Low Speed, High Torque Motors

Transcription

1 Low Speed, High Torque Motors Spool Valve: J, H, S, T, and W Series Disc Valve: 2,000, 4,000 Compact, Delta, 4,000, 6,000, and 10,000 Series VIS: VIS 40, and VIS 45 Series

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3 Serving eight key segments - sharing one focus Alternative Energy Making energy sources technically practical and economically sound requires the kind of control made possible by high-quality components. When Eaton is on the inside, you will experience the reliable, consistent performance to create and capture energy making renewable energy an every-day energy. Discrete Manufacturing Produce at peak efficiency with the superior precision and repeatability of Eaton products. Eaton hydraulic components provide the precise control and consistent operation required for virtually every step in your manufacturing operation. With Eaton, we ll help you redefine the meaning of raw productivity. Oil & Gas As the oil & gas industry continues to face further globalization and consolidation, large-scale organizations that can meet your needs in every corner of the world are more difficult to find. At Eaton, our portfolio of products is only surpassed by our tremendous reach. Processing Whatever your industry, no matter which processes you manage, Eaton parts and systems help keep you up and running. Our components make equipment more efficient and easier to use, so you get optimal machine performance and maximum productivity. Agriculture & Forestry Commercial Vehicles Material Handling Construction & Mining There s a reason farming and forestry are called working the land. These segments involve some of the hardest work and longest hours of any sector in the economy. Your productivity and profitability depend on the way you manage time and tasks. Eaton technologies can make your driving operation more successful. Greater comfort and productivity help increase driver retention, while reduced emissions, leaks, and noise improve environmental performance. Increased efficiencies overall mean lower costs and higher net revenue. Eaton hydraulic systems provide the precise control and consistent operation required for material handling and utility work. With a broad selection of products and solutions built in, Eaton helps make you a master of your domain. When you work on a large scale, even the details are big. You need to trust every part of the equipment that lets you handle construction and mining jobs. For reliable components that deliver consistent performance in extreme conditions, turn to Eaton. Eaton is a leading diversified power management company Eaton provides reliable, efficient and safe power management for a growing number of industries. Understanding and helping our customers succeed Listening and understanding to requirements and business drivers Delivering solutions with value propositions to solve the critical business needs Knowing what s important to our customers and integrating that knowledge into the fabric of our business to deliver innovative, quality products to respond fast to provide dedicated customer service and support around the globe Our strength is global reach with local responsiveness and support Customers served in more than 150 countries Diverse channels ensure reliable availability and support Design and engineering teams provide support for standard products and custom solutions Eaton experts offer efficient product and application training

4 Contents SECTION PRODUCT NUMBER PREFIX PAGE Introduction to A-3 Eaton Motors A J Series (129-) B-1-1 B-1 H Series (101-) B-2-1 B-2 S Series (103-) B-3-1 B-3 T Series (158-) & "T" Series w/parking Brake (185-) B-4-1 B-4 W Series & W Series w/parking Brake (162-) B-5-1 B Series (104-, 105-, 106-, 193-) C-1-1 C Compact Series (167-,169-, 170-) C-2-1 C-2 Delta Series (184-) C-3-1 C Series (109-, 110-, 111-) C-4-1 C Series (112-,113-,114-) C-5-1 C-5 10,000 Series (119-, 120-, 121-) C-6-1 C-6 VIS 40 & VIS 40 w/parking Brake (168-,176-, 177-, 178-, 180-, 182-) D-1-1 D-1 VIS 45 (155-,156-, 157-, 173-, 174-, 183-) D-2-1 D-2 A-1

5 Overview Contents Char-Lynn Hydraulic Motors A-3 Circuits A-4 Design Flexibility A-5 Motor Application Information A-6 Optional Features A-8 Two Speed Motors A-11 Seal Guard A-12 Viton Seals A-12 High Pressure Seals A-13 Braking Solution A-14 Free Running Geroler Sets/Gerotor Sets A-15 Speed Sensors A-16 Shuttle Valve A-17 Case Porting A-18 Low Speed Valving A-19 Nickle Plating Option A-20 Integral Valves for 2000 Series A-21 Bolt-On Valve Solutions for Char-Lynn Motors A-22 Overcenter Packages for H&T Series Motors A-23 Overcenter Packages (w/shuttle) for H&T Series Motors A-25 Cross-Over Relief Packages for H&T Series Motors A-27 Overcenter Packages for 2000 Series Motors A-28 Overcenter Packages (w/shuttle) for 2000 Series Motors A-30 Cross-Over Relief Packages for 2000 Series Motors A-32 ATEX Certification A-33 Fluid Recommendations A-34 A-2

6 Char-Lynn Hydraulic Motors A Introduction For the past 45 years, the Char-Lynn brand has been recognized as the industry leader in low-speed, high-torque (LSHT) hydraulic motor technology. The name Char-Lynn was coined by one of the original pioneers in the hydraulic industry, the late Mr. Lynn Charlson. The hydraulic motor designs developed by Lynn Charlson and his team use what is termed as the Orbit principle. This principal is the center of the designs pioneered by the Char-Lynn team and is based on the fact that a gerotor or Geroler star orbits multiple times (typically 6 to 8 times depending on specific star and ring geometry) for each complete single revolution within the outer ring. This principle is what gives Char-Lynn motors their reliable high power density and extremely compact size. Only three primary moving components are needed to transmit torque through the motor: star, drive and output shaft. Shaft rotation can be instantly reversed by changing inlet / outlet flow while generating equal torque in either direction. A variety of displacement sizes are available in each motor family that provide a wide variety of speeds and torque ranges from any series of motors. The results are compact, modular, economical designs that can be easily customized to suit a wide variety of application needs. Motor options include: Displacement size (cubic inches or cc s per revolution) Output shaft size and type Mounting flange type Porting interface A wide selection of special features such as integrated brakes, sensors, integrated crossover relief valves, 2-speed capability, manifold valve packages, and environmental protection suited for corrosive environments. Char-Lynn motors are extremely reliable, compact, and have tremendous power density. They provide a way to meet many needs for cost-effective power transmission requirements. Multiple motors can be driven by a single power source (pump) and controlled using a wide array of valves and variable displacement pump controls. Motors can even be configured with electronic sensors to provide digital feedback for sensing both motor direction and output speed. The Char-Lynn motor range consists of three major types based on the type of valving used to distribute fluid through the Orbit gear set (geroler or gerotor). These three types are: Spool Valve Disc Valve VIS (Valve-in-Star) Migration from one valve technology to the next enhances motor performance in terms of efficiency, pressure rating, displacements, and motor output torque capability. To help guide you to proper product selection, a quick guide is provided below. In addition, you will find product highlights, summaries of motor option features and benefits, application formulas, and detailed specifications for each motor family. MOTOR QUICK-GUIDE (BASED ON MAXIMUM CONTINUOUS RATINGS) Type Output Torque Pressure Flow Side Load Nm [lb-in] bar [psi] lpm [gpm] kg [lbs] Spool Valve [3905] [2400] [18] [1600] Disc Valve [24000] [3000] [45] [10000] VIS (valve-in-star) [40000] [5000] [45] [19000] A-3

7 Circuits Circuit Design Considerations Hydraulic Circuit Hydraulic drives can be divided into two basic types: 1) Traction Drives and 2) Non-Traction drives. Traction drives (also referred to as propel drives) are used to propel a wheeled or track-driven vehicle. Non-traction drives (also referred to as work drives) are used for some other vehicle function such as a winch, auger, conveyor or rotate function for a boom or crane. These rotary drive systems can also be classified as either open loop or closed-loop circuits. Open Loop Circuit In an open loop circuit, oil is returned to a reservoir before returning to the motor. The motor/ pump circuit is open to atmosphere. In an open loop circuit, the drive speed of a motor may be controlled by, varying the flow with a valve, changing pump input speed (engine or pump input speed), or varying flow using a variable displacement pump. Often these circuits use counter-balance valves to accomplish dynamic braking functions, and provide a flow (pressure) source to release a springapplied, hydraulic release brake. It is common to use a shuttle valve for directing flow to release the springapplied pressure-release brake. A shuttle valve is basically a double check valve that directs flow from the A or B side of the loop and is often the source of flow to create the pressure to release a brake. Typical applications using open loop circuits include: Truck-Mounted Booms and cranes (boom rotate function) Aerial Work Platforms (boom rotate function) Winches Conveyors Grapples Others Closed Loop Circuit In a closed loop circuit, there is no reservoir between the inlet and outlet of the motor and pump. The pump outlet is connected directly to the motor inlet and the motor outlet is connected directly to the pump inlet. This circuit is, in theory, closed to atmosphere. Motor speed is typically controlled using a variable displacement pump. This pump can also control motor output shaft direction (CW or CCW rotation). These systems provide dynamic control of flow through the closed loop of the motor/pump circuit. They are, however, subject to some inherent internal leakage that results in the inability of the loop to hold a load over time. This is why a static brake is typically found in such systems to mechanically hold the load. Brakes used include mechanical caliper, disc or ball-ramp type brakes. In addition, spring-applied, hydraulic release brakes are used. The T Series Motor w/ Parking Brake meets this need. Typical applications using closed loop circuits include: Vehicle traction drives (propel function) Conveyors Winches Others A-4

8 Design Flexibility A Char-Lynn motors are truly built for high torque low speed. A lot of power is derived from this small package. This power advantage provides the designer with a product that can be used for overall compactness in addition to taking full advantage of the high pressure ratings typical of present day hydraulic components. Char-Lynn hydraulic motors allow the designer to put the power where it is needed. Furthermore, the motors can be mounted directly on the driven device away from the original power source which eliminates the need for other mechanical linkages such as chains, sprockets, belts, pulleys, gears, rotating drive shafts, and universal joints. Several motors can be driven from the same power source and can be connected in series or parallel to each other. Durability The design and method of manufacture of three critical drive train components: valve drive, shaft drive, and output shaft, give these motors durability. Consequently, the motors stand up against high hydraulic pressures. Performance Rating Our method of rating these motors recognizes that at slower speeds and flow, higher pressures and torque are permitted. Hence, our performance data shows the complete flow range (down to 1 liter per minute or 1/4 gallon per minute) and speed range (down to one revolution per minute depending on application). Controllable Speeds Char-Lynn motors operate at low speeds that remain very near constant even when load varies. Shaft speed is varied smoothly, easily and economically using simple inexpensive controls. Also, these motors are reversible. Consequently, direction of shaft rotation can be changed instantly with equal output torque in either direction. Dependable Performance Highly precise manufacturing of parts provide consistent, dependable performance and long life even under varying conditions. Reliability Char-Lynn motors are self contained, with hydraulic fluid providing lubrication. These motors are completely sealed so they can operate safely and reliably in hostile environments such as dust, dirt, steam, water, and heat and provide reliable performance. High Efficiencies Char-Lynn motors efficiently convert the supplied hydraulic fluid s pressure and flow into a low speed high torque rotational output. This efficiency minimizes the rate of hydraulic system heat generation and maximizes shaft horsepower. Case Drain and Shuttle Valve Options Many hydraulic systems can benefit from the use of a system case drain. Char-Lynn motors provide this feature built in. One of the advantages for case drain flow is that contamination is flushed from the system. This flushing also aids in cooling the system and lowering the case pressure which will extend motor seal life. With a case drain line in place, oil pressure in the gear box (Bearingless motor applications) can also be controlled. In applications where more system cooling and flushing is required, a shuttle valve option is available in W series, 2000, 4000 Compact, 4000, 6000 series, VIS 30, VIS 40 and VIS 45 series motors. Series Connection Case Drain Parallel Connection Case Drain A-5

9 Motor Application Information Vehicle Drive Calculations Step One Calculate Motor Speed (RPM) 2.65 x KPH x G RPM = R where KPH where MPH R m R l G = = = = = m 168 x MPH x G RPM = R vehicle speed (kilometers per hour) vehicle speed (miles per hour) rolling radius of tires (meter) rolling radius of tires (inch) gear reduction ratio (if any) between motors and wheels. If no gear box or other gear reduction devices are used G = 1. If vehicle speed is expressed in m/second, multiply by 3.6 to convert to KPH. If vehicle speed is expressed in ft./second, divide by 1.47 to convert to MPH. Step Two Determine Rolling Resistance Rolling resistance (RR) is the force required to propel a vehicle over a particular surface. The values in Table 1 are typical of various surfaces per 1000 lb. of vehicle weight. RR = GVW x ρ (kg) (lb) where GVW = gross (loaded) vehicle weight lb/kg ρ = value from Table 1 TABLE 1- ROLLING RESISTANCE COEFFICIENTS FOR RUBBER TIRES ON VARIOUS SURFACES Surface r Concrete, excellent.010 Concrete, good.015 Concrete, poor.020 Asphalt, good.012 Asphalt, fair.017 Asphalt, poor.022 Macadam, good.015 Macadam, fair.022 Macadam, poor.037 Snow, 2 inch.025 Snow, 4 inch.037 Dirt, smooth.025 Dirt, sandy.040 Mud.037 to.150 Sand, Gravel.060 to.150 Sand, loose.160 to.300 l Step Three Tractive Effort to Ascend Grade The largest grade a vehicle can ascend is called its gradability. Grade is usually expressed as a percent rather than in degrees. A rise of one meter in ten meters or one footrise in ten feet of travel is a 1/10 or 10 percent grade. TABLE 2 Comparison Table Slope Grade (%) (Degrees) 1% 0º 35 2% 1º 9 5% 2º 51 6% 3º 26 8% 4º 35 10% 5º 43 12% 6º 5 15% 8º 31 20% 11º 19 25% 14º 3 32% 18º 60% 31º Step Four Determine Acceleration Force (FA) The force (FA) required to accelerate from stop to maximum speed (KPH) or (MPH) in time (t) seconds can be obtained from the following equation: KPH x GVW(kg) FA = 3. 6 t FA = Acceleration Force (Newton) t = Time (Seconds) MPH x GVW (lb) FA = 22 t FA = Acceleration Force (lb) t = Time (Seconds) Step Five Determine Drawbar Pull Drawbar Pull (DP) is total force available at the drawbar or hitch after the above forces have been subtracted from the total propelling force produced by the hydraulic motors. This value is established as either: 1. A goal or objective of the designer. 2. A force required to pull a trailer (Repeat steps two through four above using trailer weight and add the three forces together to obtain DP). A-6

10 Motor Application Information Vehicle Drive Calculations A Step Six Total Tractive Effort The tractive effort (TE) is the total force required to propel the vehicle and is the sum of the forces determined in Steps 2 through 5. TE = RR + GR + FA + DP (Kg. or lb.) Drawbar pull desired Force required to accelerate Force required to climb a grade Force required to overcome rolling resistance Wind resistance forces can usually be neglected. However, it may be wise to add 10% to the above total to allow for starting resistances caused by friction in bearings and other mechanical components. Step Seven Calculate Hydraulic Motor Torque (T) T = T = Step Eight Wheel Slip TE x Rm Nx Gx Eg TE x Rl Nx Gx Eg (Nm / Motor) (lb - in/motor) Where: N = number of driving motors Eg = gear box mechanical efficiency If the torque required to slip the wheel (TS) is less than the torque calculated in Step 7, the performance objectives cannot be achieved. Where: TS = TS = W x f x R G x Eg W x f x R G x Eg (Nm / Motor) Coefficient of friction (f) Steel on steel 0.15 to 0.20 Rubber tire on dirt 0.5 to 0.7 Rubber tire on asphalt 0.8 to 1.0 Rubber tire on concrete 0.8 to 1.0 Rubber tire on grass 0.4 m l (lb - in/motor) f = coefficient of friction W = loaded vehicle weight over drive wheel It may be desirable to allow the wheel to slip to prevent hydraulic system overheating when excessive loads are imposed should the vehicle stall. In this case TS should be just slightly larger than T. Step Nine Motor Radial Load Carrying Capacity When a motor is used to drive a vehicle with the wheel mounted directly on the motor shaft or rotating hub, the Total Radial Load (RL) acting on the motor shaft is the vector summation of two forces acting at right angles to each other. Refer to radial load rating of each motor series. Shaft Torque (T) Shaft Speed (N) Weight (W) supported by the wheel Power (into motor) bar x l/min Kw = 600 Power (out of motor) Nm x RPM Kw = 9549 where: Kw = HP = LPM = GPM = Nm = lb-in = Bar = PSl = q = Propelling Force T = 2 2 RL W + R T = q HP = Total radial load (RL) on motor shaft P T R 2 3 bar x cm /rev 62.8 = Nm 3 PSI x in /rev N = RPM = D p 6.28 Flow Displacement 1000 x l/min 3 cm /rev PSI x GPM 1714 RPM = HP = lb -in x RPM 63,025 = lb in 231 x GPM 3 in /rev Kilowatt Horsepower Liters per Minute Gallons per Minute Newton Meters Pound inch 10 Newtons per Square Centimeter Pounds per Square Inch Displacement A-7

11 Optional Features OPTIONAL FEATURE BENEFIT 2 Speed motors Allows motor to have two displacements (higher speed has lower torque) Seal Guard High pressure Shaft Seal Environmental protection Nickel Plated Shaft Nickel Plated Body Integrated Parking Brake Mechanical Disc Brake Free running option Speed sensors Shuttle valve Case port Internal check valves Low speed valving Vented Two-Stage seal Viton seals Integral cross over valving Metric Shafts, Ports, & Mounts Reverse Rotation ATEX Prevents physical damage to shaft seal from foreign debris More robust shaft seal that can withstand high case pressure spikes Epoxy coating for demanding application in harsh environment For highly corrosive environment or food/sanitary applications Spring applied hydraulic release brake Bolt on caliper brake for wheel motor applications Improved mechanical efficiency at high-speed/high-flow conditions To collect speed and/or direction information from a motor and provide electric signal Redirect some low pressure oil for increased cooling in closed loop applications To increase lubrication and flushing of the motor and reduce case pressure, extend seal life Relieves the case pressure to the low pressure port For better efficiency and smooth running at low speed conditions (<200 RPM) Extends shaft seal life For higher temperature or chemical resistance applications Cost effective design that limits the differential pressure across the motor EU specific threads Allows clockwise shaft rotation with B port pressurized Certifies motor to be used in explosive environments A-8

12 Optional Features A TYPICAL APPLICATIONS* OPTIONAL FEATURES WINCH SWING DRIVES SWEEPER BRUSH DRIVES AUGER INDUSTRIAL CONVEYOR CAR WASH TURF PROPEL IRRIGATION REELS MIXERS/GRINDERS PLASTIC INJECTION MOLDING TRACTION DRIVES TRENCHER CHAIN DRIVES SALT SAND SPREADER MARINE WINCHES 2 Speed Motors x x x x x Seal Guard x x x x Viton Seals x x High Pressure Shaft Seal x x Environmental protection x x x x Nickel Plated Shaft x x x x Nickel Plated Body x Integrated Parking Brake x x x x x x Mechanical Disc Brake x x Free running option x Speed sensors x x x x x x Shuttle valve x x x x Case port x x x x x x x x x Internal check valves x x x Low speed valving x x x x x Vented Two-Stage seal x x x x Integral cross over valving x x x x Metric Shafts, Ports, & Mounts x x x x x x x x x x x x x x Reverse Rotation x * These features are not limited to these applications. Final configuration depends on individual application needs. A-9

13 Optional Features SPOOL VALVE MOTORS DISC VALVE MOTORS VIS MOTORS FEATURE DESCRIPTION CATALOG PAGE NUMBER J Series H Series S Series T Series W series 2000 Series 4000 Compact Series 4000 Series 6000 Series Series VIS 40 VIS 45 2 Speed motors A-11 O O O O Seal Guard A-12 O O O O O O O O O O Viton seals A-12 O O O O O O O O O O O O High pressure Shaft Seal Environmental protection Nickel Plating Options Integrated Parking Brake Mechanical Disc Brake Free running option A-13 O O O O O A-13 O O O O O O O O O O O O A-20 O O O O O O O O O O A-14 O O O O A-14 O O O A-15 O O O O O O O O O O O O Speed sensors A-16 O O O O O O O O O Shuttle valve A-17 O O O O O O O Case port A-18 O O O O O S S S S S S S Internal check valves Low speed valving Vented Two- Stage seal Integral cross over valving Metric Shafts, Ports, & Mounts A-18 S O S O O A-19 O O O S A-20 O O O A-21 O O O O O O O O O O O O O O Reverse Rotation O O O O O O O O O O O O ATEX Certification O O O O O O O O O O O Optional S Standard Not applicable A-10

14 Two Speed Motors This option is available on all 2000, 10,000, VIS 40 and VIS 45 motors. A Features: This option gives the user the ability to switch the displacement of the motor thus providing a different speed at a different torque without changing the input flow or pressure. An external three way valve is required for shifting the pilot pressure port between signal pressure (HSLT) and low pressure (LSHT). Two speed motors are available with a return line closed center shuttle for closed circuit applications. Benefits: Two operating speeds and torque levels with one motor Two selectable performance ranges in one motor package Application: Conveyors Winches Traction drives Augers Irrigation/utility cable reels A-11

15 Seal Guard This option is available on H, S, T, 2000, 4000, 6000, 10,000, VIS 40 and VIS 45 series motors Seal Guard Features: Benefits: Applications: This option consists of a metal shield that protects an internal wiper seal. The shield is interference- fit on the output shaft and moves with the output shaft. For added protection, the shield is recessed into a groove in the bearing housing face. Centrifugal force causes foreign debris to be forced away from the high pressure shaft and dust seal area. The seal does not seal hydraulic fluid, instead it protects the standard seals from damage caused by foreign debris. Street sweepers Industrial sweepers Lawn and turf equipment (ZTR) Harvesting machinery Mining equipment Viton Seals This option is available on all Char-Lynn motors. Features: Higher chemical compatibility and temperature tolerance make Viton the material of choice for demanding application in extremely corrosive and harsh environments. Benefits: Longer seal life in chemically aggressive environment Operating Temperature Range of -25 C to 200 C [-13 F to 392 F] Applications: Industrial conveyors Plastic injection molding Note: Minimum Viscosity Levels must still be maintined A-12

16 High Pressure Seals This option is available on H, S, T and 2000 series motors. A Features: Eaton has introduced a high-pressure shaft seal option for its H, S, T and 2000 series motors. The seal geometry is optimized for applications that operate under extreme conditions. The seal geometry increases the clamping force of the sealing lip against the output shaft to prevent seal leakage at extreme pressure conditions. Case pressure forces the lip of the seal to clamp more tightly against the output shaft. The result is a seal the handles high pressure spike conditions without failure. The seal is designed to withstand case pressures up to 200 bar [2900 PSI] at 150 rpm. For reference, the standard seal can withstand case pressure up to: 100 bars (1500 PSI) for H, S, T motors 140 bars (2000PSI) for 2000 Series 100 bars (1500 PSI) for 4000 Series 70 bars (1000 PSI) for 6000 Series 20 bars (300 PSI) for the 10,000 Series 20 bars (300 PSI) for VIS 40, 45 Benefits: Increases ability to handle high-pressure spike conditions. Eliminates the use of case port line in application with intermittent extreme operating conditions. Can be an effective alternative to additional case port plumbing. Operating Temperature -40 C to 150 C [-40 F to 300 F] Special Notes: 1. operation is defined as 10% of every minute. 2. The standard seal with case port option is preferred for maximum life especially for continuous duty at high pressure conditions. 3. Seal kits are available to convert motors with the standard shaft seal to the high pressure shaft seal. (complete motor seal kits include high pressure shaft seal). 4. Minimum Viscosity Levels must be maintained. Applications: Harvesters Sweepers Turf Equipment Wood Chippers Stump Grinders Skid Steer Loader Attachments (often loaders have no case line available) Any application with extreme intermittent operating conditions or where no case return line is available. Part Numbers: H Series Kit No S Series Kit No T Series Kit No Shaft Seal -- Part No Series Kit No Shaft Seal No A-13

