Parts_Manual_DM204C_EN_22

Transcription

1 Parts_Manual_DM204C_EN_22 Drost Machines BV Utrechtsestraatweg TX RHENEN Ordering parts: Tel: Fax: Website

2 1 Cabine Cabine Interior Airco Steering Column Command Arm Exterior Hydraulics Pumps Functions Implement and Front-lift PTO Implement Steering System Driving System Reservoirs and Cooling Hydraulic-oil tank Oil-Cooler Fuel tank and Battery Engine Chassis Chassis Front and Front-lift Chassis Rear A-Frame Fast Moving Parts Index by Part-Code Index by Part-Name Drost Machines BV Rhenen Page 2 Version 2.2

3 Drost Machines BV Rhenen Page 3 Version 2.2

4 1 Cabine 1.1 Interior Drost Machines BV Rhenen Page 4 Version 2.2

5 Partcode Disription Door rubber Wiper motor Screen-washer pump + tank Seat, mech. suspended, Arm rest seat (L and R) Driving pedal DM-Trac (double) Anti-slide rubber Air suspended seat Maximo XL Air suspended seat Maximo XXL Drost Machines BV Rhenen Page 5 Version 2.2

6 C-0570R 36C-0570L Drost Machines BV Rhenen Page 6 Version 2.2

7 Part code Description Door lock inside left Door lock inside right Pull handle 36C-5570L Door L (construction part less components) 36C-5570R Door R (construction part less components) Gas loaded spring < S/N:XL9DMTRAC Gas loaded spring > S/N:XL9DMTRAC S-3008 Kit for upgrading Drost Machines BV Rhenen Page 7 Version 2.2

8 Drost Machines BV Rhenen Page 8 Version 2.2

9 Part code Description Control panel air conditioning/heater Ventilation breather Cabin lighting Speakers 40W 2-way Drost Machines BV Rhenen Page 9 Version 2.2

10 Drost Machines BV Rhenen Page 10 Version 2.2

11 Part code Description Heater DM-Trac Heater valve ISO connector (Radio) Speakers 40W 2-way Radio-CD-player Cable (inside) 1,5mm (heater) Cable (outside) 1,5mm (heater) Air filter cabin 1100 (two peaces are needed for filtration) Water hose 16mm Expansion valve Temperature switch air-co Switch panel Switch for blower 3 pos Drost Machines BV Rhenen Page 11 Version 2.2

12 Air conditioning S Drost Machines BV Rhenen Page 12 Version 2.2

13 - Part code Description Air-co hose A Air-co hose A Air-co hose A Air-co hose A23 14S-1228 Condenser Air-co compressor Receiver-drier V-Belt Air-co Compressor Heater / air-conditioning Unit Drost Machines BV Rhenen Page 13 Version 2.2

14 1.1.1 Steering Column a Drost Machines BV Rhenen Page 14 Version 2.2

15 No Partcode Disription Steering column (Complete) Meter unit 2a Switch Road light 2b Knob for switch 2c Bracket for switch 3a Switch Rotating light 3b Knob for switch 3c Bracket for switch 4a Switch working light 4b Knob for switch 4c Bracket for switch 5a Switch hazard light 5b Knob for switch 5c Bracket for switch 6a Blind 6b Bracket for switch 7a Switch Parking brake 7b Knob for switch 7c Bracket for switch Combi switch turning light, washer, horn Ingnition switch 9a Ignition key Steering-column lock Plastic cover top rear Plastic cover top front Plastic cover left Plastic cover right Plastic cover left bottum Plastic cover right bottum Plastic cover bottum Plastic cover bottom Rubber flexible Wiring for column Cable connector for switches pin connector (chassis mount) pin connector (cable mount) Drost Machines BV Rhenen Page 15 Version 2.2

16 1.1.2 Command Arm Drost Machines BV Rhenen Page 16 Version 2.2

17 Partcode Disription Joystick 4 position Switch, 3-pos Switch, 2-pos. With lock Switch, 3-pos. Spring Return (2) Cover, Switch Symbol, Quick-Couplings Symbol, PTO Rear Symbol, PTO Relay 12V 4-pole (swith over) Holder relay and clip Cover, 30 mm Rail, relay Accelerator control handle Drost Machines BV Rhenen Page 17 Version 2.2

18 1.2 Exterior c-5600R c-5600L xx-xxxx Drost Machines BV Rhenen Page 18 Version 2.2

