 kg Can be used with all es up to 150 kn Technical details Precision linear ball rail guide elf-locking in working position Pneumatic cylinder for automatic operation (optional) djustable positive stop pecial accessories To be ordered separately for slide table ZHT P: End position sensors for pull and push cylinders order no. ZHP Ordering example: ZHT P Pneumatic drive lide table + ZHP Position sensor B 8 4x Type Order no. ax. Load Travel mm Pressure area B x E mm height H mm Flange depth E mm lide length D mm Pull / push at 6 bar ZHT kn x ZHT P 150 kn x N

13 Return lock ZR-L Emergency release This option can be mounted on any Toggle or Rack and Pinion Press Home position of the. 2 t this position of the return, the lock is activated again. 3 First ratchet position: Loose workpieces can still be aligned. 4 Ratchet position in end position: The return lock is released after the ram reaches the selected end position. This guarantees the process repeatability and therefore a constant usage. The locking function can be set to any position within the. 5 The emergency knob releases the locking function in any position. Order no. ZR-L Ergonomic side grip ZEH Ergonomic grip can be mounted and rotated anywhere along the hand lever. Order no. ZEH 018 Hand lever extension 150 mm Intended solely to reduce the required manual, not to increase the. Order no. HH ubject to technical modifications. 13