17 Brake Solutions Integrated brake options are available for all T, W, and VIS 40 series motors. Mechanical bolt-on packages are available for all W, 2000 and 4000 Compact series motors. Features: Eaton continues to develop and bring new brake solutions to market that are performance matched to each motor series. These include: T Series with Integrated Parking Brake W Series with Integrated Parking Brake VIS Series with Integrated Parking Brake In addition, Eaton brake motors can be mated with bolt-on valve packages to provide dynamic braking hydraulically using state of the art counter-balance valve technology. There are also a variety of bolt-on mechanical brake options including Hayes brake system. This compact brake package can be used on 2000 Series and W Series wheel motors. Benefits: Complete compact system package Performance-matched brake / motor solution Increases design flexibility Reduces assembly costs and simplifies service requirements Streamlines inventory and order processing. Ability to direct port release pressure (eliminate brake release hose correction) Applications: Aerial Work Platforms Boom Lifts Track Cranes Forestry Grapples Winches Traction Drives Anywhere load holding is a requirement in a LSHT motor application A-14

18 Free Running Geroler Sets/Gerotor Sets A This feature is available in all Char-Lynn motors. Features: The free running option is accomplished using a specially precision-machined gerotor/geroler assembly. This feature increases the clearance between the star and mating ring, allowing the motor to turn more freely with less mechanical drag. The increased clearance also improves lubrication across the wear surfaces of the gerotor star and ring and provides a greater pressure-relieving flow path reducing pressure spikes. Flow is by-passed internally across the star tips, reducing shock loads to the main drive components. This feature provides an effective method for reducing shock loads to the main drive components. Benefits: Suited for applications with rapid stop/start or rapid reversals. Reduces starting pressure and increases starting torque efficiency. Reduces pressure spikes through the orbit gear set. Applications: Harvesters Stump Grinders Skid Steer Loader Attachments Machine Tools Especially suited for continuous high speed/ high flow applications. Also suited for applications with high-pressure spikes from rapid reversals. Special Notes: Volumetric Efficiency will be reduced with the free-running option. Gerotor or Geroler? The H series motor uses a Gerotor while the rest of the Char-Lynn motors use a Geroler. The difference is shown in the picture below: 20 x psi / RPM = SUS (use this formula to determine minimum fluid viscosity) RPM = speed of output shaft in revolutions per minute Gerotor Essentially a Geroler has rolls added to the lobes of the outer ring of the Orbit gear set. These rolls act as a roller bearing and reduce friction, increase mechanical efficiency and reduce wear in systems with low fluid viscosity. In addition, the Geroler type typically provides smoother performance at low speed conditions. The basic formula and guideline to determine whether a gerotor or Geroler should be used is as follows: SUS = minimum viscosity measured in SUS. The recommended viscosity limits are as follows: 1) A Gerotor Orbit gear set requires a minimum fluid viscosity of 100 SUS or the value calculated by the formula 20 psi/rpm = SUS. 2) A Geroler Orbit gear set requires a minimum fluid viscosity of 70 SUS. In addition, applications running at less than 100 rpm should consider using a Geroler motor. Geroler A-15

19 Speed Sensors H Series Note: The speed sensor option does NOT include read-out display. Possible sources for read-out display include: Eaton Corporation Durant Products 901 South 12 Street Watertown, WI Phone PIN 3 PIN M12 Connector, PIN Detail 6 PIN 2 7 PIN 1 Features: Eaton has developed speed sensors specifically designed for LSHT motors. The single output speed sensor: This design is rugged and fully protected against accidental reverse polarity or short circuit hook up. A built in pull up resistor simplifies installation with control systems. This sensor is fully compatible with the mobile vehicle electrical systems and gives a reliable digital on/off signal over a wide speed range and temperature range. The sensor is field-serviceable; no factory setting or shimming is required. The dual output speed sensor: This sensor provides both speed and direction information. Its design is based on the field proven technology of our standard sensor and is designed for off road environments. The new sensor is based on the principle of quadrature. The first version speed sensor has two output signals 90 out of phase. Each output provides one pulse per target. The second version has a speed signal that is twice the output pulses per revolution and it also has a direction signal. (Direction not available on spool motors) Benefits: These speed sensors provide vital information that can be collected and interpreted by a PLC or other device. Applications: Salt/Sand Spreaders Irrigation Drives Machine Tools Mixers/Grinders Industrial Conveyors Food Processing Equipment Underground Boring Equipment TECHNICAL INFORMATION Motors Speed Sensor Quadrature Pulses Per Rev Pulses Per Rev J,H,S,T,W series series series ,000 series Single and Two Outputs: Supply Voltage: 8 to 24 Vdc (compatible with 12V vehicle systems Supply Current: 20 ma max. (Vs) (including internal pull-up resistor) Output Voltage: Low <.5 10 ma; output is open collector with 10kW pull-up resistor M12 Connector (version 1) Pin 1 = Power supply Pin 2 = Output one Pin 3 = Common Pin 4 = Output two M12 Connector (version 2) Pin 1= Power Supply Pin 2 = Direction Pin 3 = Common Pin 4 = Speed signal A-16

20 Shuttle Valve Lubricating Shuttle The shuttle valve option is available in W, 2000, 4000, 6000, and VIS series motors. Features Case Port allows for hydraulic oil to be flushed and cools the system. In applications where more system cooling and flushing is required. Benefits Flushing Cooling Longer system life Applications Turf Propel Mixers/Grinders Traction drives Trencher chain drives A Closed Loop Circuit A Pump, Variable Shuttle Valve, Two Way (Closed Center) Neutral, CW, and CCW Schematic Diagrams P 1 P 2 P 1P 2 P 1P 2 P 3 P CW 3 P 3 T Neutral T T CCW A Pump, Variable Disc Valve Motor A B Back- Pressure Relief Valve D S P 1 P 2 Shuttle Valve B B Back (Charge) Pressure A High Pressure B Disc Valve Motor Geroler D S Case Drain Typical Disc Valve Motor Shuttle Flow with 4,5 bar [65 PSI] Back-Pressure Relief Valve (Typical Data) Due to Machining Tolerances, Flow May be More or Less Hot Oil Shuttle Valve l/min bar Back-Pressure PSI Back-Pressure GPM Closed Loop Back-Pressure (Charge) Relief Valve Motors with shuttle valve must have a case port to tank, without this port line the internal drive splines will not have adequate lubrication Series and 6000 Series 2000 Series and 4000 Compact Series A-17

21 Case Porting This option is available on all Char-Lynn Motors. Series Connection Case Drain Parallel Connection Case Drain Features: This feature provides for connection of a port line connected to the motor case. A port is located in the motor direct to motor case pressure that allows the case pressure to be returned directly to tank. Internal leakage to the motor case cavity can be drained directly which reduces case pressure and provides flushing of the system circuit. Benefits: Extends shaft seal life Extends thrust bearing life Reduces shaft seal leakage problems Improves flushing of the circuit to reduce system contaminates and cooling the system. Applications: Especially suited for continuous running industrial applications and where motors are operating under high back pressure conditions (e.g. series circuit applications). Conveyers Car wash Harvesters Recommended for applications running with high case pressure conditions A-18

22 Low Speed Valving This option is available on H, S, T and W series motors. A Gerotor Star Motor Shaft/Spool Valve Motor Shaft Drive Port B Port A Features: This feature optimizes the motor for low-speed performance. It greatly improves smooth operation at speeds below 200 rpm. The valving is optimized with increased sealing and tighter clearances. Motors with this feature are designed to run continuously up to 200 rpm at standard rated pressures. Benefits: Improves smoothness at low speed conditions (less than 200 rpm) Improves volumetric efficiency Applications: Salt-sand spreaders Machine tools Irrigation drives Consider for applications running at low speed conditions below 200 rpm. Notes: Motors with this valving are not intended for low pressure applications (A minimum of 300 psi delta must be maintained between A port pressure and and case pressure) A-19

23 Nickel Plating Options Full Body Nickel Plating This option is available on H, S, T, 2K, 4K, 6K motors. Features: Eaton is offering full body nickel plating for Char Lynn Motors for protection against wash down environments (Note: this does not offer protection against salt water environments and the recommended option for that is epoxy paint). In order to meet the different requirements, Eaton is now offering two different nickel plating options shown below: Benefits: Protection in heavy and frequent washdown environments Single source plating at a competitive prices Warranty from Eaton on nickel plating Applications: Food Processing: Industrial Conveyors Choosing the options in the model code: H, S, T Motors - Choose Option Y in Paint / Packaging Options 2000, 4000, 6000 Series - Choose Option OPTION DESCRIPTION APPLICATIONS Electroless Nickel Plating (AMS 2404D specification) Electrolytic Nickel Plating (AMS-QQ-N-290 specification) Premium process offering extremely high quality corrosion resistance Good quality process offering standard corrosion resistance + Washdown applications only does not include salt water applications Where water contact is extremely high + Where water contact is minimal + Nickel Plated Shafts This option is available on H, S, T, motors. Features: Eaton is offering Electroless nickel plating on the shafts alone for corrosion protection primarily in wash down environments. Benefits: Protection in heavy and frequent washdown environments Single source plating at a competitive prices Warranty from Eaton on nickel plating Applications: Car Washes Fishing Winches / Marine applications Environmental Protection (epoxy paint) (plated shafts) This option is available on all Char-Lynn motors. Features: All motors are available with a corrosion resistant coating for use in hostile environments. The Char-Lynn line is also available with the output shaft plated, or with plated shaft and entire motor exterior coating. Benefits: This coating protects the motor from salt water and various chemicals. Motor output shaft plating helps eliminate seal damage caused by caustic or acidic materials. Applications: Marine Food processing, Cleansing Fishing and agricultural applications A-20

24 Integral Valves for 2000 Series A Features: Complete packaged system solution, single source for motors with relief valve capability Relief valves as close to Geroler as possible, providing added protection Eliminate leak points from in-line or bolt-on relief s Valves capable of full motor pressure Provides added flexibility to system design by allowing motors to have individual relief valve settings Simplifies assembly, purchasing and system design requirements Benefits: This compact and efficient package offers increased value and cost effectiveness to designing Eaton into your applications. Minimizing the use of hoses, tubing and fittings will reduce production and assembly time significantly. Applications: Skid-steer attachments Swing motors Brush cutters & Mowers Harvesting equipment Directional boring Winch Auger Any place where pressure relief is optimal for system or motor performance and life Replacement cartridges can be obtained by ordering the Item part number as listed below. REPLACEMENT CARTRIDGES Item part # Item desc. Relief valve setting RV5A-10-F-0-35/ PSI RV5A-10-F-0-35/ PSI RV5A-10-F-0-35/ PSI RV5A-10-F-0-35/ PSI RV5A-10-F-0-35/ PSI RV5A-10-F-0-35/ PSI RV5A-10-F-0-35/ PSI A-21

25 Special Housings Bolt on Solutions Cartridge Valves & Manifolds for Spool & Disk Valve Motors We Manufacture Solutions Designing hydraulic systems with Eaton-Vickers Cartridge Valves & Manifolds is a cost effective way of bringing your design into production well within the most demanding of production schedules. Minimizing the use of hoses, tubing and fittings will reduce production and assembly time significantly. Features Compatible with Eaton H & T series spool valve motors, and most 2000 series disk valve motors Aluminum Manifolds Anodized Black Pre-set cartridges to your specifications 100% production tested assembly Wide range of settings available Intelligent model code Manifolds are available with out cartridge valves, or pre-assembled and tested to your specifications Manifolds and motors can be supplied as a preassembled package Dual counterbalance valve (with integral shuttle valve), dual pilot operated check valve and dual cross port relief valve packages are available Eaton H Series Hydraulic Motor A-22

26 1CEHT35/1CEEHT35 - Motor Mounted Valves H & T Mounting Pattern Single and Dual Overcenter Valves A A B A B A B A B A B A B 1CEHT35*A 1CEHT35*B 1CEEHT35 Description Overcenter valves give static and dynamic control of loads by regulating the flow into and out of hydraulic actuators. When installed close to or within an actuator, the overcenter valve will stop runaway in the event of hose burst and if open center directional control valves are used, will allow thermal expansion relief of the hydraulic fluid. The overcenter cartridge is ideal for mounting directly into a cavity machined in the body of the cylinder, motor or rotary actuator. The cartridge can also be mounted directly to the ports via a specifically machined body as part of a Hydraulic Integrated Circuit or single unit, or contained within one of our standard line bodies. Single overcenter valves are normally used when the load is unidirectional, for example an aerial platform or crane and dual overcenter valves are used for controlling loads in both directional for motor applications or for cylinders going over center. Operation The check section allows free flow into the actuator then holds and locks the load against movement. The pilot assisted relief valve section will give controlled movement when pilot pressure is applied. The relief section is normally set to open at a pressure at least 1.3 times the maximum load induced pressure but the pressure required to open the valve and allow movement depends on the pilot ratio of the valve. For optimization of load control and energy usage, a choice of pilot ratios is available. Performance Data Ratings and Specifications The pressure required to open the valve and start actuator movement can be calculated as follows: Pilot Pressure = (Relief Setting) - (Load Pressure) Pilot Ratio Pilot Ratios 2.5:1 Best suited for extremely unstable applications such as long booms or flexible frameworks. 5:1 Best suited for applications where load varies (Standard) and machine structure can induce instability 10:1 Best suited for applications where the load remains relatively constant. Figures based on: Oil Temp = 40 C Viscosity = 32 cst (150 SUS) Rated flow 30 L/min (8 USgpm) Max setting Max load induced Pressure: 270 bar (4000 psi) Relief setting: 350 bar (5000 psi) Cartridge material Working parts hardened & ground steel External surface zinc plated Body material Standard aluminium (up to 210 bar*) Steel (up to 350 bar) Mounting position Unrestricted Cavity Number A6610 (See section M) Torque cartridge into cavity 45 Nm (33 ibs ft) Weight 1CEOMP kg (3.52 lbs) (inc cartridges) 1CEEOMP kg (3.65 lbs) Seal kit number 1CEHT (Buna-N) (Viton) 1CEEHT (Buna-N) (Viton) Recommended filtration level BS5540/4 Class 18/13 (25 micron nominal) Operating Temp -30 C to +90 C (-22 to 194 F) Leakage 0.3 millil/min nominal (5 dpm) Nominal viscosity range 5 to 500 cst Installation Kit (includes cap screws, washers, and o-rings) (Buna-N) (Viton) A-23

27 1CEHT35/1CEEHT35 - Motor Mounted Valves H & T Mounting Pattern Single and Dual Overcenter Valves 2.5:1 & 5:1 Version Flow - L/min :1 Version Flow - L/min Pressure - psi Pilot open Flow - US gpm Pressure - bar Pressure - psi Pilot open Flow - US gpm Pressure - bar 1CEEHT35 - F - A 10H - AG S Basic Code 1CEEHT35 - Double Cartridge and Body 1CEHT35*A - Single overcenter in line A- A 1CEHT35*B - Single overcenter in line B- B 2 Adjustment Means F Screw Adjustment 3 Housing Material A Aluminum S Steel 4 Port Size Dual Housing Number Code A & B Aluminum Steel 4W 1/2 BSP H SAE T SAE Pressure Setting (Cart B) 0 Std factory setting psi 10 Seals S Buna-N SV Viton 11 Pilot Ratio 2 2.5:1 5 5: :1 Cavity plug part number Nitrile - AXP N Viton - AXP V 5 Port Acted Upon A A Port B B Port AB A & B Ports (dual) 6 Pressure Range (Cart A) Note: Code Based on pressure in bar. 20 (2.5:1 and 5:1): bar. Std setting 100 bar. (10:1): bar. Std setting 100 bar. 35 (2.5:1 and 5:1): bar. Std setting 210 bar. (10:1): bar. Std setting 210 bar. 7 Pressure Setting (Cart A) 0 Std factory setting psi 8 Pressure Range (Cart B) Note: Code Based on pressure in bar. 20 (2.5:1 and 5:1): bar. Std setting 100 bar. (10:1): bar. Std setting 100 bar. 35 (2.5:1 and 5:1): bar. Std setting 210 bar. (10:1): bar. Std setting 210 bar. Note: For applications over 210 bar (3000 psi), please consult our technical department or use the steel body option. Tightening torque of F adjuster locknut - 20 to 25 Nm Check motor mounting compatibility before specifying. A-24

28 1CESHHT35/1CEESHHT35 - Motor Mounted Valves H & T Mounting Pattern Single and Dual Overcenter Valve with Brake Release Shuttle A A B A B A B A Brake B A Brake B A Brake B 1CESHHT35*A 1CESHHT35*B 1CEESHHT35 Description Overcenter Valves give static and dynamic control of loads by regulating the flow into and out of hydraulic actuators. When installed close to or within an actuator, the overcenter valve will stop runaway in the event of hose burst and if open center directional control valves are used, will allow thermal expansion relief of the hydraulic fluid. These dual overcenter valves also contain a brake release shuttle valve which ensures that pressure is applied to a brake release circuit regardless of whether pressure is applied to ports A or B. These multifunction valves are normally used for the static and dynamic control of systems using motors or semi-rotaryactuators. Operation The check section allows free flow into the actuator then holds and locks the load against movement. The pilot assisted relief valve section will give controlled movement when pilot pressure is applied. The relief section is normally set to open at a pressure at least 1.3 times the maximum load induced pressure but the pressure required to open the valve and allow movement depends on the pilot ratio of the valve. For optimization of load control and energy usage, a choice of pilot ratios is available. Performance Data Ratings and Specifications The pressure required to open the valve and start actuator movement can be calculated as follows: Pilot Pressure = (Relief Setting) - (Load Pressure) Pilot Ratio Pilot Ratios 2.5:1 Best suited for extremely unstable applications such as long booms or flexible frameworks. 5:1 Best suited for applications where load varies (Standard) and machine structure can induce instability 10:1 Best suited for applications where the load remains relatively constant. Figures based on: Oil Temp = 40 C Viscosity = 32 cst (150 SUS) Rated flow 30 L/min (8 USgpm) Max setting Max load induced Pressure: 270 bar (4000 psi) Relief setting: 350 bar (5000 psi) Cartridge material Working parts hardened & ground steel External surface zinc plated Body material Standard aluminium (up to 210 bar*) Steel (up to 350 bar) Mounting position Unrestricted Cavity Number A6610 (See section M) Torque cartridge into cavity 45 Nm (33 ibs ft) Weight 1CESHHT kg (5.04 lbs) (inc cartridges) 1CEESHHT kg (5.15 lbs) Seal kit number 1CESHHT (Buna-N) (Viton) 1CEESHHT (Buna-N) (Viton) Recommended filtration level BS5540/4 Class 18/13 (25 micron nominal) Operating Temp -30 C to +90 C (-22 to 194 F) Leakage 0.3 millil/min nominal (5 dpm) Nominal viscosity range 5 to 500 cst Installation Kit (includes cap screws, washers, and o-rings) (Buna-N) (Viton) A-25

29 1CESHHT35/1CEESHHT35 - Motor Mounted Valves H & T Mounting Pattern Single and Dual Overcenter Valve with Brake Release Shuttle Pressure - psi 2.5:1 & 5:1 Version Pilot 0 open Flow - US gpm Pressure - bar Pressure - psi Flow - L/min :1 Version 150 Pilot 0 open Flow - US gpm Pressure - bar 1CE*SHHT35 - F - A 10H - AG S Basic Code 1CEESHHT35 Double Cartridge and Body 1CESHHT35*A Single overcenter in line A- A 1CESHHT35*B Single overcenter in line B- B 2 Adjustment Means F Screw Adjustment 3 Housing Material A Aluminum S Steel 4 Port Size Dual Housing Number Code A & B Brake Aluminum Steel 4W 1/2 BSP 1/4 BSP H SAE 10 SAE T SAE 10 SAE Pressure Setting (Cart B) 0 Std factory setting psi 10 Seals S Buna-N SV Viton 11 Pilot Ratio 2 2.5:1 5 5: :1 Cavity plug part number Nitrile - AXP N Viton - AXP V 5 Port Acted Upon A A Port B B Port AB A & B Ports (dual) 6 Pressure Range (Cart A) Note: Code Based on pressure in bar. 20 (2.5:1 and 5:1): bar. Std setting 100 bar. (10:1): bar. Std setting 100 bar. 35 (2.5:1 and 5:1): bar. Std setting 210 bar. (10:1): bar. Std setting 210 bar. 7 Pressure Setting (Cart A) 0 Std factory setting psi 8 Pressure Range (Cart B) Note: Code Based on pressure in bar. 20 (2.5:1 and 5:1): bar. Std setting 100 bar. (10:1): bar. Std setting 100 bar. 35 (2.5:1 and 5:1): bar. Std setting 210 bar. (10:1): bar. Std setting 210 bar. Note: Note: For applications over 210 bar (3000 psi), please consult our technical department or use the steel body option. Cartridges must not be adjusted above the safe working pressure of the motor. Tightening torque of F adjuster locknut - 20 to 25 Nm Check motor mounting compatibility before specifying. A-26

30 Dual Cross-over Relief Package for H&T Series Motors Cartridge valves & manifolds for spool valve motors A Dual Crossover Relief Valve Assembly This valve assembly provides motor overpressure protection in both directions of rotation, while supplying the return or lower pressure side of the motor with makeup oil. If closed center valving is used, an additional function is controlled braking. Typical applications are vehicle propulsion and motor work circuits in which pressure limiting is required. How to Order Complete pre-assembled packages are specified using the RV3A-10 model code. Option A must be selected for the cage seals, RATINGS AND SPECIFICATIONS position 6 of the model code is H. To order the manifold separately, without the two RV3A cartridges, order the part number Rated flow 76 L/min(20USgpm) Rated pressure 210 bar (3000psi) Internal leakage (maximum) less than 5 85% of nominal setting Manifold sub-assembly only Installation kit (includes cap screws, washers and o-rings) For detailed specifications refer to the RV3A-10 data sheet Dimensions mm (inch) Port Sizes A, B SAE10 Brake SAE4 Functional Symbol 52,25 [2.057] A B 4XØ 8,71 [0.343] "B" 69,85 [2.750] 50,8 [2.000] "A" EATON HYDRAULICS, INC. Model Number "A" "B" 24,13 [0.950] 44,45 [1.750] 24,13 [0.950] 88,14 [3.470] 65,02 [2.560] 62,74 [2.470] 1,98 [0.078] 75,44 [2.0] 1,98 [0.078] A-27