19 Partcode Disription Quick coupling male 1/4" Dust plug 1/ Quick coupling male 1/2" Quick coupling female 1/2" Dust plug 1/ Dust cap 1/ Door handle with keylock L Door hinge Filler for Door Hinge Vibration damper (Cabin) Front-screen wiper Wiper blade Screen-washer hose Screen washer nozzle Screen-washer hose conector Outside mirror with arm L Outside mirror with arm R Mirror only left or right Head light R Head light L Rotation light (flexible) 12V Sticker Nimos (21x9cm) Sheet-metal ring M Front-screen (top) Front-screen (below) Door window C L 36C-5600L Bracket for light L 36C-5600R Bracket for light L A-frame 204 Comfort Drost Machines BV Rhenen Page 19 Version 2.2

20 C-5570R C C-5570L Drost Machines BV Rhenen Page 20 Version 2.2

21 Partcode Disription Door handle without keylock R Aerial Rear window C L Rear window C R Door mirror (low) C R Sliding window C R Side screen C L Side screen C R 36C-5570L Door L Cabine C-5570R Door R Cabine C-5617 Bracket for rotation light Drost Machines BV Rhenen Page 21 Version 2.2

22 2 Hydraulics 2.1 Pumps Drost Machines BV Rhenen Page 22 Version 2.2

23 Partcode Disription Measurement point coupler Presure switch IP bar Brake light Presure switch IP 0-2 bar Backing light tempomat Driving-pump DM-Trac Scavenging valve Coupling Engine side Coupling Pump side Backplate Lombardini Engine Gear pump 25cc (PTO) Gear pump 6cc (steering) Pump flange 30 x 3/8" Pump flange 30 x 1/2" Pump flange 35 x ½" Pump flange 40 x 3/4 Drost Machines BV Rhenen Page 23 Version 2.2

24 2.2 Functions Implement and Front-lift Drost Machines BV Rhenen Page 24 Version 2.2

25 Partcode Disription Coil 2/2 valve 12VDC Valve 2/2 NC 12VDC (frontlift) Valve 2/2 NO 12VDC Coil Valve NG3 12VDC Valve 4/3 12VDC NG Mountingplate incl. reliefvalve Endplate Valve NG Horn Drost Machines BV Rhenen Page 25 Version 2.2

26 2.3 PTO Implement Drost Machines BV Rhenen Page 26 Version 2.2

27 Partcode Disription Relief valve Valve 4/3 12VDC NG6 (PTO) Coil Valve NG6 12VDC Mountingplate valve NG Valve 2/2 12V NC Pressure valve Ckeckvalve Valve 2/2 12V NO Valve 3/2 12 V Pressure reducing valve (ground pressure) Drost Machines BV Rhenen Page 27 Version 2.2

28 2.4 Steering System C-5220 Drost Machines BV Rhenen Page 28 Version 2.2

29 Orbitrol OSPC 80LS+Prio Steering cylinder DM-Trac Sealkit cylinder 25/ Ball joint end 20mm 36C-5220 Pin ø30mm pitching Drost Machines BV Rhenen Page 29 Version 2.2

30 2.5 Driving System S C C-6020 To PTO A B Drost Machines BV Rhenen Page 30 Version 2.2

31 Partcode Disription Driving-pump DM-Trac Weel-motor front DM-Trac Weel-motor rear DM-Trac Coil 2/2 valve 12VDC Valve 3/2 12VDC (brake sytem) Hydraulic filter (suction/return) Check valve Driving pedal DM-Trac (dubble) Gear pump 25cc (PTO) 14S-9950 Bracket for driving pedal left / right 36C-6019 Driving pedal left side 36C-6020 Driving pedal right side Seal kit for wheel-motor with brake Drost Machines BV Rhenen Page 31 Version 2.2

32 3 Reservoirs and Cooling 3.1 Hydraulic-oil tank Drost Machines BV Rhenen Page 32 Version 2.2

33 Partcode Disription Hydraulic filter (suction/return) Hydraulic filter element Temperature switch oil-tank Gauge glas LG 1 T < XL9DMTRAC Gauge glas LG 2 T > XL9DMTRAC Filler/Breather filter 7 mu Drost Machines BV Rhenen Page 33 Version 2.2

34 3.2 Oil-Cooler Drost Machines BV Rhenen Page 34 Version 2.2

35 Partcode Disription Oil-cooler DM-Trac Temperature switch oil-cooler 36C-5145 Dirt cover oil cooler Drost Machines BV Rhenen Page 35 Version 2.2

36 3.3 Fuel tank and Battery C Drost Machines BV Rhenen Page 36 Version 2.2

37 Partcode Disription Breater filler TR Battery 12V 44 Ah < XL9DMTRAC Battery-terminal clamp Battery-terminal clamp Tank transmitter 36C-5100 Battery cover DM-Trac Battery 12V 62 Ah > XL9DMTRAC Drost Machines BV Rhenen Page 37 Version 2.2