31 1CE2K95/1CEE2K95 - Motor Mounted Valves 2K Mounting Pattern Single and Dual Overcenter Valves A B A B A B A B A B A B 1CE2K95*A 1CE2K95*B 1CEE2K95 Description Overcenter valves give static and dynamic control of loads by regulating the flow into and out of hydraulic actuators. When installed close to or within an actuator, the overcenter valve will stop runaway in the event of hose burst and if open center directional control valves are used, will allow thermal expansion relief of the hydraulic fluid. The overcenter cartridge is ideal for mounting directly into a cavity machined in the body of the cylinder, motor or rotary actuator. The cartridge can also be mounted directly to the ports via a specifically machined body as part of a Hydraulic Integrated Circuit or single unit, or contained within one of our standard line bodies. Single overcenter valves are normally used when the load is unidirectional, for example an aerial platform or crane and dual overcenter valves are used for controlling loads in both directional for motor applications or for cylinders going over center. Operation The check section allows free flow into the actuator then holds and locks the load against movement. The pilot assisted relief valve section will give controlled movement when pilot pressure is applied. The relief section is normally set to open at a pressure at least 1.3 times the maximum load induced pressure but the pressure required to open the valve and allow movement depends on the pilot ratio of the valve. For optimization of load control and energy usage, a choice of pilot ratios is available. Performance Data Ratings and Specifications The pressure required to open the valve and start actuator movement can be calculated as follows: Pilot Pressure = (Relief Setting) - (Load Pressure) Pilot Ratio Pilot Ratios 4:1 Best suited for applications where load varies and machine structure can induce instability 8:1 Best suited for applications where the load remains relatively constant. Other ratios available upon request Figures based on: Oil Temp = 40 C Viscosity = 32 cst (150 SUS) Rated flow 90 L/min (23 USgpm) Max setting Max load induced Pressure: 270 bar (4000 psi) Relief setting: 350 bar (5000 psi) Cartridge material Working parts hardened & ground steel External surface zinc plated Body material Standard aluminium (up to 210 bar*) Steel (up to 350 bar) Mounting position Unrestricted Cavity Number A12336 (See section M) Torque cartridge into cavity 60 Nm (44 ibs ft) Weight 1CE2K kg (4.75 lbs) (inc cartridges) 1CEE2K kg (4. lbs) Seal kit number 1CE2K (Buna-N) (Viton) 1CEE2K (Buna-N) (Viton) Recommended filtration level BS5540/4 Class 18/13 (25 micron nominal) Operating Temp -30 C to +90 C (-22 to 194 F) Leakage 0.3 millil/min nominal (5 dpm) Nominal viscosity range 5 to 500 cst Installation Kit (includes cap screws, washers, and o-rings) (Buna-N) (Viton) A-28

32 1CE2K95/1CEE2K95 Motor Mounted Valves 2K Mounting Pattern Single and Dual Overcenter Valves A Pressure - psi :1 Version Flow - L/min Piloted open Flow - US gpm Pressure - bar Pressure - psi 8:1 Version Flow - L/min Piloted open Flow - US gpm Pressure - bar 1CEE2K95 - F - A 10H - AG S Basic Code 1CEE2K95 Double Cartridge and Body 1CE2K95*A Single overcenter in line A- A 1CE2K95*B Single overcenter in line B- B 2 Adjustment Means F Screw Adjustment 3 Housing Material A Aluminum S Steel 4 Port Size Dual Housing Number Code A & B Aluminum Steel 4W 1/2 BSP H SAE T SAE Seals S Buna-N SV Viton 11 Pilot Ratio 4 4:1 8 8:1 Cavity plug part number Nitrile - AXP N Viton - AXP V 5 Port Acted Upon A A Port B B Port AB A & B Ports (dual) 6 Pressure Range (Cart A) Note: Code Based on pressure in bar bar. Std setting 100 bar bar. Std setting 210 bar. 7 Pressure Setting (Cart A) 0 Std factory setting psi 8 Pressure Range (Cart B) Note: Code Based on pressure in bar bar. Std setting 100 bar bar. Std setting 210 bar. 9 Pressure Setting (Cart B) 0 Std factory setting psi Note: For applications over 210 bar (3000 psi), please consult our technical department or use the steel body option. Tightening torque of F adjuster locknut - 20 to 25 Nm Check motor mounting compatibility before specifying. Pressure - psi :1 Version Flow - L/min A-29

33 1CESH2K95/1CEESH2K95 - Motor Mounted Valves 2K Mounting Pattern Single and Dual Overcenter Valves with Brake Release Shuttle A B A B A B A Brake B A Brake B 1CESH2K95*A 1CESH2K95*B 1CEESH2K95 A Brake B Description Overcenter Valves give static and dynamic control of loads by regulating the flow into and out of hydraulic actuators. When installed close to or within an actuator, the overcenter valve will stop runaway in the event of hose burst and if open center directional control valves are used, will allow thermal expansion relief of the hydraulic fluid. These dual overcenter valves also contain a brake release shuttle valve which ensures that pressure is applied to a brake release circuit regardless of whether pressure is applied to ports A or B. These multifunction valves are normally used for the static and dynamic control of systems using motors or semi-rotary actuators. Operation The check section allows free flow into the actuator then holds and locks the load against movement. The pilot assisted relief valve section will give controlled movement when pilot pressure is applied. The relief section is normally set to open at a pressure at least 1.3 times the maximum load induced pressure but the pressure required to open the valve and allow movement depends on the pilot ratio of the valve. For optimization of load control and energy usage, a choice of pilot ratios is available. Performance Data Ratings and Specifications The pressure required to open the valve and start actuator movement can be calculated as follows: Pilot Pressure = (Relief Setting) - (Load Pressure) Pilot Ratio Pilot Ratios 4:1 Best suited for applications where load varies and machine structure can induce instability 8:1 Best suited for applications where the load remains relatively constant. Other ratios available upon request Figures based on: Oil Temp = 40 C Viscosity = 32 cst (150 SUS) Rated flow 90 L/min (23 USgpm) Max setting Max load induced Pressure: 270 bar (4000 psi) Relief setting: 350 bar (5000 psi) Cartridge material Working parts hardened & ground steel External surface zinc plated Body material Standard aluminium (up to 210 bar*) Steel (up to 350 bar) Mounting position Unrestricted Cavity Number A12336 (See section M) Torque cartridge into cavity 60 Nm (44 ibs ft) Weight 1CESH2K kg (5.10 lbs) (inc cartridges) 1CEESH2K kg (5.32 lbs) Seal kit number 1CESH2K (Buna-N) (Viton) 1CEESHT (Buna-N) (Viton) Recommended filtration level BS5540/4 Class 18/13 (25 micron nominal) Operating Temp -30 C to +90 C (-22 to 194 F) Leakage 0.3 millil/min nominal (5 dpm) Nominal viscosity range 5 to 500 cst Installation Kit (includes cap screws, washers, and o-rings) (Buna-N) (Viton) A-30

34 1CESH2K95/1CEESH2K95 - Motor Mounted Valves 2K Mounting Pattern Single and Dual Overcenter Valves with Brake Release Shuttle A Pressure - psi :1 Version Flow - L/min Piloted open Flow - US gpm Pressure - bar Pressure - psi 8:1 Version Flow - L/min Piloted open Flow - US gpm Pressure - bar 1CEESH2K95 - F - A 10H - AG S Basic Code 1CEESH2K95 - Double Cartridge and Body 1CESH2K95*A - Single overcenter in line A- A 1CESH2K95*B - Single overcenter in line B- B 2 Adjustment Means F Screw Adjustment 3 Housing Material A Aluminum S Steel 4 Port Size Dual Housing Number Code A & B Brake Aluminum Steel 4W 1/2 BSP 1/4 BSP H SAE 10 SAE T SAE 10 SAE Seals S Buna-N SV VitoN 11 Pilot Ratio 4 4:1 8 8:1 Cavity plug part number Nitrile - AXP N Viton - AXP V 5 Port Acted Upon A A Port B B Port AB A & B Ports (dual) 6 Pressure Range (Cart A) Note: Code Based on pressure in bar bar. Std setting 100 bar bar. Std setting 210 bar. 7 Pressure Setting (Cart A) 0 Std factory setting psi 8 Pressure Range (Cart B) Note: Code Based on pressure in bar bar. Std setting 100 bar bar. Std setting 210 bar. 9 Pressure Setting (Cart B) 0 Std factory setting psi Note: For applications over 210 bar (3000 psi), please consult our technical department or use the steel body option. Tightening torque of F adjuster locknut - 20 to 25 Nm Check motor mounting compatibility before specifying. A-31

35 Dual Cross-over Relief Package for 2000 Series Disc Valve Motors Cartridge valves & manifolds for disc valve motors Dual Crossover Relief Valve Assembly This valve assembly provides motor overpressure protection in both directions of rotation, while supplying the return or lower pressure side of the motor with makeup oil. If closed center valving is used, an additional function is controlled braking. Typical applications are vehicle propulsion and motor work circuits in which pressure limiting is required. How to Order Complete pre-assembled packages are specified using the RV3A-10 model code. Option A must be selected for the cage seals, position 6 of the model code is RATINGS AND SPECIFICATIONS 2K. To order the manifold separately, without the two RV3A cartridges, order Rated flow 76 L/min(20USgpm) Rated pressure 210 bar (3000psi) Internal leakage (maximum) less than 5 85% of nominal setting Manifold sub-assembly only Installation kit (includes cap screws, washers and o-rings) For detailed specifications refer to the RV3A-10 data sheet. Functional Symbol Dimensions mm (inch) Port Sizes A, B SAE10 Brake SAE4 Warning This manifold package may not be suitable for application with all 2000 series motors - please check installation dimensions carefully. 52,25 [2.057] A B 3XØ10,31 [0.406] "B" 44,45 [1.750] EATON HYDRAULICS, INC. Model Number "A" "B" 56,03 [2.206] 82,55 [3.250] 100,84 [3.0] 6,35 "A" [0.250] 53,85 [2.120] 28,45 [1.120] 62,74 [2.470] 1,98 [0.078] 88,14 [3.470] 1,98 [0.078] A-32

36 ATEX Certification This option is available on H,S,T, 2000 series, 4000 series,4000 Compact series, 6000 series, 10,000 series, VIS 40, VIS 45 and HP 30 Motors A What is ATEX Certification? ATEX certification is a certification that allows our motors to be used in certain types of explosive environments. It derives its name from the French title of the European Union ATEX directive - ATmosphèresEXplosives. Benefits ATEX certification on our motors allows our motors to be used in certain types of explosive environments. When you order an ATEX certified motor, you receive: An ATEX certified motor that has the ATEX marking on the label. An operating instructions manual EC Declaration of Conformity (ATEX Certificate) Applications As mentioned above, it can be any application that operates in explosive environments. Typically, this includes Oil and Gas applications, Mining applications and applications in the rubber industry. How to configure an ATEX certified Motor in the model code? To specify an ATEX certified motor, you will need to select the EX option from the Special features (Hardware) section of the model code for the above motors. A-33

37 Eaton Char-Lynn Spool Valve Hydraulic Motors Spool Valve: J, H, S, T Series B-1 B-2 B-3 B-4 B-5 Spool Valve motors incorporate the proven orbit motor principle to provide high torque at low speeds.

38 Spool Valve Motors Highlights Product Description Char-Lynn spool valve motors distribute pressurized fluid into and out of the Orbit gear set (Gerotor or Geroler) via valve slots integrated into the output shaft. The spool valve motors incorporate both valving and hydrodynamic journal bearings into a common shaft design. The valve section (spool valve) can be optimized for low flow, low speed needs using a low speed spool option to enhance smooth running performance. These motors incorporate the proven orbit motor principle to provide high torque at low speeds. Motor shaft rotation can be instantly reversed by changing direction of input/output flow while generating equal torque in either direction. The displacements available provide a wide variety of speeds and torques from any spool valve motor series. Gerotor Star Motor Shaft/Spool Valve Motor Shaft Drive Port B Port A Port B Bushing Port A Thrust Bearing J-2 Series Motors Geroler Star Spool Valve/Check Valves Motor Shaft Motor Shaft Drive and Valve Drive B-ii

39 Features, Benefits, and Applications B-1 Features Proven Orbit Motor Principle Hydrodynamic Journal Bearings Constant Clearance Geroler Three-Zone Pressure Design Reduced drive runningangle High-pressure seals Modular design Benefits Compact, powerful package Infinite bearing life (at rated loads) High efficiency Increases shaft seal & bearing life Smooth operation, increases drive life Reduces leakage Design flexibility Economically tailored solutions Applications Harvesters Augers Spreaders Machine tools Conveyors Winches Turf care equipment Food processing Aerial Work Platforms Anywhere a compact drive with high output torque is needed B-2 B-3 B-4 B-5 Design Features Spool valve technology is typically used where compact, economical solutions are most needed. Spool valve motors use a spool valve to precisely time and control flow through the orbit gear set (Gerotor or Geroler). Inlet flow is directed into and out of the orbit set via slots in the spool and passages through the motor housing. The result is a very costeffective compact package suited to many application requirements. The three primary components in the motor are the orbit star, drive and output shaft. H, S and T Series incorporate the spool valve and hydrodynamic bearings in the motor shaft. The W series is similar except a ball bearing is used for the front bearing for increased side-load capacity. Due to its compact size and high speed capability, the J Series is unique and utilizes a separate dedicated spool and spool valve drive. All motors utilize Eaton s constant-clearance Geroler technology except the H Series, which continues to use the time-proven H motor gerotor set. These motors all use a three-zone pressure design consisting of three unique pressure areas: 1) inlet, 2) return, 3) case. This provides the capability to limit motor case pressure and allows the use of several case pressure options for extended shaft seal and thrust bearing life. Below is a quick-guide to help select the proper motor for your application: MOTOR QUICK-GUIDE (BASED ON MAXIMUM CONTINUOUS RATINGS) Series Output Torque Pressure Flow Side Load Nm [lb-in] bar [psi] lpm [gpm] kg [lbs] J Series [550] [2030] [5.5] [430] H Series [3607] [1800] [15] [1400] S Series [3800] [2000] [15] [1400] T Series [4000] [2250] [15] [1400] W Series [3625] [2400] [18] [1900] * The above are provided as guidelines only. Actual ratings vary depending on final motor configuration B-iii

40 Table of Contents Highlights Features, Benefits, and Applications J Series (129-) Highlights Specifications Performance Data Dimensions Product Numbers Shaft Side Load Capacity Case Pressure and Case Drain Model Code H Series (101-) Highlights Specifications Performance Data Dimensions Product Numbers Model Code S Series (103-) B-ii B-iii B-1-1 B-1-2 B-1-3 B-1-5 B-1-9 B-1-10 B-1-11 B-1-12 B-2-1 B-2-2 B-2-3 B-2-9 B-2-10 B-2-11 T Series (158-) Highlights Specifications Performance Data Dimensions Product Numbers Model Code T Series with Parking Brake (185-) Highlights Application Information Specifications Dimensions Brake Release and Motor Case Pressure Product Numbers Model Code H, S and T Series (101-, 103-, 158-, 185-) Side Load Capacity Dimensions Mounting Options B-4-1 B-4-2 B-4-3 B-4-8 B-4-9 B-4-10 B-4-11 B-4-12 B-4-13 B-4-14 B-4-15 B-4-16 B-4-17 B-4-18 B-4-19 B-4-21 Highlights Specifications Performance Data Dimensions Product Numbers S Series with Low Speed Valving Model Code B-3-1 B-3-2 B-3-3 B-3-8 B-3-9 B-3-10 B-3-11 W Series (162-) Highlights Specifications Performance Data Dimensions Dimensions Shafts Shaft Side Load Capacity Model Code B-5-1 B-5-2 B-5-3 B-5-5 B-5-6 B-5-7 B-5-8 W Series with Parking Brake (162-) Dimensions Product Numbers Model Code B-5-9 B-5-10 B-5-11 B-iv

41 J Series (129-) Highlights Features: Constant clearance Geroler set Integrated check valves Bushing Port B Port A Self-lubricating shaft bushing High-strength rigid components Increased valve seal lands B-1 Thrust Bearing High pressure seals Variety of displacements, shafts, mounts and special options J-2 Series Motors Motor Shaft Description Motor Shaft Drive and Valve Drive Geroler Star Spool Valve/Check Valves Char-Lynn J Series motors provide a lot of power from a very small package. Up to 5 kw [6 1/2 HP] of power. These motors are 61 mm [2.4 in] in diameter and 104 to 130 mm [4.1 to 5.1 in] in length. The J Series motor shaft and seal allows high case pressure up to 76 bar [1100 PSI] return line pressure without case drain line. When a case drain line is used a 220 bar [3190 PSI] peak pressure is allowed in the return line. Specifications Geroler Element Flow l/min [GPM] Speed Pressure bar [PSI] Torque Nm [lb-in] 5 Displacements 21 [5.5] *** 25 [6.5] ** Up to 1992 RPM Cont. Up to 2458 RPM Inter. 140 [2030] Cont.*** 165 [2400] Inter.** 62 [549] Cont.*** 84 [743] Inter.** *** (Cont.) rating, motor may be run continuously at these ratings. ** (Inter.) operation, 10% of every minute. Benefits: High efficiency Extended leak-free performance Powerful compact package Design flexibility Applications: Agricultural augers, harvesters, seeders Car wash tire spray wands and brushes Marine bow thrusters Food processing Railroad maintenance equipment Machine tools Conveyors Snow blower chute rotator Industrial sweepers and floor polishers Saw mill works Turf equipment reel drives Paint stripper Many more Plastic Injection Metal Forming Food Processing Ship-Boat Building B-1-1

42 J Series (129-) Specifications Bearing Housing Thrust Washer Thrust Bearing Bushing O-ring Seals (3) Check Valves Valve Housing Cap Screws (5) Output Shaft Valve Spool Exclusion Seal Pressure Seal Shaft Spacer Drive Spacer Plate Geroler Spool Drive Optional Case Drain (Shown with Shipping Plug) SPECIFICATION DATA J MOTORS Displ. cm3/r [in3/r] 8,2 [.50] 12,9 [.79] 19,8 [1.21] 31,6 [1.93] 50,0 [3.00] Speed Flow Flow l/min [GPM] 17 [4.5] 21 [5.5] 21 [5.5] 21 [5.5] 21 [5.5] 21 [5.5] 25 [6.5] 25 [6.5] 25 [6.5] 25 [6.5] Torque Nm [lb-in] 16 [141] 25 [225] 38 [333] 50 [446] 62 [549] 19 [164] 30 [263] 46 [405] 62 [546] 84 [743] Peak 22 [193] 36 [321] 48 [425] 83 [733] 86 [765] Pressure 140 [2030] 140 [2030] 140 [2030] 121 [1750] [1400] bar [ PSI] 165 [2400] 165 [2400] 165 [2400] 150 [2175] 140 [2030] Peak 220 [3190] 220 [3190] 220 [3190] 190 [2756] 150 [2175] Weight kg [lbs] 2 [4.4] 2,1 [4.6] 2,2 [4.8] 2,3 [5.0] 2,4 [5.4] * Maximum pressure at motor inlet port is 220 Bar [3190 PSI] without regard to bar [ PSI] and/ or back pressure ratings or combination thereof. Note: To assure best motor life, run motor for approximately one hour at 30% of rated pressure before application to full load. Be sure motor is filled with fluid prior to any load applications. Pressure: The true bar [ PSI] difference between inlet port and outlet port. See individual shafts for maximum torque recommendation. Splined shafts are recommended for those applications subject to frequent reversals. Rating: Motor may be run continuously at these ratings Operation: 10% of every minute Peak Operation: 1% of every minute Recommended Fluids: Premium quality, anti-wear type hydraulic oil with a viscosity of not less than 70 SUS at operating temperature. Recommended System Operating Temp.: -34 C to 82 C [-30 F to 180 F] Recommended Filtration: per ISO Cleanliness Code 4406, level 20/18/13 B-1-2

43 J Series (129-) Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from motor to motor in production. Flow LPM [GPM] [1] 3,8 [2] 7,6 [3] 11,4 [4.25] 16,0 [4.5] 17,0 [200] 14 [11] [9] 1 8 [6] [400] 28 [25] [24] [20] [16] [16] [500] 34 [33] [31] [28] [23] [23] 3 19 [600] 41 [40] [38] [35] [30] [29] ,2 cm 3 /r [.50 in 3 /r] D Pressure Bar [PSI] [700] 48 [47] [46] [44] [36] [36] [800] 55 [55] [53] [51] [44] [43] [1000] 69 [69] [68] [65] [60] [59] [1400] [96] [] [94] [90] [89] [1500] 103 [102] [105] [102] [] [96] [2000] 138 [2030] 140 [130] [139] [137] [133] [131] [132] [141] [139] [135] [134] [2400] 165 [146] [163] [164] [160] [160] B-1 [5.5] 20,8 [12] [18] [26] [33] [40] [54] [83] [92] [124] [129] [154] [200] 14 [400] 28 [500] 34 [600] 41 12,9 cm 3 /r [0.79 in 3 /r] D Pressure Bar [PSI] [700] 48 [800] 55 [1000] 69 [1400] [1450] 100 [1500] 103 [2000] ] 140 [2400] 165 Flow LPM [GPM] [1] 3,8 [2] 7,6 [3] 11,4 [4] 15,1 [5.5] 20,8 [19] 2 [43] 5 [54] 6 [65] 7 [76] 9 [88] 10 [109] 12 [154] 17 [159] 18 [164] 19 [214] 24 [217] 25 [250] [16] 2 [39] 4 [51] 6 [63] 7 [74] 8 [86] 10 [109] 12 [155] 18 [160] 18 [165] 19 [221] 25 [225] 25 [263] [11] [35] [47] [58] [70] [82] [105] [152] [157] [163] [219] [223] [263] [6] [30] [41] [53] [64] [76] [99] [146] [152] [157] [214] [217] [260] [19] [30] [42] [54] [65] [89] [136] [142] [148] [205] [209] [251] [6.5] 24,6 [11] [23] [35] [46] [56] [81] [130] [135] [140] [198] [202] [243] [42] 5 } 1556 Torque [lb-in] Nm Speed RPM B-1-3

44 J Series (129-) Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from motor to motor in production. Flow LPM [GPM] [1] 3,8 [2] 7,6 [3] 11,4 [4] 15,1 [5.5] 20,8 [200] 14 [400] 28 [500] 34 [600] cm 3 /r [1.21 in 3 /r] D Pressure Bar [PSI] [700] 48 [800] 55 [1000] 69 [1400] [1450] 100 [1500] 103 [2000] 138 [2030] 140 [31] [49] [67] [84] [101] [137] [202] [211] [218] [295] [299] [2400] 165 [32] 4 [67] 8 [85] 10 [102] 12 [119] 13 [136] 15 [170] 19 [236] 27 [244] 28 [253] 29 [321] 36 [325] 37 [374] [30] 3 [65] 7 [83] 9 [101] 11 [119] 13 [136] 15 [172] 19 [223] 25 [248] 28 [257] 29 [328] 37 [333] 38 [388] [21] [57] [75] [93] [111] [128] [163] [231] [240] [248] [325] [330] [405] [12] [47] [65] [83] [101] [119] [154] [221] [230] [239] [316] [320] [382] [365] [6.5] 24,6 [21] [38] [56] [74] [91] [126] [189] [196] [206] [278] [283] [347] Flow LPM [GPM] [1] 3,8 [2] 7,6 [3] 11,4 [4] 15,1 [5.5] 20,8 [200] 14 [400] 28 [500] 34 [600] 41 [55] [83] [111] [139] cm 3 /r [1.93 in 3 /r] D Pressure Bar [PSI] [700] 48 [800] 55 [1000] 69 [1400] [1450] 100 [320] [1500] 103 [1750] 121 [2175] 150 [51] 6 [106] 12 [133] 15 [160] 18 [187] 21 [213] 24 [265] 30 [362] 41 [372] 42 [383] 43 [439] [46] 5 [103] 12 [132] 15 [159] 18 [187] 21 [214] 24 [269] 30 [362] 41 [374] 42 [387] 44 [446] 50 [546] [36] [94] [122] [149] [177] [205] [259] [351] [364] [377] [440] [542] [24] [79] [107] [135] [162] [190] [246] [337] [349] [362] [425] [528] [167] [221] [307] [334] [400] [505] [6.5] 24,6 [35] [64] [93] [121] [150] [204] [279] [294] [308] [378] [485] Flow LPM [GPM] [1] 3,8 [2] 7,6 [3] 11,4 [4] 15,1 [5.5] 20,8 [200] 14 [400] 28 [500] 34 [600] 41 [81] [127] [170] [214] cm 3 /r [3.00 in 3 /r] D Pressure Bar [PSI] [700] 48 [800] 55 [1000] 69 [1100] 76 [1200] 83 [422] [1300] 90 [1400] [2030] 140 [82] 9 [167] 19 [211] [70] 8 [156] 18 [201] 23 [243] 28 [286] 32 [327] [53] [140] [184] [227] [271] [311] [396] [441] [484] [521] [549] [30] [120] [162] [204] [250] [292] [374] [419] [460] [501] [541] [743] [254] [339] [379] [463] [506] [702] [6.5] 24,6 [47] [90] [133] [176] [219] [307] [345] [385] [429] [467] [685] [81] } Torque [lb-in] Nm Speed RPM B-1-4

45 J Series (129-) Dimensions Standard Rotation Viewed from Shaft End Port A Pressurized CW Port B Pressurized CCW 9/16 Inch End Port B-1 9/16-18 UNF - 2B O-Ring Ports, M14 x 1,5-6H O-Ring Ports Metric Motor or G 1/4 (BSP) Ports (2 Ports each) 5,6/4,6 [.22/.18] 1/4-28 UNF - 2B or M6 x 1-6H 12,7 [.50] Min. Deep (5) 19,8 [.78] A Port 4,6 [.18] B Port X 72 (2) 6,4 [.25] A T B 60,2 [2.37] Dia. Optional External Case Drain Port (to Tank) 3/8-24 UNF - 2B O-ring, M10 x 1-6H O-ring Metric Motor or G 1/8 (BSP) 31,52/ 31,42 [1.241/ 1.237] Dia. Pilot END PORT DIMENSIONS 45,08/44,83 [1.775/1.765] Dia. Bolt Circle Displacement X cm 3 /r [in 3 /r] mm [inch] 8,2 [.50] 103,9 [4.09] 12,9 [.79] 106,9 [4.21] 19,8 [1.21] 112,5 [4.38] 31,6 [1.93] 118,9 [4.68] 50,0 [3.00] 130,3 [5.13] 45 (2) 3/8 Inch End Port 17,3 [.68] A Port 34,29 [1.350] B Port 4,6 [.18] X 5,6/4,6 [.22/.18] 1/4-28 UNF - 2B or M6 x 1-6H 12,7 [.50] Min. Deep (5) 72 (2) 18,64 [.734] 33,5/31,0 [1.32/1.22] 60,6 [2.38] Dia. Optional External Case Drain Port (to Tank) G 1/8 (BSP) 31,52/ 31,42 [1.241/ 1.237] Dia. Pilot 45,08/44,83 [1.775/1.765] Dia. Bolt Circle 45 (2) END PORT DIMENSIONS Displacement X cm 3 /r [in 3 /r] mm [inch] 8,2 [.50] 103,9 [4.09] 12,9 [.79] 106,9 [4.21] 19,8 [1.21] 112,5 [4.38] 31,6 [1.93] 118,9 [4.68] 50,0 [3.00] 130,0 [5.12] 160,5 [6.32] 132,3 [5.21] B-1-5

46 J Series (129-) Dimensions Ports 9/16-18 UNF - 2B O-Ring Ports, M14 x 1,5-6H O-Ring Ports Metric Motor, G 3/8 or G 1/4 (BSP) Ports (2) Standard Rotation Viewed from Shaft End Port A Pressurized CW Port B Pressurized CCW Side Port A Port Y 34,39/34,19 [1.354/1.346] 17,8/16,8 [.70/.66] Port Face (Side Port Motors) Port Face (See Detail) 64,3 [2.53] A B B Port X Y 5,6/4,6 [.22/.18] Shaft Dim. See Page 10 and 11 1/4-28 UNF - 2B or M6 x 1-6H 12,7 [.50] Min. Deep (5) 72 (2) T 60,5 [2.38] Dia. 7,1/6,6 [.28/.26] Optional External Case Drain Port (to Tank ) 3/8-24 UNF - 2B O-ring, G 1/8 (BSP) or M10 x 1-6H O-ring Metric Motor 31,52/ 31,42 [1.241/ 1.237] Dia. Pilot 45,08/44,83 [1.775/1,765] Dia. Bolt Circle 45 (2) SIDE PORT MOTORS Displacement X Y cm 3 /r [in 3 /r] mm [inch] mm [inch] 8,2 [.50] 103,9 [4.09] 89,4/ 87,4 [3.52/3.44] 12,9 [.79] 106,9 [4.21] 92,5/ 90,4 [3.64/3.56] 19,8 [1.21] 112,5 [4.38] 96,8/ 94,7 [3.81/3.73] 31,6 [1.93] 118,9 [4.68] 104,4/102,4 [4.11/4.03] 50,0 [3.00] 130,0 [5.12] 115,7/113,9 [4.56/4.48] B-1-6

47 J Series (129-) Dimensions Shafts B-1 5/8 Inch Straight Keyed 11/16 Inch Straight Keyed 4,78 [.188] Str. Key Std. 17,996/17,717 [.7085/.65] 4,763/4,686 [.1875/.1845] 4,78 [.188] Str. Key Std. 17,475/17,450 [.6880/.6870] Dia. Shaft 4,763/4,686 [.1875/.1845] Torqu e Duty 39 Nm [350 lb-in] 15,88/15,85 [.625/.624] Dia. Shaft 26,2 [1.03] Coupling Length 36,1/34,0 [1.42/1.34] C Bore 4 mm Deep 1/4-28 UNF - 2B or M6 x 1-6H 13,0 [.51] Min. Deep Torqu e Duty 52 Nm [465 lb-in] 19,622/19,342 [.7725/.7615] 26,2 [1.03] Coupling Length 36,1/34,0 [1.42/1.34] C Bore 4 mm Deep 1/4-28 UNF - 2B 13,0 [.51] Min. Deep 5/8 Inch Straight Keyed w/ Crosshole 4,82/4,75 [.190/.187] Dia. Thru 10,2/9,7 [.40/.38] 3/4 Inch Tapered (Tapered Shaft End Per SAE J744 Except as Specified 1.5 : 12 Ratio) 4,76 x 15,75 [.188 x.620] Woodruff Ke y 3,20 [.126] Dia. Thru 4,788/4,762 [.1885/.1875] Torqu e Duty 39 Nm [350 lb-in] 15,88/15,85 [.625/.624] Dia. Shaft 26,2 [1.03] Coupling Length 36,1/34,0 [1.42/1.34] 8,9/7,1 [.35/.28] Torqu e Duty 68 Nm [600 lb-in] Coupling Width 24,6 [.] 19,0 [.75] Dia. 2,52/2,26 [.099/.089] 1/2-20 UNF - 2A Slotted Hex. Nut 11,2 [.44] Thick 18,87 [.743] Across Flats Recommended Torque : 6,2 Nm [55 lb-in] Dry 4,5 Nm [40 lb-in] Lub. 50,8/49,3 [2.00/1.94] B-1-7

48 J Series (129-) Dimensions Shafts and Flange Kit 16 mm Straight Keyed 18 mm Straight Keyed 5x5x18 Straight Key 18,000/17,959 [.7087/.7070] 5,00/4, [.1969/.1957] 6x6x18 Straight Key 18,001/17,5 [.7087/.7076] Dia. Shaft 6,00/5, [.236/.235] Torqu e Duty 39 Nm [350 lb-in] 16,000/15,4 [.6299/.6289] Dia. Shaft 26,2 [1.03] Coupling Length 36,1/34,0 [1.42/1.34] C Bore 4 mm Deep M6 x 1-6H 13,0 [.51] Min. Deep Torqu e Duty 58 Nm [510 lb-in] 20,501/20,369 [.8071/.8019] 26,2 [1.03] Coupling Length 36,1/34,0 [1.42/1.34] C Bore 4 mm Deep M6 x 1-6H 13,0 [.51] Min. Deep Involute 9T Splined Metric 2 Bolt Flange Kits (2) Involute Splined Shaft External B17x14 DIN ,51/16,48 [.650/.649] Dia. Shaft 63,04/62,94 [2.482/2.478] Dia. 72,9 [2.87] Torqu e Duty 44 Nm [390 lb-in] C Bore 4 mm Deep M6 x 1-6H 13,0 [.51] Min. Deep 14,0 [.55] Coupling Length 36,1/34,0 [1.42/1.34] 5,61/5,36 [.221/.211] 2,24/1,83 [.088/.072] 5,61/5,36 [.221/.211] See Dim.(s) in Note Below 80,26/79,76 [3.160/3.140] Note:,3/96,8 [3.83/3.81] Kit for 3/8 Dia. Mounting Bolts (10,49/10,24 [.413/.403] Dia. Thru) 1/4-28 UNF screws for attaching flange to motor (5) Kit for M8 Dia. Mounting Bolts (9,12/8,86 [.359/.349] Dia. Thru) M6 x 1-6H screws for attaching flange to motor (5) B-1-8

49 J Series (129-) Product Numbers Use digit prefix 129- plus four digit number from charts for complete product number Example Orders will not be accepted without three digit prefix. B-1 End Port MOUNTING SHAFT PORT SIZE DISPL. cm 3 /r [in 3 /r] / PRODUCT NUMBER 1/4-28 UNF 2B M6 x 1-6H 8,2 12,9 19,8 31,6 50,0 [.50] [.79] [1.21] [1.93] [3.00] 5/8 inch Straight /16 inch Straight 9/16-18 UNF Splined Metric 2B O-Ring (2) /4 inch Tapered mm Straight M14 x 1,5-18 mm Straight H O-Ring (2) Splined Metric mm Straight mm Straight G 1/4 (BSP) (2) Splined Metric mm Straight mm Straight G 3/8 (BSP) (2)* Splined Metric *Note: The Same Casting used for Side Ports is Required for G 3/8 (BSP) End Ports Side Port MOUNTING SHAFT PORT SIZE DISPL. cm 3 /r [in 3 /r] / PRODUCT NUMBER 1/4-28 UNF 2B M6 x 1-6H 8,2 12,9 19,8 31,6 50,0 [.50] [.79] [1.21] [1.93] [3.00] 5/8 inch Straight /16 inch Straight 9/16-18 UNF Splined Metric 2B O-Ring (2) /4 inch Tapered mm Straight M14 x 1,5-18 mm Straight H O-Ring (2) Splined Metric mm Straight mm Straight G 1/4 (BSP) (2) Splined Metric mm Straight mm Straight G 3/8 (BSP) (2) Splined Metric Two Bolt Mounting Flange Kit (for 3/8 inch Mounting Bolts) Kit Number (includes 5 screws 1/4-28 UNF-2B) Two Bolt Mounting Flange Kit (for M8 Mounting Bolts ) Kit Number (includes 5 screws M6 x 1-6H) B-1-9

50 J Series (129-) Shaft Side Load Capacity The hydrodynamic bearing has infinite life when shaft load ratings are not exceeded. Hence, the shaft side load capacity is more than adequate to handle most externally applied loads (such as belts, chains, etc.), providing the motor to shaft size is applied within its torque rating. Allowable side load chart, shaft load location drawing (right) and load curves (below) are based on the side or radial loads being applied to shaft at locations A, B, and C, to determine the shaft side load capacity at locations other than those shown use the formula (shown below). For more information about shaft side loads on Char-Lynn motors contact your Eaton representative. ALLOWABLE SIDE LOAD KG [LB] RPM A B C [ 64] 24 [ 53] 20 [ 43] [ 98] 37 [ 82] 30 [ 66] [118] 44 [ 98] 36 [ 79] [147] 55 [122] 45 [ 99] [196] 74 [163] 60 [132] [245] 93 [204] 75 [165] [294] 111 [245] 90 [198] [368] 139 [306] 112 [248] [432] 163 [360] 132 [291] 196 [432] 163 [360] 132 [291] Shaft Side Load kg [lb] [400] [300] [200] [100] A B C Sideload P kg = Sideload P [lb] = 1500 N 1500 N Where N = Shaft Speed (RPM) 2300 ( L + 42 ) 200 ( L + [1.66] ) L = Distance from Mounting Surface C P B L A 34,8 [1.37] 20,1 [.79] 9,7 [.38] Speed (RPM) Mounting Surface B-1-10

51 J Series (129-) Case Pressure and Case Drain B-1 The J Series now offers check valves in the motor as a standard feature. This addition reduces the case pressure in the motor to the return pressure of the system when the case drain is not used. For return pressures higher than the rated pressures (see chart) the external case drain can be connected. If the case drain line is needed, connect drain line to assure that the motor will always remain full of fluid. Case Drain Advantage In addition to providing lower case pressures for motors connected in series, there are advantages for adding an external case drain line to motors with normal case pressures as well. These advantages are: Contamination Control flushing the motor case. Motor Cooler exiting oil draws motor heat away. Extend Motor Seal Life maintain low case pressure with a preset restriction installed in the case drain line Example: A 14 Bar case pressure will cause a load of 40 kg, so the allowable thrust load will be 82 kg plus 40 = 120 kg kg pushing inward on shaft. Tension load is 82 kg under all case pressure conditions. Example: A 200 PSI case pressure will cause a load of 88 lbs, so the allowable thrust load will be 180 lbs plus 88 = 268 lbs pushing inward on shaft. Tension load is 180 lb under all case pressure conditions Note: J Series motors can be connected in parallel or in series. Case pressure will add to the allowable compressive thrust load. Case pressure will push outward on the shaft at 20 kg/7 Bar [44 lb/100 PSI]. P 1 Pc P 2 Thrust Load Axial Loads 82 kg [180 lb] * Case Pressure Bar [PSI] [1100] 50 [1500] [1000] Case Drain Required Case Drain Optional [500] Case Drain Optional Speed RPM Case Pressure Seal Limitation B-1-11

52 J Series (129-) Model Code The following 16-digit coding system has been developed to identify all of the configuration options for the J motor. Use this model code to specify a motor with the desired features. All 16-digits of the code must be present when ordering. You may want to photocopy the matrix below to ensure that each number is entered in the correct box. M 0 J * * * * * * * 0 0 * * 0 B Product M Motor 2, 3 Series 0J J Series 4, 5 Displacement cm3/r [in3/r] 05 8,2 [.50] 08 12,9 [.79] 12 19,8 [1.21] 19 31,6 [1.93] 30 50,0 [3.00] 6 Mounting Type A 5 Bolt: Dia. 31,47 [1.239] x 5,1 [.20] Pilot 1/4-28 UNF 2B Mounting Holes on 45 [1.77] Dia. Bolt Circle B 5 Bolt: Dia. 31,47 [1.239] x 5,1 [.20] Pilot M6 x 1-6H Mounting Holes on 45 [1.77] Dia. Bolt Circle C 2 Bolt: Dia. 62,99 [2.480] x 2,0 [.08] Pilot 10,36[.408] Mounting Holes on 80,0 [3.150] Dia. Bolt Circle D 2 Bolt: Dia. 62,99 [2.480] x 2,0 [.08] Pilot 9,0 [.354] Mounting Holes on 80,0 [3.150] Dia. Bolt Circle 7, 8 Output Shaft 01 5/8 inch Dia. Straight with 4,72 [.186] Square Key and 1/4-28 UNF - 2B Threaded Hole mm Dia. Straight with 5,00 [.1] Square Key with M6 x 1-6H Threaded Hole 04 11/16 inch Dia. Straight with 4,72 [.186] Square Key and 1/4-28 UNF - 2B Threaded Hole mm Dia. Straight with 5,92 [.233] Square Key with M6 x 1-6H Threaded Hole 06 Involute Splined 9T Metric 16,50 [.650] Dia. (B17 x 14 DIN 5482) M6 x 1-6H Threaded Hole 07 5/8 inch Dia. Straight with 4,75 [.187] Dia. Crosshole 08 3/4 inch Tapered with Woodruff Key and Nut 09 5/8 inch Dia. Straight with 4,72 [.186] Sq. Key with 1/4-28 UNF -2B Threaded Hole (Plated for Corrosion Protection) mm Dia. Straight with 5,00 [.1] Sq. Key with M6 x 1-6H Threaded Hole (Plated for Corrosion Protection) 9 Ports A 9/16-18 UNF - 2B O-Ring End Ported B G 1/4 (BSP) End Ported C M14 x 1,5-6H O-Ring Port, End Ported D 9/16-18 UNF - 2B O-Ring Side Ported E G 3/8 (BSP) Side Ported F G 1/4 (BSP) Side Ported H G 3/8 (BSP) End Ported 10 Case Flow Options 0 No Case Drain 1 3/8-24 UNF - 2B O-Ring 2 G 1/8 (BSP) 3 M10 x 1-6H O-Ring 11, 12 Special Features (Hardware) 00 None 13 Special Features (Assembly) 0 None 1 Reverse Rotation 14 Paint/Special Packaging 0 No Paint, Individual Box A Low Gloss Black Primer, Individual Box B No Paint, Bulk Box Option 15 Eaton Assigned Code when Applicable 0 Assigned Code 16 Eaton Assigned Design Code B Assigned Design Code B-1-12

53 H Series (101-) Highlights Motor Shaft Drive Motor Shaft/Spool Valve Port B Gerotor Star Features: Time-tested Char-Lynn drive set Three moving components (gerotor-star, drive, and shaft) Optimized drive running angle Port A Three-zone pressure design (inlet, return and case) B-2 Variety of displacements, shafts and mounts Special options to meet customer needs Description Designed for medium duty applications, these motors use industry-proven spool valve technology combined with stateof-the-art gerotors. In addition, a wide variety of mounting flanges, shafts, Ports and valving options provide design flexibility. Direction of shaft rotation and shaft speed can be controlled easily and smoothly throughout the speed range of the motor, and equipment can be driven direct, eliminating costly mechanical components. Specifications Gerotor Element Flow l/min [GPM] Speed Pressure bar [PSI] Torque Nm [lb-in] 13 Displacements 57 [15] *** 76 [20] ** Up to 1100 RPM 125 [1800] Cont.*** 165 [2400] Inter.** 407 [3604] Cont.*** 520 [4600] Inter.** *** (Cont.) rating, motor may be run continuously at these ratings. ** (Inter.) operation, 10% of every minute. Benefits: High efficiency Powerful compact package Design flexibility Extended leak-free performance Applications: Agricultural augers, harvesters, seeders Car wash brushes Food processing Railroad maintenance equipment Machine tools Conveyors Industrial sweepers and floor polishers Saw mill works Turf equipment Concrete and asphalt equipment Skid steer attachments Many more Conveyer Combine Sweeper Salt and Sand Spreader B-2-1

54 H Series (101-) Specifications Static Seal Thrust Bearing Race Backup Washer Thrust Needle Bearing Housing Drive Spacer Plate Gerotor Output Shaft Exclusion Seal Pressure Seal Flange Cap Screws Static Seals End Cap View of Gerotor Section SPECIFICATION DATA H MOTORS Displ. cm3/r [in3/r] [2.2] [2.8] [3.6] [4.5] [5.9] [7.3] [8.9] [9.7] [11.3] [14.1] [17.9] [22.6] [45.1] Speed (RPM) Flow Flow LPM 38 [10] 45 [12] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] [GPM] 38 [10] 53 [14] 64 [17] 68 [18] 68 [18] 76 [20] 76 [20] 76 [20] 76 [20] 76 [20] 76 [20] 76 [20] 76 [20] Torque Nm [lb-in] [4] [650] [802] [1044] [1368] [1699] [1954] [2059] [2343] [2669] [3110] [3604] [3440] [668] [876] [1076] [1401] [1829] [2278] [2653] [2824] [3151] [3671] [4121] [4283] [4600] Cont. Pressure Starting [410] [520] [670] [840] [1100] [1360] [1560] [1650] [1870] [2110] [2500] [2920] [2800] Int. Pressure ] Nm [lb-in] [560] [720] [920] [1150] [1510] [1860] [2180] [2320 [2590] [3000] [3430] [3610] [3840] Pressure Bar [1800] [1800] [1800] [1800] [1800] [1800] [1700] [1650] [1600] [1450] [1350] [1250] [600] [ PSI] [2400] [2400] [2400] [2400] [2400] [2400] [2300] [2250] [2150] [2000] [1800] [1500] [800] End Ported Units Only Bar Cont. Pressure [ PSI] [1200] [1200] [1100] [1100] [1100] [1000] [1000] [1000] [900] [800] [700] [825] [396] [1700] [1700] [1600] [1600] [1600] [1500] [1500] [1500] [1400] [1300] [1200] [990] [528] Weight kg [lb] 5,1 5,1 5,2 5,2 5,4 5,5 5,6 5,7 5,8 6,0 6,3 6,7 8,4 [11.2] [11.2] [11.5] [11.5] [11.8] [12.1] [12.4] [12.5] [12.8] [13.3] [14.0] [14.7] [18,6] A simultaneous maximum torque and maximum speed NOT recommended. Note: To assure best motor life, run motor for approximately one hour at 30% of rated pressure before application to full load. Be sure motor is filled with fluid prior to any load applications. Maximum Inlet Pressure: 172 Bar [2500 PSI] without regard to Bar [ PSI] and/ or back pressure ratings or combination thereof. 6B splined or Tapered shafts are recommended whenever operation above 282 NM [2500 lb-in] of torque, especially for those applications subject to frequent reversals. Pressure: The true bar [ PSI] difference between inlet port and outlet port Rating: Motor may be run continuously at these ratings Operation: 10% of every minute Recommended Fluids: Recommended Fluids Premium quality, anti-wear type hydraulic oil. Minimum oil viscosity (at operating temperature) should be the highest of the following: 100 SUS or 300 x Bar = SUS RPM 20 x PSI = SUS RPM Note: pressure is derated for end ported units. Recommended System Operating Temp.: -34 C to 82 C [-30 F to 180 F] B-2-2 Recommended Filtration: per ISO Cleanliness Code 4406, level 20/18/13

55 H Series (101-) Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed, however for best motor life select a motor to run with a torque and speed range printed in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [200] 14 [49] [47] [44] [40] [36] [400] 28 [103] [106] [102] [] [90] [600] 41 [162] [160] [158] [153] [148] cm 3 /r [2.2 in 3 /r] Pressure Bar [PSI] [800] 55 [189] [191] [188] [184] [180] [1000] 69 [270] [274] [272] [270] [265] [1200] 83 [325] [327] [328] [326] [322] [1400] [379] [384] [383] [383] [380] [1600] 110 [432] [439] [440] [440] [438] [1800] 124 [489] [495] [496] [4] [495] [2400] 165 [650] [654] [661] [668] [664] B-2 [90] Torque [lb-in ] 10 } Nm 1021 Speed RPM [200] 14 [400] 28 [600] cm 3 /r [2.8 in 3 /r] Pressure Bar [PSI] [800] 55 [1000] 69 [1200] 83 [1400] [1600] 110 [1800] 124 [2400] 165 Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [64] [61] [58] [52] [47] [36] [136] [139] [134] [128] [118] [109] [212] [209] [207] [200] [194] [188] [284] [286] [282] [276] [269] [260] [355] [359] [356] [354] [347] [340] [426] [429] [430] [428] [423] [417] [4] [503] [502] [502] [498] [492] [567] [576] [577] [577] [575] [567] [641] [649] [650] [651] [649] [643] [852] [857] 253 [867] [876] [871] [864] [14] 53,0 [25] [98] [175] [249] [327] [404] [484] [559] [634] B-2-3