38 4 Engine Drost Machines BV Rhenen Page 38 Version 2.2

39 Partcode Disription Air filter cartridge Fuel hose RM Fuel hose RM Water hose 16mm Air hose 76mm Air filter safety cartridge Air filter complete Drost Machines BV Rhenen Page 39 Version 2.2

40 C S Drost Machines BV Rhenen Page 40 Version 2.2

41 Partcode Disription Vibration damper (engine) Muffler Lomb. LDW 2204 CHD Plus Engine Lomb. LDW 2204 CHD Plus Generator 65A Lombardini Radiator Lomb.LDW2204CHDPlus Radiator cap 36C-5310 Exhaust pipe DM-Trac 204 (Lomb.) Cooling fan 20S-3029 Cooling fan cover Radiator <S/N:XL9DMTRAC Radiator >S/N:XL9DMTRAC Drost Machines BV Rhenen Page 41 Version 2.2

42 Drost Machines BV Rhenen Page 42 Version 2.2

43 Partcode Disription Accelerator cable (hand) Accelerator cable (foot) Coupling ball M Watertemperature sensor Drost Machines BV Rhenen Page 43 Version 2.2

44 5 Chassis 5.1 Chassis Front and Front-lift or C-5621A xxxx 36C-6600R 36C-5605R 36C-5621A 36C-5621B C-6600L 36C-5605L Drost Machines BV Rhenen Page 44 Version 2.2

45 Partcode Disription Weel-motor front DM-Trac Frontlift cylinder DM-Trac 204 < XL9DMTRAC Frontlift cylinder DM-Trac 204 > XL9DMTRAC Sealkit for Sealkit for Air-breather filter Vibration damper (Cabin) Protection boot Sliding bearing 36C-5605L Coupler A-frame L 36C-5605R Coupler A-frame R 36C-5621A Pin ø20 mm lift-arm DM-Trac C-5621B Pin ø30 mm lift-arm DM-Trac C-6600L Liftarm L DM-Trac C-6600R Liftarm R DM-Trac Weel nut M14 x 1, Tire 26 x ply/ ET Tire 26 x ply/ ET-45 38S-0685 Rim for and Drost Machines BV Rhenen Page 45 Version 2.2

46 36C C Drost Machines BV Rhenen Page 46 Version 2.2

47 Partcode Disription Horn Disk-spring torsion system 36C-5185 Pin stability DM-Trac C-5220 Pin ø30mm pitching Drost Machines BV Rhenen Page 47 Version 2.2

48 5.2 Chassis Rear C C or Drost Machines BV Rhenen Page 48 Version 2.2

49 Partcode Disription Weel-motor rear DM-Trac Rain-cap 76mm 36C-5104 Cap oilcooler DM-Trac C-5145 Grill oilcooler DM-Trac Weel nut M14 x 1, Tire 26 x ply/ ET Tire 26 x ply/ ET-45 Drost Machines BV Rhenen Page 49 Version 2.2

50 A C A Drost Machines BV Rhenen Page 50 Version 2.2

51 Partcode Disription Quick coupling male 1/2" Quick coupling female 1/2" Dust plug 1/ Dust cap 1/ Rear-cobimnation light L Rear-light cover Left Rear-cobimnation light R Rear-light cover Left Coupling plug 7pole (ligth) Damper body Lock for tipping-box Rear coupling DM-Trac A Pin with ball rear coupling DM-Trac 36C-5150 Grill Radiateur DM-Trac Lock Drost Machines BV Rhenen Page 51 Version 2.2

52 5.3 A-Frame C C-5605R C-5605L Drost Machines BV Rhenen Page 52 Version 2.2

53 Partcode Disription Top link pin 19mm Top link pin 22mm A-frame 204 Comfort 36C-5660 Top link A-frame Drost Machines BV Rhenen Page 53 Version 2.2

54 6 Fast Moving Parts Partcode Disription Filler/Breather filter 7 mu Hydraulic filter element (suction/return) Fuse 10A Fuse 25A Accelerator cable (hand) Accelerator cable (foot) Air filter Lomb. LDW 2204 CHD Plus Air filter cartridge cabine 1100 (2 pieces) Oil filter Lomb. LDW 2204 CHD Plus Fuel filter Lomb. LDW 2204 CHD Plus Drost Machines BV Rhenen Page 54 Version 2.2