56 H Series (101-) Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed, however for best motor life select a motor to run with a torque and speed range printed in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [200] 14 [79] [76] [73] [64] [57] [45] [33] [29] [400] 28 [169] [168] [161] [151] [141] [131] [118] [111] [600] 41 [260] [257] [252] [243] [234] [227] [213] [205] cm 3 /r [3.6 in 3 /r] Pressure Bar [PSI] [800] 55 [305] [307] [303] [294] [283] [274] [266] [260] [1000] 69 [437] [441] [439] [428] [419] [409] [396] [389] [1200] 83 [526] [529] [529] [519] [512] [505] [492] [486] [1400] [616] [620] [618] [609] [602] [593] [583] [576] [1600] 110 [704] [710] [709] [701] [693] [684] [676] [670] [1800] 124 [796] [800] [802] [794] [786] [778] [770] [765] [2400] 165 [1055] [1065] [1069] [1076] [1071] [1058] [1055] [1055] [20] 75,7 [17] [98] [192] [252] [377] [475] [567] [660] [757] [111] Torque [lb-in ] 13 } Nm 953 Speed RPM [200] 14 [400] 28 [600] cm 3 /r [4.5 in 3 /r] Pressure Bar [PSI] [800] 55 [1000] 69 [1200] 83 [1400] [1600] 110 [1800] 124 [2400] 165 Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [103] [99] [94] [86] [74] [58] [43] [36] [220] [219] [210] [196] [183] [171] [154] [145] [339] [335] [328] [319] [310] [295] [277] [268] [454] [457] 52 1 [451] [438] [422] [408] [396] [387] [569] [574] [571] [558] [545] [533] [515] [506] [685] [689] [689] [676] [667] [657] [640] [632] [801] [808] [805] [793] [784] [773] [760] [750] [916] [925] [924] [913] [903] [891] [880] [873] [1036] [1042] [1044] [1033] [1024] [1013] [1002] [996] [1373] [1386] [1392] [1401] [1394] [1377] [1374] [1373] [20] 75,7 [14] [121] [233] [351] [482] [609] [725] [856] 877 [981] B-2-4

57 H Series (101-) Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed, however for best motor life select a motor to run with a torque and speed range printed in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [20] 75,7 [200] 14 [134] [131] [126] [110] [96] [77] [60] [52] [25] [400] 28 [292] [281] [269] [246] [231] [218] [1] [189] [157] [600] 41 [442] [436] [425] [408] [392] [378] [358] [346] [311] 35 6 cm 3 /r [5.9 in 3 /r] Pressure Bar [PSI] [800] 55 [593] [596] [588] [566] [539] [522] [513] [495] [455] [1000] 69 [746] [750] [747] [718] [699] [681] [662] [651] [625] [1200] 83 [899] [903] [900] [873] [859] 380 [844] [828] [819] [790] [1400] [1054] [1059] [1054] [1023] [1005] [990] [3] [963] [941] [1600] 110 [1209] [1212] [1206] [1177] [1156] [1142] [1131] [1126] [1110] [1800] 124 [1365] [1367] [1368] [1339] [1318] [1301] [1293] [1286] [1272] [2400] 165 [1806] [1828] [1823] [1829] [1821] [1792] [1776] [1778] B-2 [189] Torque [lb-in ] 21 } Nm 583 Speed RPM [200] 14 [400] 28 [600] cm 3 /r [7.3 in 3 /r] Pressure Bar [PSI] [800] 55 [1000] 69 [1200] 83 [1400] [1600] 110 [1800] 124 [2400] 165 Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [162] [160] [155] [139] [121] [102] [78] [67] [357] [348] [338] [319] [303] [288] [263] [253] [544] [539] [530] [515] [4] [480] [458] [446] [736] [736] [729] [710] [686] [664] [652] [632] [927] [930] [923] [901] [883] [862] 370 [841] [828] [1116] [1119] [1116] [1094] [1081] [1060] [1041] [1030] [1305] [1316] [1310] [1283] [1267] [1246] [1228] [1214] [1498] [1506] [1500] [1476] [1460] [1440] [1420] [1411] [1687] [1698] [1699] [1673] [1655] [1640] [1616] [1608] [2231] [2268] [2271] [2278] [2268] [2232] [2213] [2205] [20] 75,7 [20] [202] [384] [581] [778] [1] [1169] [1356] [1559] B-2-5

58 H Series (101-) Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed, however for best motor life select a motor to run with a torque and speed range printed in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [200] 14 [198] [196] [189] [169] [148] [125] [95] [82] 9 85 [400] 28 [435] [424] [412] [389] [369] [351] [321] [308] [600] 41 [664] [657] [646] [628] [605] [586] [558] [544] cm 3 /r [8.9 in 3 /r] Pressure Bar [PSI] [800] 55 [8] [898] [889] [866] [836] [810] [795] [771] [1000] 69 [1130] [1133] [1125] [1098] [1076] [1051] [1026] [1010] [1200] 83 [1361] [1365] 154 [1361] [1333] [1318] [1293] [1290] [1256] [1400] [1591] [1604] [1598] [1564] [1544] [1519] [14] [1480] [1600] 110 [1827] [1836] [1829] [1799] [1780] [1756] [1731] [1720] [1700] 117 [1942] [1954] [1951] [1919] [1899] [1878] [1851] [1840] [2300] 159 [2611] [2648] [2653] [2649] [2789] [2606] [2580] [2569] [20] 75,7 [24] [246] [468] [708] [948] [1184] [1425] [1653] [1780] [200] 14 [400] 28 [600] cm 3 /r [9.7 in 3 /r] Pressure Bar [PSI] [800] 55 [1000] 69 [1200] 83 [1400] [1600] 110 [1650] 134 [2250] 155 Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [209] [210] [205] [186] [164] [144] [109] [92] [465] [460] [454] [440] [422] [404] [374] [359] [715] [710] [704] [693] [671] [652] [623] [612] [3] [1] [965] [951] [930] [900] [883] [861] 350 [1228] [1229] [1216] [1205] [1189] [1163] [1140] [1123] [1478] [1480] [1477] [1461] [1451] [1421] [1396] [1381] [1724] [1745] 1 89 [1738] [1716] [1702] [1674] [1653] [1633] [1981] [1996] [1991] [13] [1965] [1937] [1900] [1886] [2046] [2059] [2055] [2038] [2032] [2004] [1963] [1950] [2764] [2813] [2824] [2808] [2789] [2770] [2727] [2712] [20] 75,7 [26] [268] [510] [772] [1034] [1290] [1553] [1802] [1865] [359] Torque [lb-in] 41 } Nm 352 Speed RPM B-2-6

59 H Series (101-) Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed, however for best motor life select a motor to run with a torque and speed range printed in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [200] 14 [257] [254] [246] [224] [202] [176] [140] [120] [400] 28 [554] [546] [540] [520] [499] [475] [443] [425] cm 3 /r [11.3 in 3 /r] Pressure Bar [PSI] [600] 41 [847] [845] [834] [820] [793] [767] [735] [719] [800] 55 [1150] [1145] [1137] [1117] [1095] [1063] [1035] [1014] [1000] 69 [1447] [1448] [1434] [1414] [1394] [1368] [1340] [1320] [1200] 83 [1739] [1744] 1 77 [1736] [1716] [1699] [1664] [1637] [1618] [1400] [2035] [2049] [2036] [2014] [19] [1969] [1936] [1914] [1600] 110 [2320] [2343] [2337] [2315] [2299] [2268] [2227] [2205] [2150] 148 [3103] [3147] [3151] [3133] [3112] [3088] [3051] [3023] B-2 [20] 75,7 [27] [321] [612] [911] [1211] [1504] [1795] [200] 14 [400] cm 3 /r [14.1 in 3 /r] Pressure Bar [PSI] [600] 41 [800] 55 [1000] 69 [1200] 83 [1400] [1450] 100 [2000] 138 Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [338] [328] [317] 36 [289] [265] [230] [191] [167] [707] [695] [687] 78 [659] [631] [599] [563] [538] [1074] [1076] [1057] 119 [1038] [1004] [968] [927] [904] [1456] [1447] [1434] [1406] [1381] [1345] [1299] [1279] [1827] [1827] [1811] [1777] [1751] [1722] [1686] [1661] [2192] [2201] [2186] [2160] [2131] [2088] [2058] [2030] [2572] [2577] [2555] [2531] [2510] [2480] [2428] [2404] [2657] [2669] [2650] [2625] [2602] [2571] [2519] [2493] [3671] [3668] [3644] [3608] [3571] [3532] [3488] [20] 75,7 [29] [411] [785] [1152] [1520] [1877] [2222] [2318] [538] Torque [lb-in ] 61 } Nm 243 Speed RPM B-2-7

60 H Series (101-) Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed, however for best motor life select a motor to run with a torque and speed range printed in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [200] 14 [427] [419] [402] [367] [332] [289] [241] [211] cm 3 /r [17.9 in 3 /r] Pressure Bar [PSI] [400] 28 [893] [886] [872] [838] [803] [760] [712] [683] [600] 41 [1361] [1362] [1342] [1316] [1276] [1230] [1176] [1149] [800] 55 [1829] [1833] [1819] [1785] [1749] [1706] [1650] [1623] [1000] 69 [2293] [2305] [2291] [2252] [2215] [2177] [2126] [2096] [1200] 83 [2672] [2771] [2757] [2723] [2684] [2634] [2592] [2558] [1350] 93 [27] [3110] [3098] [3070] [3034] [2989] [2935] [2905] [1800] 124 [4107] [4121] [4086] [4061] [4012] [3963] [3914] [20] 75,7 [43] [527] [1001] [1463] [1919] [2375] [2720] [200] cm 3 /r [22.6 in 3 /r] Pressure Bar [PSI] [400] 28 [600] 41 [800] 55 [1000] 69 [1200] 83 [1250] 86 [1500] 103 [200] 14 [400] 28 [800] cm 3 /r [45.1 in 3 /r] Pressure Bar [PSI] Contin- uous [600] 41 Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [537] [532] [508] [463] [414] [363] [303] [266] [1121] [1123] [1100] [1060] [1017] [960] [8] [862] 152 [1715] [1715] [1693] [1661] [1613] [1553] [1484] [1452] [2285] [2308] [2294] [2255] [2203] [2152] [2086] [2050] [2862] [2893] [2884] [2840] [2788] [2737] [2667] [2630] [3467] [3458] [3414] [3363] [3305] [3246] [3206] [3604] [3598] [3557] [3506] [3446] [3386] [3347] [4274] [4283] [4254] [4212] [4152] [4092] [4054] Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [1080] [1070] [1020] [ 945] [ 840] [ 740] [ 630] [ 540] [2250] [2250] [2200] [2135] [2050] [1945] [1820] [1735] [3440] [3440] [3390] [3330] [3250] [3130] [3005] [2905] [4570] [4600] [4590] [4515] [4430] [4320] [4195] [4130] [20] 75,7 [61] [671] [1269] [1847] [2410] [2987] [3119] [20] 75,7 [ 143] [1350] [2565] 290 [3705] [862] 152 } Torque [lb-in] Nm Speed RPM B-2-8

61 H Series (101-) Dimensions (Refer to pages B-4-19 thru B-4-22 for shaft and port dimensions.) Standard Rotation Viewed from Shaft End Port A Pressurized CW Port B Pressurized CCW Note: Mounting surface flatness requirement is,13 mm [.005 inch] Note: End ported motor pressure is derated. Reference page B-2-2 for ratings. 2 Bolt Flange B-2 82,55/82,42 [3.250/3.245] Pilot Dia. 133,9 [5.27] End Port Motor Dim. YY Side Ports Plugged on End Ported Motor Gerotor Width X End Ported Motor End Cap B Port 106,35 [4.187] B Port 13,62/13,46 [.550/.530] Dia. Thru (2) Mounting Holes 98,3 [3.87] Groove Provided for 82,6 [3.25] I.D. x 2,62 [.103] Cross Section O-ring ( Dash No. 152) 15,2 [.60] 2,8 [.11] A Port Side Port Motor Dim. Y Standard Motor End Cap End Cap with Case Drain Port also available. 4 Bolt Flange Mounting Surface 85,8 [3.38] (2) 42,9 [1.69] (2) 84,0 44,45/44,32 [3.31] [1.750/1.745] Pilot Dia. 45 3/8-16 UNC (15,2 [.60] Bolt Thread Engagement ) Mounting Holes (4) Equally Spaced on 82,6 [3.25] Dia. Bolt Circle or M10 x 1,5 (15,2 [.60] Bolt Thread Engagement ) Mounting Holes (4) Equally Spaced on 82,6 [3.25] Dia. Bolt Circle 2 AND 4 BOLT FLANGE Displacement X Y YY cm 3 /r [in 3 /r] mm [inch] mm [inch] mm [inch] 36 [ 2.2] 6,4 [.25] 132,1 [5.20] 138,5 [5.45] 46 [ 2.8] 6,4 [.25] 132,1 [5.20] 138,5 [5.45] 59 [ 3.6] 10,2 [.40] 135,9 [5.35] 142,3 [5.60] 74 [ 4.5] 10,2 [.40] 135,9 [5.35] 142,3 [5.60] [ 5.9] 13,2 [.52] 139,0 [5.47] 145,3 [5.72] 120 [ 7.3] 16,5 [.65] 142,3 [5.60] 148,6 [5.85] 146 [ 8.9] 20,1 [.79] 145,8 [5.74] 152,2 [5.99] 159 [ 9.7] 21,9 [.86] 147,6 [5.81] 154,0 [6.06] 185 [11.3] 25,4 [1.00] 151,2 [5.95] 157,5 [6.20] 231 [14.1] 31,8 [1.25] 157,5 [6.20] 293 [17.9] 40,4 [1.59] 166,2 [6.54] 370 [22.6] 50,8 [2.00] 176,6 [6.95] 739 [45.1] 101,6 [4.00] 227,4 [8.95] B-2-9

62 H Series (101-) Product Numbers Use digit prefix 101- plus four digit number from charts for complete product number Example Orders will not be accepted without three digit prefix. 2 Bolt Flange PORT SHAFT SIZE DISPL. cm 3 /r [in 3 /r] / PRODUCT NUMBER 1 in. Straight w/woodruff key 1 in. SAE 6B Splined 1 in. Straight w/.31 Dia. Crosshole 1 in. Straight w/.40 Dia. Crosshole [ 2.2] [ 2.8] [ 3.6] [ 4.5] [ 5.9] [ 7.3] [ 8.9] [ 9.7] [11.3] [14.1] [17.9] [22.6] [45.0] 7/8-14 O-Ring /2 NPTF Manifold* /8-14 O-Ring /2 NPTF Manifold* /8-14 O-Ring /2 NPTF Manifold* /8-14 O-Ring /2 NPTF Manifold* Bolt Flange PORT SHAFT SIZE DISPL. cm 3 /r [in 3 /r] / PRODUCT NUMBER 1 in. Straight w/ Woodruff key O-Ring 1 in. SAE 6B Splined 1 in. Straight w/.31 Dia. Crosshole 1 in. Straight w/.40 Dia. Crosshole [ 2.2] [ 2.8] [ 3.6] [ 4.5] [ 5.9] [ 7.3] [ 8.9] [ 9.7] [11.3] [14.1] [17.9] [22.6] [45.0] 7/8-14 O-Ring /2 NPTF Manifold* /8-14 O-Ring /2 NPTF Manifold* /8-14 O-Ring /2 NPTF Manifold* /8-14 O-Ring /2 NPTF Manifold* Bolt Flange with Corrosion Protection PORT SHAFT SIZE DISPL. cm 3 /r [in 3 /r] / PRODUCT NUMBER 1 in. Straight w/ Woodruff Key [ 2.2] [ 2.8] [ 3.6] [ 4.5] [ 5.9] [ 7.3] [ 8.9] [ 9.7] [11.3] [14.1] [17.9] [22.6] [45.0] 1/2 NPTF Manifold* * Manifold product numbers shown are for motors with four 5/16-18 port face mounting threads. Manifold, manifold mounting O-Rings and bolts are NOT included. For H Series Motors with a configuration Not Shown in the charts above: Use the model code system on page B-2-11 to specify the product in detail. B-2-10

63 H Series (101-) Model Code The following 30-digit coding system has been developed to identify all of the configuration options for the H motor. Use this model code to specify a motor with the desired features. All 30-digits of the code must be present when ordering. You may want to photocopy the matrix below to ensure that each number is entered in the correct box. M H 0 * * * * * * * * * * * * * * * * * * * * * * * * * * J B-2 1 Product M - Motor 2, 3 Series H0 - H Motor 4, 5, 6 Displacement cm3/r [in3/r] [2.2] [2.8] [3.5] [4.5] [5.9] [7.3] [8.9] [9.7] [11.3] [14.1] [17.9] [22.6] [45.1] The H Series motors with the displacement code 022, 035, or 451 must also specify free running gerotor. (Option A in position 15). 7, 8 Mounting Type A 2 Bolt (Standard) [3.248] Dia. x 3.05 [.120] Pilot, [.535] Dia. Mounting Holes on [4.187] Dia. B.C. BA 4 Bolt (Standard) [1.748] Dia. x 3.05 [.120] Pilot, UNC-2B Mounting Holes on [3.250] Dia. B.C. CA 2 Bolt (Standard) [3.248] Dia. x 6.10 [.240] Pilot, [.410] Dia. Mounting Holes on [4.187] Dia. B.C. (SAE A) DD 2 Bolt (Standard) [4.000] Dia. x 6.10 [.240] Pilot, [.565] Dia. Mounting Holes on [5.750] Dia. B.C. (SAE B) FA 4 Bolt (Standard) [1.748] Dia. x 3.05 [.120] Pilot, M10 x 1.5-6H Mounting Holes on [3.250] Dia. B.C. MA - 2 Bolt (Standard) [3.248] Dia. x 8.13 [.320] Pilot, [.535] Dia. Mounting Holes on [4.187] Dia. B.C., w/o O-ring Groove 9, 10 Output Shaft [1.00] Dia. Straight, Woodruff Key, UNC-2B Hole in Shaft End [1.00] Dia. SAE 6B Spline, UNC-2B Hole in Shaft End [1.00] Dia. Straight, 8.03 [.316] Dia. Cross Hole 11.2 [.44] from End, 5.6 [.22] Extra Length [1.00] Dia. Straight, [.406] Dia. Cross Hole 15.7 [.62] from End, UNC-2B Hole in Shaft End [.875] Dia. SAE 13 Tooth Spline (SAE B) [.875] Dia. Straight, 6.4 [.25] x 19.0 [.75] Square Key (SAE B) [1.00] Dia. Tapered, Woodruff Key and Nut, [1.375] Taper Length [.984] Dia. Straight, 8.00 [.315] KEY, M8 x H Hole in Shaft End [.984] Dia. Straight (k6), 8.00 [.315] Key, M8 x H Hole in Shaft End 11, 12 Ports AA UNF-2B SAE O-Ring Ports AB NPTF Dry Seal Pipe Thread Ports AC Manifold Ports ( UNC-2B Mounting Holes) AD Manifold Ports (M8 x H Mounting Holes) AF G 1/2 BSP Straight Thread Ports EB End Ports: UNF-2B SAE O-Ring Ports EC End Ports: G 1/2 BSP Straight Thread Ports Note: End ported motor pressure is derated. Reference page B-2-2 for ratings. 13, None Case Flow Options UNF-2B SAE O-Ring Port (End Cap) 02 G 1/4 BSP Straight THD Port (End Cap) 03 Manifold case drain UNF-2B SAE O-ring port (side of housing) UNF-2B SAE O-ring port (mounting flange) 11 Internal Check Valves 15 Gerotor Options 0 None A Free Running 16 Shaft Options 0 None N Electroless Nickel Plated 17, 18 Seal Options 00 Standard Seals 02 Seal Guard 03 Viton Seals 04 Viton Shaft Seal 07 - High Pressure Shaft Seal 11 High pressure shaft seal, slinger seal 19 Extreme duty seal guard 19, None Speed Sensor Options AA 12mm digital speed pickup (15 pulse) without lead wire AB Magnetic Speed Pickup (60 Pulse by Quadrature), No Lead Wire with M12 Connector (A=Power, B=Common, C=Signal) 21, None Valve Options * Contact your Eaton Sales Representative for available options. 23, None Special Features (Hardware) AB Low Speed Valving SS Stainless Steel Flange Bolts 25 Special Assembly Instructions 0 None 1 Reverse Rotation 2 Flange Rotated 90 26, No Paint Paint/ Special Packaging AA Low Gloss Black Primer AD Environmental Coated Gloss White AF Environmental Coated Black 28, 29 Eaton Assigned Code when Applicable 00 Assigned Code 30 Eaton Assigned Design Code J Nine (9) Feature in bold are preferred and allow for shorter lead time. B-2-11

64 Notes B-2-12

65 S Series (103-) Highlights New, improved design! Features: Constant clearance Geroler design Three moving components (gerotor, drive, shaft) Optimized drive running angle Three-zone pressure design (inlet, return and case) Variety of displacements, shafts and mounts Special options to meet customer needs! B-3 Benefits: High efficiency Smooth low speed operation! Extended motor life Design flexibility Description The new improved Char-Lynn S Series motors with optimized Geroler geometry offers enhanced performance with reduced drive-running angle while retaining the overall package size of the original S series. Design improvements include upgraded steel end cap, O-Ring section seals, and optimized Geroler set. The Geroler set has precisionmachined rollers in the outer ring which provide support with rolling contact between the star and ring. This improves mechanical efficiency, especially at start-up and at low speed conditions. Improvements incorporated into the latest S Series motor provide reliable leak-free performance and smooth operation at start-up conditions. Specifications Geroler Element Flow l/min [GPM] Speed Pressure bar [PSI] Torque Nm [lb-in] 10 Displacements 55 [15] *** 75 [20] ** Up to 963 RPM 135 [2000] Cont.*** 170 [2500] Inter.** 528 [4672] Cont.*** 587 [5190] Inter.** *** (Cont.) rating, motor may be run continuously at these ratings. ** (Inter.) operation, 10% of every minute. Ability to optimize designs for your application needs Extended leak-free performance Applications: Agricultural augers, harvesters, seeders Car wash brushes Food processing Railroad maintenance equipment Machine tools Conveyors Industrial sweepers and floor polishers Saw mill works Turf equipment Concrete and asphalt equipment Skid steer attachments Many more Conveyor Casting Amusement ride Combine B-3-1

66 S Series (103-) Specifications Thrust Needle Bearing Housing Drive Spacer Plate Geroler Output Shaft Exclusion Seal Pressure Seal Flange Cap Screws Static Seals End Cap View of Geroler Section SPECIFICATION DATA S MOTORS Displ. cm 3 /r [in 3 /r] [ 3.6] [ 4.6] [ 5.7] [ 7.3] [ 8.8] [ 10.1] [11.4] [13.7] [18.2] [22.7] Speed Flow Flow LPM [GPM] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 68 [18] 76 [20] 76 [20] 76 [20] 76 [20] 76 [20] 76 [20] 76 [20] 76 [20] 76 [20] Torque Nm [lb-in] [1021] [1325] [1623] [2010] [2347] [2662] [2950] [3290] [4345] [4672] [1271] [1649] [1992] [2582] [2870] [3191] [3533] [3843] [4467] [5200] Min. Cont. Pressure Torque Nm[lb-in] [ 800] [1000] [1310] [1630] [2050] [2330] [2670] [2990] [3270] Int. Pressure [1030] [1290] [1680] [2090] [2400] [2560] [2910] [3310] [3690] [3880] Pressure Bar [ PSI] [2000] [2000] [2000] [2000] [1900] [1900] [1850] [1700] [1500] [1300] [2500] [2500] [2500] [2500] [2350] [2300] [2250] [2050] [1800] [1500] A simultaneous maximum torque and maximum speed NOT recommended. Note: To assure best motor life, run motor for approximately one hour at 30% of rated pressure before application to full load. Be sure motor is filled with fluid prior to any load applications. Maximum Inlet Pressure: 172 Bar [2500 PSI] without regard to Bar [ PSI] and/ or back pressure ratings or combination thereof. 6B Splined or Tapered shafts are recommended whenever operating above 282 NM [2500 lb-in] of torque, especially for those applications subject to frequent reversals. Pressure: The true bar [ PSI] between inlet port and outlet port Rating: Motor may be run continuously at these ratings Operation: 10% of every minute Recommended Fluids: Premium quality, anti-wear type hydraulic oil with a viscosity of not less than 70 SUS at operating temperature. Recommended System Operating Temp.: -34 C to 82 C [-30 F to 180 F] Recommended Filtration: per ISO Cleanliness Code 4406, level 20/18/13 B-3-2

67 S Series (103-) Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed, however for best motor life select a motor to run with a torque and speed range printed in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production Flow LPM [GPM] S Motor 59 cm 3 /r [3.6 in 3 /r] Pressure Bar [PSI] [200] [400] [600] [800] [1000] [1200] [1400] [1600] [1800] [2000] [2500] [2] , [4] , [6] , [8] , [10] , [12] , [14] , [15] , [18] , B-3 Flow LPM [GPM] S Motor 75 cm 3 /r [4.6 in 3 /r] Pressure Bar [PSI] [200] [400] [600] [800] [1000] [1200] [1400] [1600] [1800] [2000] [2500] [2] , [4] , [6] , [8] , [10] , [12] , [14] , [15] , [20] , } [143] Torque [lb-in] 16 Nm 729 Speed RPM B-3-3

68 S Series (103-) Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed, however for best motor life select a motor to run with a torque and speed range printed in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production Flow LPM [GPM] S Motor 93 cm 3 /r [5.7 in 3 /r] Pressure Bar [PSI] [200] [400] [600] [800] [1000] [1200] [1400] [1600] [1800] [2000] [2500] [2] , [4] , [6] , [8] , [10] , [12] , [14] , [15] , [20] , Flow LPM [GPM] S Motor 120 cm 3 /r [7.3 in 3 /r] Pressure Bar [PSI] [200] [400] [600] [800] [1000] [1200] [1400] [1600] [1800] [2000] [2500] [2] , [4] , [6] , [8] , [10] , [12] , [14] , [15] , [20] , } [267] Torque [lb-in] 30 Nm 465 Speed RPM B-3-4

69 S Series (103-) Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed, however for best motor life select a motor to run with a torque and speed range printed in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production Flow LPM [GPM] S Motor 144 cm 3 /r [8.8 in 3 /r] Pressure Bar [PSI] [200] [400] [600] [800] [1000] [1200] [1400] [1600] [1800] [1900] [2350] [2] , [4] , [6] , [8] , [10] , [12] , [14] , [15] , [20] , B-3 S Motor 166 cm 3 /r [10.1 in 3 /r] Pressure Bar [PSI] Flow LPM [GPM] [200] [400] [600] [800] [1000] [1200] [1400] [1600] [1800] [1900] [2300] [2] , [4] , [6] , [8] , [10] , [12] , [14] , [15] , [20] , } [371] Torque [lb-in] 42 Nm 338 Speed RPM B-3-5

70 S Series (103-) Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed, however for best motor life select a motor to run with a torque and speed range printed in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production Flow LPM [GPM] S Motor 187 cm 3 /r [11.4 in 3 /r] Pressure Bar [PSI] [200] [400] [600] [800] [1000] [1200] [1400] [1600] [1800] [1850] [2250] [2] , [4] , [6] , [8] , [10] , [12] , [14] , [15] , [20] , Flow LPM [GPM] S Motor 225 cm 3 /r [13.7 in 3 /r] Pressure Bar [PSI] [200] [400] [600] [800] [1000] [1200] [1400] [1600] [1700] [2050] [2] , [4] , [6] , [8] , [10] , [12] , [14] , [15] , [20] , } [504] Torque [lb-in] 57 Nm 251 Speed RPM B-3-6

71 S Series (103-) Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed, however for best motor life select a motor to run with a torque and speed range printed in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production Flow LPM [GPM] S Motor 298 cm 3 /r [18.2 in 3 /r] Pressure Bar [PSI] [200] [400] [600] [800] [1000] [1200] [1400] [1500] [1800] [2] , [4] , [6] , [8] , [10] , [12] , [14] , [15] , [20] , B-3 S Motor 372 cm 3 /r [22.7 in 3 /r] Pressure Bar [PSI] Flow LPM [GPM] [200] [400] [600] [800] [1000] [1200] [1400] [1500] [2] , [4] , [6] , [8] , [10] , [12] , [14] , [15] , [20] , } [862] Torque [lb-in] Nm 152 Speed RPM B-3-7

72 S Series (103-) Dimensions (Refer to pages B-4-19 thru B-4-22 for shaft and port dimensions.) Ports 7/8-14 SAE O-Ring 6-1/2 (BSP) Straight thread manifold Standard Rotation Viewed from Shaft End Port A Pressurized CW Port B Pressurized CCW 2 Bolt Flange 82,55/82,42 [3.250/3.245] Pilot Dia. 133,9 [5.27] Geroler Width X 106,35 [4.187] 13,62/13,46 [.550/.530] Dia. Thru (2) Mounting Holes 98,3 [3.87] Groove Provided for 82,6 [3.25] I.D. x 2,62 [.103] Cross Section O-ring ( Dash No. 152) 15,2 [.60] 2,8 [.11] Y A Port B Port Standard Motor End Cap 4 Bolt Flange Mounting Displacement X Y Surface 42,9 [1.69] (2) 85,8 [3.38] (2) 44,45/44,32 [1.750/1.745] Pilot Dia. 107,7 [4.24] Dia. cm 3 /r [in 3 /r] mm [inch] mm [inch] 58 [3.6] 7,5 [.30] 138,0 [5.43] 76 [4.6] 9,8 [.39] 140,3 [5.52] 93 [5.7] 12,0 [.47] 142,5 [5.61] 120 [7.3] 15,5 [.61] 146,0 [5.75] 144 [8.8] 18,6 [.73] 149,1 [5.87] 165 [10.1] 21,3 [.84] 151,8 [5.98] 186 [11.4] 24,0 [.94] 154,5 [6.08] 225 [13.7] 28,9 [1.14] 159,4 [6.28] 299 [18.2] 38,5 [1.52] 169,0 [6.66] 371 [22.7] 47,9 [1.88] 178,4 [7.02] 45 3/8-16 UNC (15,2 [.60] Bolt Thread Engagement) Mounting Holes (4) Equally Spaced on 82,6 [3.25] Dia. Bolt Circle or M10 x 1,5 (15,2 [.60] Bolt Thread Engagement ) Mounting Holes (4) Equally Spaced on 82,6 [3.25] Dia. Bolt Circle B-3-8

73 S Series (103-) Product Numbers Use three-digit prefix (103-) plus four-digit number from charts for complete product number (ex: ). Orders will not be accepted without the three-digit prefix. 2 Bolt Flange PORT SHAFT SIZE DISPL. cm 3 /r [in 3 /r] / PRODUCT NUMBER 1 in. Straight w/woodruff Key 1 in. SAE 6B Splined [ 3.6] [ 4.6] [ 5.7] [ 7.3] [ 8.8] [ 10.1] [11.4] [13.7] [18.2] [22.7] 7/8-14 O-Ring /2 NPTF Manifold /8-14 O-Ring /2 NPTF Manifold B Bolt Flange PORT SHAFT SIZE DISPL. cm 3 /r [in 3 /r] / PRODUCT NUMBER 1 in. Straight w/woodruff Key 1 in. SAE 6BSplined [ 3.6] [ 4.6] [ 5.7] [ 7.3] [ 8.8] [ 10.1] [11.4] [13.7] [18.2] [22.7] 7/8-14 O-Ring /2 NPTF Manifold /8-14 O-Ring /2 NPTF Manifold S Series Motors with Corrosion Protection PORT SHAFT MOUNTING SIZE DISPL. cm 3 /r [in 3 /r] / PRODUCT NUMBER 1 in. Straight w/ Woodruff Key [ 3.6] [ 4.6] [ 5.7] [ 7.3] [ 8.8] [ 10.1] [11.4] [13.7] [18.2] [22.7] 2 Bolt 7/8-14 O-Ring Flange 4 Bolt 1/2 NPTF Flange *Manifold product numbers shown are for motors with four 5/16 z-18 port face mounting threads. Manifold, manifold mounting O-Rings and bolts are NOT included. For S Series Motors with a configuration Not Shown in the charts above: Use the model code number system on page B-3-11 to specify the product in detail. B-3-9

74 S Series with Low Speed Valving Product Number 2 Bolt Flange PORT SHAFT SIZE DISPL. cm 3 /r [in 3 /r] / PRODUCT NUMBER 1 in. Straight w/woodruff Key 1 in. SAE 6B Splined Motors with the low speed valving option enable very smooth low speed operation while maintaining high torque. Designed to run continuously at up to 200 RPM at standard rated pressures and reduced flows, this option provides smooth operation at low speeds. Furthermore, they resist slippage and have more momentary load holding ability than the standard H and S Series motors. Motors with this valving are not intended for low pressure applications (A minimum of 300 psi delta must be maintained between A port pressure and case pressure). Shaft side / radial load ratings are not affected by this valving [ 3.6] [ 4.6] [ 5.7] [ 7.3] [ 8.8] [ 10.1] [11.4] [13.7] [18.2] [22.7] 7/8-14 O-Ring /2 NPTF Manifold* 103-7/8-14 O-Ring /2 NPTF Manifold* Use digit prefix 103- plus four digit number from charts for complete product number- Example: Orders will not be accepted without the three-digit prefix. 4 Bolt Flange PORT SHAFT SIZE DISPL. cm 3 /r [in 3 /r] / PRODUCT NUMBER 1 in. Straight w/woodruff Key [ 3.6] [ 4.6] [ 5.7] [ 7.3] [ 8.8] [ 10.1] [11.4] [13.7] [18.2] [22.7] 7/8-14 O-Ring /2 NPTF * Manifold product numbers shown are for motors with four 5/16-18 port face mounting threads. Manifold, manifold mounting O-Rings and bolts are NOT included. For S Series Motors with Low Speed Valving Not Shown in the chart above: Use the model code number system on page B-3-11 to specify the product in detail. B-3-10

75 S Series (103-) Model Code The following 30-digit coding system has been developed to identify all of the configuration options for the S motor. Use this model code to specify a motor with the desired features. All 30-digits of the code must be present when ordering. You may want to photocopy the matrix below to ensure that each number is entered in the correct box. M S 0 * * * * * * * * * * * * * * * * * * * * * * * * * * M Product M Motor 2, 3 Series S0 S Series Motor 4, 5, 6 Displacement cm3/r [in3/r] [3.6] [4.6] [5.7] [7.3] [8.8] [10.1] [11.4] [13.7] [18.2] [22.7] 7, 8 Mounting Type AA 2 Bolt Std: [3.248] Dia. x 3.05 [.120] Pilot, [.535] Dia. Mounting Holes on [4.187] Dia. B.C. BA 4 Bolt Std: [1.748] Dia. x 3.05 [.120] Pilot, UNC-2B Mounting Holes on [3.250] Dia. B.C. CA 2 Bolt Std: [3.248] Dia. x 6.10 [.240] Pilot, [.410] Dia. Mounting Holes on [4.187] Dia. B.C. (SAE A) DD 2 Bolt Std: [4.000] Dia. x 6.10 [.240] Pilot, [.565] Dia. Mounting Holes on [5.750] Dia. B.C. (SAE B) (Ductile) EA 4 Bolt Magneto: [3.248] Dia. x 3.05 [.120] Pilot, [.535] Dia. Mounting Holes on [4.187] Dia. B.C. FA 4 Bolt Std: [1.748] Dia. x 3.05 [.120] Pilot, M10 x 1.5-6h Mounting Holes on [3.250] Dia. B.C. LA 2 Bolt Std: [1.750] Dia. x 3.05 [.120] Pilot, [.535] Dia. Mounting Holes on [4.187] Dia. B.C. MA - 2 Bolt (Standard) [3.248] Dia. x 8.13 [.320] Pilot, [.535] Dia. Mounting Holes on [4.187] Dia. B.C., w/o O-ring Groove 9, 10 Output Shaft [1.00] Dia. Straight, Woodruff Key, UNC-2B Hole in Shaft End [1.00] Dia. SAE 6B Spline, UNC-2B Hole in Shaft End [1.00] Dia. Straight, 8.03 [.316] Dia. Crosshole 11.2 [.44] From End, 5.6 [.22] Extra Length [1.00] Dia. Straight, [.406] Dia. Crosshole 15.7 [.62] From End, UNC-2B Hole in Shaft End [.875] Dia. SAE 13 Tooth Spline (SAE B) [.875] Dia. Straight, 6.4 [.25] x 19.0 [.75] Square Key (SAE B) [1.00] Dia. Tapered, Woodruff Key and Nut, [1.375] Taper Length [.984] Dia. Straight, 8.00 [.315] Key, M8 x H Hole in Shaft End [.984] Dia. Straight (k6), 8.00 [.315] Key, M8 x H Hole in Shaft End 11, 12 Port Type AA UNF-2B SAE O-Ring Ports AB NPTF Dryseal Pipe Thread Ports AC Manifold Ports ( UNC-2B Mounting Holes) AD Manifold Ports (M8 x H Mounting Holes) AF G 1/2 BSP Straight Thread Ports 13, 14 Case Flow Options 00 None Specified UNF-2B SAE O-Ring Port (End Cap) 02 G 1/4 BSP Straight THD Port (End Cap) 03 Manifold Case Drain UNF-2B SAE O-RING PORT (SIDE OF HOUSING) UNF-2B SAE O-RING PORT (MOUNTING FLANGE) 11 Internal Check Valves Internal check valves are standard features. 15 Geroler Options 0 None Specified 16 Shaft Options 0 None Specified N Electroless Nickel Plated 17, 18 Seal Options 00 Standard Seals 02 Seal Guard 03 Viton Seals 04 Viton Shaft Seal 07 High Pressure Shaft Seal 11 High pressure shaft seal, slinger seal 19 Extreme duty seal guard 19, None Speed Sensor Options AA Speed Sensor Options 12mm Digital Speed Pickup (15 pulse) without lead wire AB Magnetic Speed Pickup (60 Pulse by Quadrature), No lead wire with M12 connector (A=Power, B=Common, C=Signal) 21, 22 Manifold Block Options 00 None * Contact your Eaton sales representative for available options. 23, 24 Special Features (Hardware) 00 None Specified AB Low Speed Valving SS Stainless Steel Flange Bolts 25 Special Assembly Instructions 0 None 1 Reverse Rotation 2 Flange Rotated 90 3 Reverse Rotation, Flange Rotated 90 26, 27 Paint/Packaging Options 00 No Paint AA Low Gloss Black Primer AD Environmental Coated Gloss White AF Environmental Coated Black 28, 29 Eaton Assigned Code When Applicable 00 Assigned Code 30 Eaton Assigned Design Code M Twelve (12) Feature in bold are preferred and allow for shorter lead time. B-3 B-3-11

76 Notes B-3-12

77 T Series (158-) Highlights Features: Constant clearance Geroler geometry Optimized drive system with reduced running angle Port B Port A Three-pressure zone design (ability to reduce case pressure) Variety of displacements, shafts and mounts Special options to meet customer needs T Series Motors Description Motor Shaft Drive Motor Shaft/Spool Valve Geroler Star The newest Geroler motor, the T Series, features the latest innovations in Geroler technology. These innovations include optimized Geroler geometry with lower drive running angle for improved life and improved low speed performance. In addition, the improved housing and smaller diameter end cap results in increased envelope rigidity which improves efficiency under high pressure loads. All of these innovations come together to make the T Series motor the highest performing motor in its class. Specifications for T Series Motors Geroler Element Flow l/min [GPM] Speed Pressure bar [PSI] Torque Nm [lb-in] 11 Displacements 55 [15] *** 75 [20] ** Up to 1021 RPM 155 [2250] Cont.*** 190 [2750] Inter.** 441 [3905] Cont.*** 486 [4300] Inter.** *** (Cont.) rating, motor may be run continuously at these ratings. ** (Inter.) operation, 10% of every minute. Benefits: High efficiency Smooth low-speed operation Extended motor life (especially at low speed conditions) Design flexibility Ability to optimize designs for your application needs Extends leak-free performance Applications: Agricultural augers, harvesters, seeders Car wash brushes Food processing Railroad maintenance equipment Machine tools Conveyors Industrial sweepers and floor polishers Saw mill works Turf equipment Concrete and asphalt equipment Skid steer attachments Many more B-4 Crane (winch) Paving Harvester Crane and winches B-4-1

78 T Series (158-, 185-) Specifications Port B Port A Geroler Star T Series Motors Motor Shaft Drive Motor Shaft/Spool Valve SPECIFICATION DATA T MOTORS Displ. cm 3 /r [in 3 /r] [2.2] [3.0] [4.0] [4.9] [6.2] [8.0] [9.6] [11.9] [14.9] [18.7] [22.6] Speed (RPM) Flow Flow LPM 38 [10] 45 [12] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] [GPM] 38 [10] 57 [15] 68 [18] 76 [20] 76 [20] 76 [20] 76 [20] 76 [20] 76 [20] 76 [20] 76 [20] Torque Nm [lb-in] [672] [928] [1222] [1541] [1936] [2226] [2628] [3178] [3633] [3905] [3811] ** [824] [1131] [1488] [1872] [2339] [2718] [3178] [3864] [4290] [4275] [4300] Pressure * Bar [2250] [2250] [2250] [2250] [2250] [2000] [2000] [2000] [1850] [1600] [1300] PSI] ** [2750] [2750] [2750] [2750] [2750] [2500] [2500] [2500] [2250] [1800] [1500] A simultaneous maximum torque and maximum speed NOT recommended. Note: To assure best motor life, run motor for approximately one hour at 30% of rated pressure before application to full load. Be sure motor is filled with fluid prior to any load applications. Maximum Inlet Pressure: 190 Bar [2750 PSI] without regard to Bar [D PSI] and/ or back pressure ratings or combination thereof. 6B splined or Tapered shafts are recommended whenever operation above 282 NM [2500 lb-in] of torque, especially for those applications subject to frequent reversals. Pressure: The true bar [ PSI] between inlet port and outlet port Rating: Motor may be run continuously at these ratings Operation: 10% of every minute Recommended Fluids: Premium quality, anti-wear type hydraulic oil with a viscosity of not less than 70 SUS at operating temperature. Recommended System Operating Temp.: -34 C to 82 C [-30 F to 180 F] Recommended Filtration: per ISO Cleanliness Code 4406, level 20/18/13 B-4-2

79 T Series (158-, 185-) Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [200] 14 [50] [50] [43] [39] [30] [400] 28 [110] [109] [108] [101] [93] [600] 41 [172] 19 1 [172] [171] [164] [155] [800] 55 [233] [233] [233] [226] 26 7 [214] cm 3 /r [2.2 in 3 /r] Pressure Bar [PSI] [1000] 69 [291] [296] [298] [292] [278] [1200] 83 [348] [355] [361] [354] [342] [1400] [401] [414] [420] [415] [406] [1600] 110 [455] [475] [479] [475] [473] [1800] 124 [501] [534] [538] [538] [532] [2000] 138 [546] [584] [595] [592] [590] [2200] 152 [590] [646] [657] [656] [650] [2250] 155 [596] [659] [672] [670] [668] [2750] 190 [635] [786] [824] [819] [805] B-4 [93] Torque [lb-in ] 11 } Nm 1014 Speed RPM [200] 14 [400] 28 [600] 41 [800] cm 3 /r [3.0 in 3 /r] Pressure Bar [PSI] [1000] 69 [1200] 83 [1400] [1600] 110 [1800] 124 [2000] 138 [2200] 152 [2250] 155 [2750] 190 Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [73] [72] [58] [44] [39] [33] [161] [160] [148] [127] [128] [119] [245] [246] [234] [216] [213] [203] [327] [329] [326] [306] [302] [291] [408] [416] [413] [392] [391] [378] [486] [500] [500] [480] [477] [464] [563] [584] [583] [566] [562] [551] [641] [668] [663] [652] [647] [635] [710] [746] [746] [734] [731] [719] [786] [825] [827] [815] [815] [802] [849] [901] [909] [8] [8] [883] [866] [922] [928] [917] [917] [900] [1023] [1123] [1131] [1125] [1121] [1061] [15] 56,8 [26] [86] [172] [256] [342] [430] [505] [591] [674] [745] [830] [851] B-4-3

80 T Series (158-, 185-) Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [200] 14 [78] [] [79] [75] [49] [24] [19] [13] [400] 28 [191] [209] [192] [191] [163] [156] [143] [120] [600] 41 [303] [325] [309] [304] [283] [270] [261] [236] [800] 55 [414] [441] [426] [419] [398] [385] [370] [352] [1000] 69 [522] [548] [534] [532] [509] [502] [485] [471] cm 3 /r [4.0 in 3 /r] Pressure Bar [PSI] [1200] 83 [625] [657] [649] [645] [623] [614] [602] [590] [1400] [706] [766] [760] [759] [742] [729] [718] [707] [1600] 110 [804] [873] [874] [871] [856] 525 [845] [837] [823] [1800] 124 [898] [2] [984] [982] [1] [963] [948] [939] [2000] 138 [991] [1077] [1090] [1092] [1080] [1067] [1064] [1052] [2200] 152 [1081] [1181] [1190] [11] [1186] [1182] [1175] [1165] [2250] 155 [1103] [1205] [1218] [1222] [1209] [1209] [1199] [1192] [2750] 190 [1318] [1437] [1488] [1458] [1425] [1472] [1436] [1462] [18] 68,1 [107] [215] [326] [442] [555] 63 6 [669] 76 5 [786] [900] [1016] [1123] [1152] [200] 14 [400] 28 [600] 41 [800] 55 [1000] cm 3 /r [4.9 in 3 /r] Pressure Bar [PSI] [1200] 83 [1400] [1600] 110 [1800] 124 [2000] 138 [2200] 152 [2250] 155 [2750] 190 Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [123] [120] [113] [99] [84] [63] [55] [51] [265] [264] [255] [243] [228] [209] [185] [176] [405] [406] [398] [386] [371] [354] [331] [316] [544] [551] [542] [528] [514] [498] [476] [463] [680] [689] [682] [669] [655] [638] [620] [609] [804] [828] [823] [812] [798] [782] [762] [748] [934] [965] [963] [954] [941] [926] [904] [891] [1052] [1101] [1101] [1094] [1080] [1067] [1046] [1037] [1181] [1237] [1239] [1233] [1219] [1208] [1188] [1177] [1079] [1369] [1373] [1368] [1357] [1346] [1327] [1316] [937] [1505] [1508] [1503] [1496] [1484] [1467] [1457] [895] [1537] [1541] [1537] [1530] [1520] [1502] [1491] [1857] [1868] [1872] [1870] [1864] [1842] [1844] [20] 75,7 [160] [305] [455] [578] [737] [857] 866 [968] [1144] [1277] [1412] [1446] [176] Torque [lb-in ] 20 } Nm 691 Speed RPM B-4-4

81 T Series (158-, 185-) Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [200] 14 [161] [157] [147] [132] [109] [84] [59] [39] [400] 28 [341] [340] [329] [315] [293] [271] [242] [227] [600] 41 [519] [520] [510] [4] [477] [457] [428] [411] [800] 55 [6] [702] [692] [675] [657] [638] [611] [595] cm 3 /r [6.2 in 3 /r] Pressure Bar [PSI] [1000] 69 [871] [879] [871] [857] 280 [839] [818] [794] 90 4 [780] [1200] 83 [1030] [1056] [1050] [1038] [1018] [999] [4] [957] [1400] [1193] [1229] [1227] [1216] [1198] [1179] [1151] [1136] [1600] 110 [1349] [1401] [1401] [1392] [1374] [1354] [1328] [1314] [1800] 124 [1511] [1567] [1571] [1564] [1542] [1527] [1502] [1486] [2000] 138 [1496] [1727] [1731] [1725] [1711] [16] [1674] [1658] [2200] 152 [1441] [1889] [1895] [1891] [1878] [1858] [1841] [1828] [2250] 155 [1421] [1925] [1936] [1932] [1918] [1901] [1883] [1869] [2750] 190 [2271] [2339] [2326] [2326] [2323] [2301] [2285] B-4 [20] 75,7 [154] [328] [515] [710] [874] [1060] [1243] [1405] [1579] [1763] [1803] [200] 14 [400] 28 [600] 41 [800] cm 3 /r [8.0 in 3 /r] Pressure Bar [PSI] [1000] 69 [1200] 83 [1400] [1600] 110 [1800] 124 [2000] 138 [2500] 172 Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [219] [212] [1] [181] [144] [114] [82] 9 3 [66] [450] [449] [435] [417] [389] [361] [327] [302] [682] [681] [669] [657] [631] [605] [569] [550] [915] [917] [903] [886] [859] 275 [838] [803] [785] [1144] [1148] [1139] [1122] [1098] [1075] [1042] [1025] [1348] [1376] [1370] [1359] [1330] [1307] [1273] [1254] [1561] [1600] [1600] [1589] [1562] [1532] [1498] [1480] [1771] [1822] [1818] [1812] [1783] [1755] [1722] [1704] [19] [2025] [2032] [2022] [1993] [1965] [1935] [1915] [2159] [2221] [2226] [2215] [2198] [2177] [2147] [2119] [2629] 2 75 [2718] [2699] [2687] [2671] [2655] [2648] [20] 75,7 [177] [429] [678] [908] [1143] [1375] [1596] [1811] [2017] [302] Torque [lb-in ] 34 } Nm 423 Speed RPM B-4-5

82 T Series (158-, 185-) Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [200] 14 [264] [259] [241] [219] [180] [141] [101] [81] [400] 28 [541] [541] [526] [506] [472] ] [3] [367] [600] 41 [819] [822] [808] [789] [759] [728] [687] [665] [800] 55 [1092] [1101] [1090] [1068] [1037] [1010] [969] [944] cm 3 /r [9.6 in 3 /r] Pressure Bar [PSI] [1000] 69 [1357] [1373] [1368] [1348] [1319] [1292] [1252] [1231] [1200] 83 [1605] [1638] [1638] [1625] [1590] [1561] [1519] [14] [1400] [1847] [1890] [1900] [1885] [1853] [1821] [1778] [1755] [1600] 110 [2084] [2145] [2150] [2140] [2111] [2079] [2040] [2018] [1800] 124 [2311] [2383] [2399] [2388] [2355] [2331] [2295] [2273] [2000] 138 [1858] [2613] [2628] [2619] [2594] [2573] [2539] [2512] [2500] 172 [3063] [3169] [3178] [3170] [3162] [3147] [3136] [20] 75,7 [221] [519] [814] [1095] [1368] [1631] [1891] [2149] [2396] [200] 14 [400] 28 [600] 41 [800] cm 3 /r [11.9 in 3 /r] Pressure Bar [PSI] [1000] 69 [1200] 83 [1400] [1600] 110 [1750] 121 [1800] 125 [2000] 138 [2500] 172 Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [330] [328] [306] [272] [238] [181] [154] [140] [671] [675] [658] [634] [596] [545] [500] [465] [1016] [1026] [1011] [980] [945] [908] [860] 264 [832] [1345] [1366] [1360] [1331] [1296] [1260] [1211] [1179] [1654] [1692] [1698] [1675] [1637] [1607] [1556] [1525] [1969] [2010] [2021] [2003] [1960] [1924] [1869] [1835] [2242] [2289] [2324] [2300] [2255] [2223] [2175] [2144] [2507] [2586] [2604] [2592] [2565] [2529] [2483] [2459] [2689] [2799] [2829] 320 [2815] [2786] [2759] [2713] [2693] [2748] [2867] [2901] [2888] [2857] [2836] [2792] [2768] [23] [3144] [3178] [3174] [3140] [3121] [3080] [3061] [37] [3831] [3864] [3816] [3807] [3778] [3764] [20] 75,7 [291] [653] [1013] [1366] [1689] [1987] [2298] [2540] [2622] [2928] [465] Torque [lb-in ] 53 } Nm 285 Speed RPM B-4-6

83 T Series (158-, 185-) Performance Data [200] 14 [400] 28 [600] 41 [800] cm 3 /r [14.9 in 3 /r] Pressure Bar [PSI] [1000] 69 [1200] 83 [1400] [1600] 110 [1650] 114 [1800] 125 [1850] 127 [2250] 155 Motors run with high efficiency in all areas designated with a number for torque and speed. For best motor life select a motor to run with a torque and speed range shown in the light shaded area. Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production. Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [20] 75,7 [406] [404] [382] [341] [2] [225] [154] [119] [833] [843] [823] [787] [744] [687] [628] [586] [372] [1260] [1277] [1261] [1220] [1177] [1132] [1072] [1035] [816] [1655] [2038] [2403] 272 [1695] [2083] [2468] [1687] [1651] [1611] [1553] [1498] [1458] [1251] [2088] [2059] [2017] [1967] [1910] [1872] [1663] [2707] [25] [2552] [2373] [2820] [3177] [3261] [3509] [2843] [3196] [3285] [3547] [2477] [2454] [2412] [2360] [2298] [2261] [2067] [2820] [2774] [2734] [2674] [2637] [2448] [3265] [3241] [3194] [3148] [3116] [3177] [3151] [3105] [3052] [3022] [2832] [2928] [3530] [3504] [3466] [3419] [3389] [3214] [2299] [3589] [3633] [3615] [3593] [3554] [3510] [3488] [3312] [4194] [4290] [4285] [4269] [4237] [4226] [4220] B-4 [200] 14 [400] 28 [600] cm 3 /r [18.7 in 3 /r] Pressure Bar [PSI] [800] 55 [1000] 69 [1200] 83 [1400] [1500] 103 [1600] 110 [1800] 124 [200] cm 3 /r [22.6 in 3 /r] Pressure Bar [PSI] [400] 28 [600] 41 [800] 55 [1000] 69 [1200] 83 [1300] 90 [1500] 103 Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [20] 75,7 [499] [4] [480] [427] [370] [281] [192] [148] [1035] [1052] [1031] [5] [930] [871] [791] [738] [476] [1560] [1590] [1578] [1520] 172 [1467] [1410] [1338] [1288] [1020] [2034] [2101] [2096] [2051] 232 [2001] [1908] [1851] [1803] [1544] [2501] [2561] [2564] [2525] [2477] [2400] [2338] [2287] [2010] [2912] [3023] [3023] [2998] [2955] [2887] [2816] [2773] [2519] [3239] [3464] [3464] [3448] [3406] [3352] [3281] [3243] [3010] [2859] [3680] [3689] [3667] [3631] [3573] [3511] [3475] [3243] [2400] [3886] [3905] [3881] [3852] [3790] [3743] [3705] [3495] [4221] [4275] [4264] [4264] [4189] [4135] [4098] Flow LPM [GPM] [2] 7,6 [4] 15,1 [6] 22,7 [8] 30,3 [10] 37,9 [12] 45,4 [14] 53,0 [15] 56,8 [20] 75,7 [590] [588] [580] [514] [444] [337] [231] [178] [1237] [1263] [1245] [1164] [1119] [1062] [958] [896] [587] [1858] [1906] [1899] [1824] [1759] [1690] [1608] [1543] [1228] [2406] [2506] [2506] [2452] [2391] [2256] [2201] [2147] [1833] [2953] [3029] [3029] [25] [2928] [2813] [2748] [2683] [2331] [3388] [3557] [3544] [3518] 3 77 [3479] 393 [3393] [3319] [3272] [2948] [3586] [3811] [3788] [3783] [3750] [3685] [3610] [3572] [3273] [4252] [4300] [4284] [4275] [4273] [4198] [4187] [738] Torque [lb-in ] 83 } Nm 183 Speed RPM B-4-7

84 T Series (158-) Dimensions (Refer to pages B-4-19 thru B-4-22 for shaft and port dimensions.) 2 Bolt Flange 82,55/82,42 [3.250/3.245] Pilot Dia. Ports 7/8-14 INF O-Ring Ports (2) 1/2-14 NPTF (2) G 1/2 BSP (2) Manifold Ports (5/16-18 mounting threads Standard Rotation Viewed from Shaft End Port A Pressurized CW Port B Pressurized CCW Note: Mounting Surface Flatness Requirement is,13 mm [.005 inch] 133,9 [5.27] Geroler Width X t o n E a 106,35 [4.187] 13,62/13,46 [.550/.530] Dia. Thru (2) Mounting Holes 98,3 [3.87] Groove Provided for 82,6 [3.25] I.D. x 2,62 [.103] Cross Section O-ring ( Dash No. 152) Mounting Surface 15,2 [.60] 2,8 [.11] Y A Port B Port Standard Motor End Cap 4 Bolt Flange 85,9 [3.38] (2) 41,4 [1.63] (2) 87,9 44,45/44,32 [3.46] [1.750/1.745] Pilot Dia. 45º Mounting Surface 3/8-16 UNC (15,2 [.60] Bolt Thread Engagement ) Mounting Holes (4) Equally Spaced on 82,6 [3.25] Dia. Bolt Circle or M10 x 1,5 (15,2 [.60] Bolt Thread Engagement ) Mounting Holes (4) Equally Spaced on 82,6 [3.25] Dia. Bolt Circle 2 AND 4 BOLT FLANGE PORT DIMENSIONS Displacement X Y cm 3 /r [in 3 /r] mm [inch] mm [inch] 36 [2.2] 6,6 [.26] 132,2 [5.21] 49 [3.0] 9,1 [.36] 134,6 [5.30] 66 [4.0] 12,2 [.48] 137,7 [5.42] 80 [4.9] 14,7 [.58] 140,3 [5.53] 102 [6.2] 18,5 [.73] 144,3 [5.68] 131 [8.0] 24,1 [.95] 149,6 [5.89] 157 [9.6] 29,0 [1.14] 154,5 [6.09] 195 [11.9] 35,6 [1.40] 161,3 [6.35] 244 [14.9] 44,7 [1.76] 170,3 [6.71] 306 [18.7] 56,1 [2.21] 181,6 [7.16] 370 [22.6] 72,1 [2.84] 1,9 [7.79] B-4-8

85 T Series (158-) Product Numbers Use digit prefix 158- plus four digit number from charts for complete product number- Example: Orders will not be accepted without the three-digit prefix. Standard PORT MOUNTING SHAFT SIZE DISPL. cm 3 /r [in 3 /r] / PRODUCT NUMBER 2 Bolt Flange 4 Bolt Flange 1 in. Straight w/woodruff Key 1 in. SAE 6B Splined 1 in. Straight w/woodruff Key 1 in. SAE 6B Splined [2.2] [3.0] [4.0] [4.9] [6.2] [8.0] [9.6] [11.9] [14.9] [18.7] [22.6] 7/8-14 O-Ring /2 NPTF Manifold* /8-14 O-Ring /2 NPTF Manifold* /8-14 O-Ring /2 NPTF Manifold* /8-14 O-Ring /2 NPTF Manifold* B-4 T Series Motors with Corrosion Protection PORT MOUNTING SHAFT SIZE DISPL. cm 3 /r [in 3 /r] / PRODUCT NUMBER [2.2] [3.0] [4.0] [4.9] [6.2] [8.0] [9.6] [11.9] [14.9] [18.7] [22.6] 2 Bolt 7/8 Flange 1 in. Straight -14 O-Ring w/ Woodruff 4 Bolt Key 1/2 NPTF Flange T Series Motors with Low Speed Valving PORT MOUNTING SHAFT SIZE DISPL. cm 3 /r [in 3 /r] / PRODUCT NUMBER 2 Bolt Flange 4 Bolt Flange 1 in. Straight w/woodruff Key 1 in. SAE 6B Splined 1 in. Straight w/ Woodruff Key [2.2] [3.0] [4.0] [4.9] [6.2] [8.0] [9.6] [11.9] [14.9] [18.7] [22.6] 7/8-14 O-Ring /2 NPTF Manifold* 158-7/8-14 O-Ring /2 NPTF Manifold* /8-14 O-Ring /2 NPTF *Manifold product numbers shown are for motors with four 5/16-18 port face mounting threads. Manifold, manifold mounting O-Rings and bolts are NOT included. For T Series Motors with a configuration Not Shown in the charts above: Use the model code system on page B-4-10 to specify the product in detail B-4-9

86 T Series (158-) Model Code The following 30-digit coding system has been developed to identify all of the configuration options for the T motor. Use this model code to specify a motor with the desired features. All 30-digits of the code must be present when ordering. You may want to photocopy the matrix below to ensure that each number is entered in the correct box. M T 0 * * * * * * * * * * * * * * * * * * * * * * * * * * A Product M Motor 2, 3 T0 T Series Product Series 4, 5, 6 Displacement cm 3 /r [in 3 /r] [2.2] [3.0] [4.0] [4.9] [6.2] [8.0] [9.6] [11.9] [14.9] [18.7] [22.6] 7, 8 Mounting Type AA 2 Bolt (Standard) 82,6 [3.248] Dia. and 3,05 [.120] pilot, 13,59 [.535] Dia. Mounting Holes 106,35 [4.187] Dia. B.C. BA 4 Bolt (Standard) 44,40 [1.748] Dia. x 3,05 [.120] pilot, UNC-2B Mounting Holes 82,55 [3.250] Dia. B.C. CA 2 Bolt (Standard) 82,50 [3.248] Dia. x 6,10 [.240] pilot, 10,41 [.410] Dia. Mounting Holes 106,35 [4.187] Dia. B.C. (SAE A) DD 2 Bolt (Std.) 101,60 [4.000] Dia. x 6.10 [.240] pilot, 14,35 [.565] Dia. Mounting Holes 146,05 [5.750] Dia. B.C. (SAE B) (Ductile) EA 4 Bolt Magneto 82,50 [3.248] Dia. x 3,05 [.120] Pilot, 13,59 [.535] Dia. Mounting Holes 106,35 [4.187] Dia. B.C. FA 4 Bolt (Standard) 44,40 [1.748] Dia. x 3,05 [.120] pilot, M10 x 1.5-6H Mounting Holes on 82,55 [3.250] Dia. B.C. MA - 2 Bolt (Standard) [3.248] Dia. x 8.13 [.320] Pilot, [.535] Dia. Mounting Holes on [4.187] Dia. B.C., w/o O-ring Groove 9, 10 Output Shaft Description 01 25,4 [1.00] Dia. Straight, Woodruff Key, UNC-2B Hole in Shaft End 02 25,4 [1.00] Dia. SAE 6B Spline, UNC-2B Hole in Shaft End 07 25,4 [1.00] Dia. Straight, 8,03 [.316] Dia. Crosshole 11,2 [.44] from End, 5,6 [.22] Extra Length 08 25,4 [1.00] Dia. Straight, 10,31 [.406] Dia. Crosshole 15,7 [.62] from End, UNC-2B Hole in Shaft End 16 22,22 [.875] Dia. SAE 13 Tooth Spline (SAE B) 17 22,22 [.875] Straight Dia. 6,4 [2.5] x 19,0 [.75] Square Key (SAE B) 18 25,4 [1.00] Dia. Tapered, Woodruff Key and Nut, 34,92 [1.375] Taper Length [.984] Dia. Straight, 8.0 [.315] Key, MB x H Hole in Shaft End [.984] Dia. Straight (k6), 8.00 [.315] Key, M8 x H Hole in Shaft End 11, 12 Port Type AA UNF-2B SAE O-Ring Ports AB NPTF Dryseal Pipe Thread Ports AC Manifold ( UNC-2B Mounting Holes) AD Manifold Ports (MB x H Mounting Holes) AF G 1/2 BSP Straight Thread Ports 13, 14 Case Flow Options 00 None Specified UNF-2B SAE O-Ring Port (End Cap) 02 G 1/4 BSP Straight Thread Port (End Cap) 03 MANIFOLD CASE DRAIN UNF-2B SAE O-RING PORT (SIDE OF HOUSING) UNF-2B SAE O-RING PORT (MOUNTING FLANGE) 11 Internal Check Valves 15 Geroler Options 0 None A Free Running 16 Shaft Options 0 None N Electroless Nickel Plated 17, 18 Seal Options 00 Standard Seals 02 Seal Guard 03 Viton Seals 04 Viton Shaft Seal 07 High Pressure Shaft Seal 11 High pressure shaft seal, slinger seal 19 Extreme duty seal guard 19, 00 None 20 Speed Sensor Options AA 12 mm Digital Speed Pickup (15 Pulse) without Lead Wire AB Magnetic Speed Pickup (60 Pulse by Quadrature), No Lead Wire with M12 Connector (A=Power, B=Common, C=Signal) 21, 22 Valve Options 0 None 23, 24 Special Features (Hardware) 00 None Specified AB Low Speed Valving SS Stainless Steel Flange Bolts 25 Special Assembly Instructions 0 None A Reverse Rotation 2 Flange Rotation 90 26, 27 Paint/Packaging Options 00 No Paint AA Low Gloss Black Primer AD Environmental Coated Gloss White 28, 29 Customer ID/ Nameplate Options 0 None Specified 30 Design Code A One (1) Feature in bold are preferred and allow for shorter lead time. B-4-10

87 T Series with Parking Brake (185-) Highlights Description Eaton s latest offering in LSHT motor technology is the new T Series Motor with Parking Brake. T Series Motor with Parking Brake utilizes brake pads that rotate at 6 times the speed of the output shaft, thereby giving the brake a 6-to-1 mechanical advantage. The T Series Motor with Parking Brake utilizes the same Geroler and Spool Valve technologies as the standard Char-Lynn motors. Therefore, in addition to providing dependable load-holding capability, T Series Motor with Parking Brake provides the same smooth, reliable operation, with similar performance, as the T Series Motor. Specifications Geroler Element Flow l/min [GPM] Speed Pressure bar [PSI] Torque Nm [lb-in] 11 Displacements 55 [15] 75 [20] Up to 1055 RPM 155 [2250] Cont. 190 [2750] Inter. 441 [3905] Cont. 486 [4300] Inter. Features Integrated, Compact, Patented Design Capability of Combining 4 inventory items into a single assembly (motor, brake, counter-balance valve, brake release line) Rear-mounted integrated brake with 6:1 torque advantage Access port for manual brake release (for over-riding brake in the event of loss of release pressure.) Benefits Cost-effective Packaged System Solution Simplifies ordering and inventory requirements Reduces assembly labor Design Flexibility Wet brake is environmentally protected and provides long life Applications Truck-Mounted Equipment (boom rotate and winch) Conveyors Positioners Indexers Marine Cranes (boom rotate and winch) Fishing Winches Recycling and Refuse Equipment Vehicle Recovery Winches Mining Equipment Specialty Utility Vehicles/ Machines Forestry Grapples Agricultural Equipment Railroad Equipment Airport Support Vehicles Lawn & Turf Equipment Anywhere Load-Holding is Needed in a Low-Speed High-Torque Drive System B-4 Crane and winches Boom Lift (Swing) Maintenance Equipment B-4-11

88 T Series with Parking Brake (185-) Application Information Principle of Operation The wet brake is a springapplied / pressure release design. Load-holding is applied by a mechanical spring and released by hydraulic pressure. The spring force holds the brake on when hydraulic pressure is absent. Release Pressure Release pressure is defined as the amount of pressure required to fully release the brake. The brake pressure cavity is common (shared) with the motor case. As a result, maximum release pressure is constrained by the motor case-pressure capability. The T Series Motor with Parking Brake incorporates a shaft seal capable up to 1500 psi (see page B-4-15). However, seal life is reduced at higher case pressure. Residual Pressure Residual pressure is the pressure trapped in the system by restrictions or long return lines. Residual pressure in the motor case will lower the rated load holding torque of the brake. Therefore, special attention needs to be given when applying this product. Keep in mind that long return lines create higher pressure that will reduce brake holding torque. In applications with high system pressures, the use of a pressure reducing valve to limit case and release pressure is recommended. Holding Torque and Motor Output Torque Holding torque is based on grade holding requirements for a vehicle or other load holding requirements in the application. System pressure and motor displacement are the factors in determining motor output torque. Motor displacement, measured in cubic centimeters or cubic inches, is the volume of fluid required to make one revolution. Motor output torque is the rotary force and is usually measured in inch pounds, newton meters or foot pounds. Maximum motor torque depends on pressure and motor displacement. Both output shaft size and shaft type can also affect motor torque. The T Series Motor with Parking Brake load holding capacity is factory set to match any limiting factor in each specific motor configuration (e.g. displacement, output shaft, etc). Note: Eaton Corporation does not approve any products for customer applications. It is the sole responsibility of the customer to qualify and verify the correct operation of products in their systems. Note: Special attention should be given to system back pressure. System back pressure directly affects brake release pressure and can cause the brake to release at undesired conditions. Note: The T Series with parking brake is not compatible with water based fluids. Typical Applications Winch T-Brake/Motor Machine Drive Gear Reduction Pinion Gear T-Brake/Motor Swing Boom Gear Reduction Gear Reduction Driven Load Chain Sprocket T-Brake/Motor Boom Bull or Slew Gear B-4-12

89 T Series with Parking Brake (185-) Specifications Shaft Seal Thrust Bearing Race Thrust Bearing Housing Drive Spacer Plate Combination Brake Release Case Drain Port Brake Pad Ass'y Piston Springs Brake Shaft Manual Brake Release Access Port Exclusion Seal Flange Cap Screws Geroler Drive Collar Washers End Cap B-4 SPECIFICATION DATA T SERIES WITH PARKING BRAKE MOTORS Displ. cm3/r [in3/r] 36 [2.2] 49 [3.0] 66 [4.0] 80 [4.9] 102 [6.2] 131 [8.0] 157 [9.6] 195 [11.9] 244 [14.9] 306 [18.7] 370 [22.6] Speed Flow Flow 38 [10] 45 [12] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] 57 [15] LPM 38 [10] 57 [15] 68 [18] 76 [20] 76 [20] 76 [20] 76 [20] 76 [20] 76 [20] 76 [20] 76 [20] [GPM] Torque 76 [672] 105 [928] 138 [ [1541] 219 [1936] 251 [2226] 2 [2628] 359 [3178] 410 [3633] 441 [3905] 430 [3811] Nm ** 93 [824] 118 [1131] 168 [1488] 212 [1872] 264 [2339] 307 [2718] 359 [3178] 437 [3864] 485 [4290] 483 [4275] 486 [4300] [lb-in] Pressure * 155 [2250] 155 [2250]155 [2250] 155 [2250] 155 [2250] 138 [2000] 138 [2000] 138 [2000] 127 [1850] 110 [1600] 90 [1300] Bar * **190 [2750] 190 [2750] 190 [2750] 190 [2750] 190 [2750] 172 [2500] 172 [2500] 172 [2500] 155 [2250] 124 [1800] 103 [1500] [ PSI] Note: See page B-4-2 for additional motor specification notes and definitions. The T Series with Parking Brake performance is similar to the standard T Series motor. High speed conditions may reduce performance on T Series with Parking Brake. T SERIES BRAKE HOLDING TORQUE SETTINGS: Shaft Output Shaft Code Description [in3/r] Tapered w/key and nut 2,000 2,000 2,000 3,500 3,500 3,500 5,000 5,000 5,000 5,000 5, SAE 6B Splined 2,000 2,000 2,000 3,500 3,500 3,500 5,000 5,000 5,000 5,000 5, mm Straight w/key 2,000 2,000 2,000 3,500 3,500 3,500 3,500 3,500 3,500 3,500 3, Straight w/key 2,000 2,000 2,000 3,500 3,500 3,500 3,500 3,500 3,500 3,500 3, Straight w/.31 dia. crosshole 2,000 2,000 2,000 3,500 3,500 3,500 3,500 3,500 3,500 3,500 3, Straight w/.40 dia. crosshole 2,000 2,000 2,000 3,500 3,500 3,500 3,500 3,500 3,500 3,500 3, /8 SAE B 13T Splined 2,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000 2, /8 SAE B Straight w/key 2,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000 in-lbs in-lbs Note: Full Capacity Brake Limited Capacity Brake The factory setting values are used for each motor based on motor displacement and shaft type. Average Static torque may vary +/- 14% from rated values. B-4-13

90 T Series with Parking Brake (185-) Dimensions (Refer to pages B-4-19 thru B-4-22 for shaft and port dimensions.) Standard Rotation Viewed from Shaft End Port A Pressurized CW Port B Pressurized CCW Ø (4.187) For shaft configuration see separate shaft drawing Port B For port configuration see separate port drawing 7/16+20 UNF-2B O-Ring Port, size 4 brake release port (5.27) 88.9 (3.50) Max Ø 4.20 (106.7) Max 58.5 ( Ø ) Ø Ø 98,3 Max (3.87) ( ) x Ø E F- Port A (060.01) ( ) Y X Ø 7/16-20 UNF-2B O-ring port, size 4 manual brake release access port when required remove O-ring plug. Use 5/16-24 UNF bolt stud and nut (not included) to manually release the brake. (Note: for emergency towing/servicing only) T-SERIES WITH PARKING BRAKE DIMENSIONS 42,9 [1.69] (2) 85,8 [3.38] (2) 45 44,45/44,32 [1.750/1.745] Pilot Dia. 87,9 [3.46] 3/8-16 UNC (15,2 [.60] max. bolt thread engagement Mounting holes (4) equally spaced on 82,6 [3.25] dia. bolt circle or M10 x 1,5 (15,2 [.60] max. bolt thread engagement Mounting holes (4) equally spaced on 82,6 [3.25] dia. bolt circle Displacement X Y cm 3 /r [in 3 /r] mm [inch] mm [inch] 36 [2.2] [7.49] 143.9±0.9 [5.66±0.3] 41 [2.5] [7.51] 144.5±0.9 [5.69±0.3] 49 [3.0] [7.58] 146.3±0.9 [5.76±0.3] 5.9 [3.6] [7.65] 148.1±0.9 [5.83±0.3] 65 [4.0] [7.70] 149.3±0.9 [5.88±0.3] 80 [4.9] [7.81] 152.0±0.9 [5.98±0.3] 102 [6.2] [7.96] 155.9±0.9 [6.14±0.3] 131 [8.0] [8.17] 161.3±0.9 [6.35±0.3] 158 [9.6] [8.37] 166.2±0.9 [6.54±0.3] 195 [11.9] [8.63] 172.9±0.9 [6.81±0.3] 244 [14.9] [8.99] 181.9±0.9 [7.16±0.3] 306 [18.7] [9.43] 193.3±0.9 [7.61±0.3] 370 [22.6] [9.89] 205.0±0.9 [8.07±0.3] Note: Standard Rotation When facing shaft end of motor shaft to rotate clockwise when port A is pressurized, counterclockwise when port B is pressurized Reverse Rotation When facing shaft end of motor shaft will rotate clockwise when port B is pressurized, counterclockwise when port A is pressurized B-4-14

91 T Series with Parking Brake (185-) Brake Release and Motor Case Pressure The T Series Motor with Parking Brake is durable and has long life as long as the recommended case pressure is not exceeded. Allowable case pressure is highest at low shaft speeds. Motor life will be shortened if case pressure exceeds recommended ratings (acceptability may vary with application). Refer to the Case Pressure/ Shaft Seal chart below. This chart is based on case pressure and motor shaft speed. A minimum release pressure of 17 Bar [250 PSI] must be maintained to fully release the brake. Axial Loads 454 kg [1000 lb] P C.6 DP + P 2 P C = Case Pressure P 1 = Inlet Line Pressure P 2 = Back Pressure DP = P 1 P 2 B-4 Case Pressure/Shaft Seal 103 [1500] Case Pressure [PSI] [2000] [1500] [1000] [ 500] Pressure-Reducing/ Relieving Valve Recommended Pressure Reducing/Relieving Valve Required Pressure-Reducing/ Relieving Valve Required Speed RPM B-4-15

92 T Series with Parking Brake (185-) Product Numbers Use digit prefix 185 plus four digit number from charts for complete product number Example Orders will not be accepted without three digit prefix. Standard Valving Low Speed Valving PORT MOUNTING SHAFT SIZE DISPL. cm 3 /r [in 3 /r] / PRODUCT NUMBER 2-Bolt 4-Bolt 2-Bolt SAE B Keyed 7/8-14 O-Ring Manifold B Splined 7/8-14 O-Ring Manifold T Splined 7/8-14 O-Ring /32 pitch Manifold Keyed 7/8-14 O-Ring Manifold B Splined 7/8-14 O-Ring Manifold T Splined 7/8-14 O-Ring /32 pitch Manifold Keyed 7/8-14 O-Ring Manifold B Splined 7/8-14 O-Ring Manifold T Splined 7/8-14 O-Ring /32 pitch Manifold PORT MOUNTING SHAFT SIZE DISPL. cm 3 /r [in 3 /r] / PRODUCT NUMBER 2-Bolt 4-Bolt 2-Bolt SAE B Keyed 7/8-14 O-Ring Manifold B Splined 7/8-14 O-Ring Manifold T Splined 7/8-14 O-Ring /32 pitch Manifold Keyed 7/8-14 O-Ring Manifold B Splined 7/8-14 O-Ring Manifold T Splined 7/8-14 O-Ring /32 pitch Manifold Keyed 7/8-14 O-Ring Manifold B Splined 7/8-14 O-Ring Manifold T Splined 7/8-14 O-Ring /32 pitch Manifold Motors with the low speed valving option enable very smooth low speed operation while maintaining high torque. Designed to run continuously at up to 200 RPM at standard rated pressures and reduced flows, this option provides smooth operation at low speeds. Furthermore, they resist slippage and have more momentary load holding ability than the standard motors. Motors with this valving are not intended for low pressure applications (A minimum of 300 psi delta must be maintained between A port pressure and case pressure). Shaft side / radial load ratings are not affected by this valving. For a T Series motor with parking brake configuration not shown in the charts above use the model code system on page B-4-17 to specify the product in detail. B-4-16

93 T Series with Parking Brake (185-) Model Code The following 30-digit coding system has been developed to identify all of the configuration options for the T Series Motor with Parking Brake. Use this model code to specify a motor with the desired features. All 30-digits of the code must be present when ordering. You may want to photocopy the matrix below to ensure that each number is entered in the correct box. M T B * * * * * * * * * * * * * * * * * * * * * * * * * * B Product M Motor 2, 3 Series T B T Series Motor with Parking Brake 4, 5, 6 Displacement cm 3 /r [in 3 /r] [2.2] [3.0] [4.0] [4.9] [6.2] [8.0] [9.6] [11.9] [14.9] [18.7] [22.6] 7, 8 Mounting Type AA 2 Bolt (Standard) 82,5 [3.248] Dia. and 3,05 [.120] pilot, 13,59 [.535] Dia. Mounting Holes 106,35 [4.187] Dia. B.C. BA 4 Bolt (Standard) 44,40 [1.748] Dia. x 3,05 [.120] pilot, UNC-2B Mounting Holes 82,55 [3.250] Dia. B.C. CA 2 Bolt (Standard) 82,50 [3.248] Dia. x 6,10 [.240] pilot, 10,41 [.410] Dia. Mounting Holes 106,35 [4.187] Dia. B.C. (SAE A) DA 2 Bolt (Std.) 101,60 [4.000] Dia. x 6.10 [.240] pilot, 14,35 [.565] Dia. Mounting Holes 146,05 [5.750] Dia. B.C. (SAE B) EA 4 Bolt Magneto 82,50 [3.248] Dia. x 3,05 [.120] Pilot, 13,59 [.535] Dia. Mounting Holes 106,35 [4.187] Dia. B.C. FA 4 Bolt (Standard) 44,40 [1.748] Dia. x 3,05 [.120] pilot, M10 x 1.5-6H Mounting Holes on 82,55 [3.250] Dia. B.C. 9, 10 Output Shaft Description 01 25,4 [1.00] Dia. Straight, Woodruff Key, UNC-2B Hole in Shaft End 02 25,4 [1.00] Dia. SAE 6B Spline, UNC-2B Hole in Shaft End 16 SAE 13 Tooth Spline, 16/32 Pitch, 21,74 (.856) Dia. (SAE B) 18 25,4 [1.00] Dia. Tapered, Woodruff Key and Nut, 34,92 [1.375] Taper Length [.984] Dia. Straight, 8.0 [.315] Key, MB x H Hole in Shaft End 11, 12 Port Type AA UNF-2B SAE O-Ring Ports AB NPTF Dryseal Pipe Thread Ports AC Manifold ( UNC-2B Mounting Holes) AD Manifold Ports (MB x H Mounting Holes) AF - G 1/2 BSP Straight Thread Ports 13, 14 Case Flow Options 00 None Specified 02 G 1/4 BSP Straight THD Port (End Cap) 03 Manifold Case Drain UNF-2B SAE O-RING PORT (SIDE OF HOUSING) UNF-2B SAE O-RING PORT (MOUNTING FLANGE) 11 - Internal Check Valves 15 Geroler Options A Standard B Free Running 16 Shaft Options 0 None N Electroless Nickel Plated 17, 18 Seal Options 00 Standard Seals 02 Seal Guard 03 Viton Seals 04 Viton Shaft Seal 07 High Pressure Shaft Seal 11 High pressure shaft seal, slinger seal 19 Extreme duty seal guard 19, 00 None 20 Speed Sensor Options AA 12 mm Digital Speed Pickup (15 Pulse) without Lead Wire 21, 22 0 None 23, 24 Valve Options Special Features (Hardware) 00 None Specified AB Low Speed Valving 25 Special Assembly Instructions 0 None 2 Flange Rotation 90 26, 27 Paint/Packaging Options 00 No Paint AA Low Gloss Black Primer 28, 29 Customer ID/ Nameplate Options 0 None Specified 30 Design Code B Two (2) Feature in bold are preferred and allow for shorter lead time. B-4 B-4-17

94 Case Pressure and Case Drain H, S, and T Series Char-Lynn H Series, S Series and T Series motors are durable and have long life as long as the recommended case pressure is not exceeded. Allowable case pressure is highest at low shaft speeds. Consequently, motor life will be shortened if case pressure exceeds these ratings (acceptability may vary with application). Determine if an external case drain is required from the case pressure seal limitation chart below chart based on case pressure and shaft speed. If a case drain line is needed, connect drain line to assure that the motor will always remain full of fluid. A pressure restriction should be added to the case drain line, during which a motor case pressure of 3,5 Bar [50 PSI] is maintained. H Series S Series P1 P 1 P2 P2 Pc Pc Thrust Load P C.6 P + P 2 P C = Case Pressure P 1 = Inlet Line Pressure P 2 = Back Pressure P = P 1 P 2 Axial Loads 454 kg [1000 lb] T Series P1 P2 Pc 103 [1500] Case Pressure Bar [PSI] [2000] [1500] [1000] [ 500] Case Drain Optional Case Drain Required Case Drain Optional Speed RPM Case Pressure Seal Limitation B-4-18

95 H, S and T Series (101-, 103-, 158-, 185-) Side Load Capacity The hydrodynamic bearing has infinite life when shaft load ratings are not exceeded. Hence, the shaft side load capacity is more than adequate to handle most externally applied loads (such as belts, chains, etc.), providing the motor to shaft size is applied within its torque rating. Allowable side load chart, shaft load location drawing and load curves (below) are based on the side / radial loads being applied to shaft at locations A, B, and C, to determine the shaft side load capacity at locations other than those shown use the formula (shown below). For more information about shaft side loads on Char-Lynn motors contact your Eaton representative. Note: When the speed sensor option is used, side load ratings are reduced 25%. RPM ALLOWABLE SHAFT SIDE LOAD KG [LB] A B C [ 339] 136 [ 300] 118 [ 261] [ 452] 181 [ 400] 158 [ 348] [ 565] 227 [ 500] 1 [ 435] [ 678] 272 [ 600] 237 [ 522] [ 904] 363 [ 800] 316 [ 696] [1582] 635 [1400] 552 [1216] B-2 B-3 B Sideload P kg = for RPM N L + 96, Sideload P [lb] = for RPM N L + [3.79] Where N = Shaft Speed (RPM) L = Distance from Mounting Surface P L C B A 45,2 [1.78] 26,9 [1.06] 12,7 [.50] kg 800 [lb] 718 [1582] 635 [1400] 552 [1216] Shaft Side Load kg [lb] [1600] [1400] [1200] [1000] [ 800] [ 600] A B C Mounting Surface * *2 Bolt SAE B mounting flange has a greater pilot thickness and a thinner mounting plate (end of shaft to flange, add 3,3 [.13]). 200 [ 400] 100 [ 200] Shaft Speed (RPM) B-4-19

96 H, S and T Series (101, , 185) Dimensions Shafts Shaft Size Motor Torque Combination Limit Guide Shaft Option 1 inch Dia. Tapered with Woodruff Key and Nu t SAE 6B Splined 25mm w/keyway and 1 inch Dia. Straight w/keyway 1 inch Dia. Straight with.315 Dia. Crosshole 1 inch Dia. Straight with.406 Dia. Crosshole 7/8 inch Straight with Key 7/8 inch SAE B 13T Splined Torque Nm [lb-in] [1000] [2000] [3000] [4000] 1 in. Dia. Straight with Woodruff Key 46,0/44,5 [1.81/1.75] 19,1/18,0 [.75/.71] Mounting Surface * 6,6/4,6 [.26/.18] 25,40/25,15 [1.000/.990] Dia. Key x 6,375/6,350 [.2510/.2500] Wide SAE 6B Splined Shaft 46,0/44,5 [1.81/1.75] 24,5 [1.00] Min. Full Spline Depth Mounting Surface * 6,9/4,8 [.27/.19] 28,30/27,89 [1.114/1.098] 25,40/25,37 [1.000/.999] Dia. 1/4-20 UNC-2B x 14,2 [.56] Min. Deep 25,35/25,30 [.998/.996] Dia. 1/4-20 UNC-2B x 14,2 [.56] Min. Deep 1 in. Dia. Straight Shaft with.315 Dia. Crosshole 1 in. Dia. Straight Shaft with.406 Dia. Crosshole 51,6/50,0 [2.03/1.] 11,7/10,7 [.46/.42] Mounting Surface * 6,6/4,6 [.26/.18] 46,0/44,5 [1.81/1.75] 16,3/15,2 [.64/.60] Mounting Surface * 6,6/4,6 [.26/.18] 25,40/25,37 [1.000/.999] Dia. 8,08/7,92 [.318/.312] Dia. Thru 25,40/25,37 [1.000/.999] Dia. 1/4-20 UNC-2B x 14,2 [.56] Min. Deep 10,44/10,19 [.411/.401] Dia. Thru * 2 Bolt SAE B mounting flange has a greater pilot thickness and a thinner mounting plate (end of shaft to flange, add 3,3 [.13]). B-4-20

97 H, S and T Series (101-, , 185-) Dimensions Shafts 1 in. Dia. Tapered Shaft with Woodruff Key and Nut 25,40/25,15 x 6,38/6,35 [1.000/.990 x.251/.250] Woodruff Ke y 3/4-16 UNF-2A Slotted Hex. Nut 16,0 [.63] Thick 28,12 [1.107] Across Flats Recommended Torque : (203 Nm [150 lb- ft] Dry) (169 Nm [125 lb- ft] Lub ) Plus torque required to align slotted nut with the shaft crosshole Mou ntin g Surface* 61,8/60,2 [2.43/2.37] 37,1 [1.46] Couplin g Widt h 8,4/7,1 [.33/.28] 34,93 [1.375] 25mm Dia. Straight Shaft with 8mm Keyway 50,6/49/,0 [1.99/1.93] 27,99/27,66 [1.102/1.089] Mou ntin g Surface* 8 x 8 x 30mm Straight Key 7,4/5,4 [.29/.21] B-2 B-3 B-4 3,31/2,93 [.130/.115] 25,43/25,37 [1.001/.999] 4,06/3,81 [.160/.150] Dia. Thru 125,000,17mm Taper Per Mete r [ inch Taper Per Foo t Tapered Shaft End Per SAE J50 1 Except as specified 25,00/24,.984/.983 Dia. M8 x 1,25-6H x 16,0 [.63] Deep 7/8 in. Dia. Straight Shaft with Key 7/8 in. Dia. SAE B Shaft 13 T Spline d 25,07/24,81 [.987/.7] 38,6/37,0 [1.52/1.46] Mou ntin g Surface* 6,4 [.25] Straight Key 5,6/3,6 [.22/.14] 38,6/37,0 [1.52/1.46] Mou ntin g Surface* 5,6/3,6 [.22/.14] 22,22/22,19 [.875/.874] Dia. 21,79/21,66 [.858/.853] Major Dia. * 2 Bolt SAE B mounting flange has a greater pilot thickness and a thinner mounting plate (end of shaft to flange, add 3,3 [.13]). B-4-21

98 H, S and T Series (101-, , 185-) Mounting Options Note: Mounting Surface Flatness Requirement is,13 mm [.005 inch] 4 Bolt Magneto Base Bock Mounting Kits ' Mounting Surface 15,2 [.60] 2,8 [.11] 133,9 [5.27] 82,55/82,42 [3.250/3.245] Pilot Dia. 106,35 [4.187] Dia. Bolt Circle 13,87/13,46 [.550/.530] Dia. Thru (2) Mounting Holes 104,4 [4.11] Base Block Mounting Kits 2 Bolt SAE B Mounting Surface 11,9 [.47] 6,1 [.24] 101,60/101,47 [4.000/3.995 Pilot Dia. 146,05 [5.750] Dia. Bolt Circle No /8-14 O-ring Port (2) No /2 NPTF Port (2) 14,2 [.56] 82,6 [3.25] 177,8 [7.00] 13,2 [.52] 124,0 [4.88] Motor Mounting Surface * 50,8 [2.00] 19,05 [.75] 9,4 [.37] 57,2 [2.25] 76,2 [3.00] 14,14/14,53 [.557/.572] Dia. Thru (2) Mounting Holes 126,0 [496] B ,4 [.41] Dia. Mounting Holes (4) 101,6 [4.00] *2 Bolt SAE B mounting flange has a greater pilot thickness and a thinner mounting plate.

99 H, S and T Series (101-, 103-, 158-, 185-) Dimensions Ports 44,7 [1.76] 7/8-14 ports 42,7 [1.64] 7/8-14 UNF O-ring Ports (2) Ports End Ports H Series only G 1/2 (BSP) (2) or 3/4-16 O-Ring (2) Standard Rotation Viewed from Drive End Port A Pressurized CW Port B Pressurized CCW Note: End Ports (H Series only) 23,9 [.94] End ported motor pressure is derated. Reference page B-2-2 for ratings. 19,1 [.75] B-2 B-3 Side Ports H Series S Series T Series 45,7 [1.80] B-4 Mounting Surface * 22,9 [.90] 47,8 [1.88] Use of Teflon Tape Sealant/ Lubricant (with 1/2 14 NPTF Port Connectors only). Wrap When using fittings with Teflon tape, be careful when taping and tightening. Over tightening or improperly taped fittings can cause damage to housing or leakage. Use the following procedures: Wrap approx. 1 1/2 Turns of 13 mm [1/2 in.] wide Teflon Tape around fitting threads start tape 2 threads up from end of fitting. Tighten threads to a Maximum of 34 Nm [25 lb-ft]. Do Not Tighten Further If fittings leak when tightened to maximum torque, either retape, reseal, or replace fittings. *2 Bolt SAE B mounting flange has a greater pilot thickness and a thinner mounting plate. 6-1/2 or 1/2 NPTF ports Manifold Ports 42,7 [1.64] Mounting Surface * G 1/2 BSP or 1/2-14 NPTF (2) 22,9 [.90] Optional Case Drain Port Location (T-Series Only) 5/16-18 UNC (12,7 [.50] Screw Thread Engagement) (4) or M8x1,25 (12,7 [.50] Screw Thread Engagement) (4) 45,7 [1.80] Manifold Ports w/manifold case port 42,7 [1.64] 28,4 [1.12] 12,7 [.50] 14,2 [.56] 31,6 [1.25] 7,87 [.31] 22,9 [.90] 45,7 [1.80] 63,5 [2.50] 28,4 [1.12] 42,7 [1.64] 22,9 [.90] Customer Supplied O-rings (-112) 31,6 [1.25] 14,2 [.56] 45,7 [1.80] 63,5 [2.50] 5/16-18 UNC (12,7 [.50] Screw Thread Engagement) (4) or M8 x 1,25 (12,7 [.50] Screw Thread Engagement) (4) Note: End ported motor option is derated to 1400 continuous, 1700 psi intermittent. B-4-23

100 Notes B-4-24

101 W Series (162-) Highlights Motor Shaft/Spool Valve Heavy Duty Bearing Geroler Star Motor Shaft Drive Features: Heavy duty bearing Wheel drive interface Three-pressure zone design (ability to reduce case pressure) Variety of displacements, shafts, mounts and special options Special options to meet customer needs Description Char-Lynn W Series motors with the Geroler displacement element offer the same low friction and long-life advantages as the S and T Series. The W Series features the simplicity of Eaton s proven spool valve and a Geroler element that provides superior drive life and smooth performance. In addition, this motor has a rugged housing with an extra large capacity side load bearing. W Series Motors Geroler Element Flow l/min [GPM] Speed Pressure bar [PSI] Torque Nm [lb-in] 7 Displacements 68 [18] *** 76 [20] ** 288 RPM 165 [2400] Cont.*** 179 [2600] Inter.** 410 [3624] Cont.*** 562 [40] Inter.** *** (Cont.) rating, motor may be run continuously at these ratings. ** (Inter.) operation, 10% of every minute. Benefits: High side-load capacity High shock load capability Wheel mount interface Compact powerful package High efficiency Smooth low-speed operation Extended leak-free performance Applications: Scissors lifts Boom lifts Mid-size ZTR mowers Turf equipment Greens mowers Sand trap rakes Railroad maintenance equipment Industrial sweepers and floor polishers Skid steer attachments Many more B-5 Scissor Lift Sweeper Trencher Boom Lift B-5-1