55 7 Index by Part-Code Partcode Disription Remarks Chapter Measurement point coupler Quick coupling male 1/4" Dust plug 1/ Quick coupling male 1/2" Quick coupling female 1/2" Dust plug 1/ Dust cap 1/ Driving-pump DM-Trac Scavenging valve Weel-motor front DM-Trac Weel-motor rear DM-Trac Coil 2/2 valve 12VDC Valve 2/2 NC 12VDC (frontlift) Valve 2/2 NO 12VDC Valve 3/2 12VDC (brake sytem) Relief valve Flow contol valve (uni-directional) Hydraulic filter (pump suction) Hydraulic filter (suction/return) Hydraulic filter element (suction/return) Check valve Coil Valve NG3 12VDC Valve 4/3 12VDC NG Mountingplate incl. reliefvalve Endplate Valve NG Valve 4/3 12VDC NG6 (PTO) Coil Valve NG6 12VDC Connector (Hirschnan) black Connector (Hirschnan) grey Mountingplate valve NG Oil-cooler DM-Trac 204 (Eco11) Temperature switch oil-tank Temperature switch oil-cooler Orbitrol OSPC 80LS+Prio Gauge glas LG 1 T Breater filler TR Filler/Breather filter 7 mu Presure switch IP Frontlift cylinder DM-Trac 204 til :XL9DMTRAC Frontlift cylinder DM-Trac 204 from :XL9DMTRAC Steering cylinder DM-Trac Sealkit cylinder 25/ Sealkit for Ball joint end 20mm 5.1 Drost Machines BV Rhenen Page 55 Version 2.2

56 Air-breather filter xxxx Sealkit for Door handle without keylock R Door lock inside left Door lock inside rigth Door handle with keylock L Pull handle Door hinge Control panel air conditioning/heater Heater DM-Trac Heater valve Vibration damper (Cabin) Door rubber Profile rubber Ventilation breater Wiper motor Front-screen wiper Wiper blade Screen-washer pump + tank Screen-washer hose Screen washer nozzle Screen-washer hose conector Seat, mech. suspended, Arm rest seat (L and R) Air suspensed seat Maximo XL Air suspensed seat Maximo XXL Outside mirror with arm L Outside mirror with arm R Gas spring 250N Cabin lighting Horn Driving pedal DM-Trac (dubble) Protection boot Cabin cloth lining Joystick 4 position Switch, 3-pos Switch, 2-pos. With lock Switch, 3-pos. Spring Return (2) Cover, Switch Symbol, Quick-Couplings Symbol, PTO Rear Symbol, PTO Glow relay Holder glow relay Relay 12V (change-over) Relay 12V 4-pole (swith over) Drost Machines BV Rhenen Page 56 Version 2.2

57 Holder relay and clip Fuse box Rear-cobimnation light L Rear-cobimnation light R Head light R Head light L Rotation light (flexible) 12V Cover, 30 mm Steering column Fuse 25A ISO conector (Radio) Aerial Speakers 40W 2-way Radio-CD-player Rail, relay Battery 12V 44 A/H Battery-terminal clamp Battery-terminal clamp Diode 3A Relais direction indicator Cable (inside) 1,5mm (heater) Cable (outside) 1,5mm (heater) Accelerator cable (hand) Accelerator cable (foot) Accelerator control handle Rain-cap 76mm Air filter Lomb. LDW 2204 CHD Plus Air filter cabine Oil filter Lomb. LDW 2204 CHD Plus Fuel filter Lomb. LDW 2204 CHD Plus Damper body Vibration damper (engine) Exhaust-pipe clamp Muffler Lomb. LDW 2204 CHD Plus Fuel hose RM Fuel hose RM Water hose 16mm Air hose 50mm Air hose 76mm Engine Lomb. LDW 2204 CHD Plus Starter motor 2,2 kw 12V Lomb Generator 65A Lombardini Radiator Lomb.LDW2204CHDPlus Radiator cap Tank transmitter Watertemperature sensor Sticker Nimos (21x9cm) 1.2 Drost Machines BV Rhenen Page 57 Version 2.2

58 Sticker read manual Striping DM-Trac 204 comfort Disk-spring torsion system Sheet-metal ring M Front-screen (top) Front-screen (below) Rear window C L Rear window C R Door window C L Door mirror (low) C R Sliding window C R Side screen C L Side screen C R Sliding bearing Grease nipple M6 x Grease nipple M8 x 1, Top link pin 19mm Top link pin 22mm Lock for tipping-box Rear coupling DM-Trac A Pin with ball rear coupling DM-Trac C-5100 Batery cover DM-Trac C-5104 Cap oilcooler DM-Trac C-5145 Grill oilcooler DM-Trac C-5150 Grill Radiateur DM-Trac C-5185 Pin stability DM-Trac C-5220 Pin ø30mm pitching C-5310 Exhaust pipe DM-Trac 204 (Lomb.) 4 36C-5570L Door L Cabine C-5570R Door R Cabine C-5600L Bracket for light L C-5600R Bracket for light L C-5605L Coupler A-frame L C-5605R Coupler A-frame L C-5617 Bracket for rotation light C-5621A Pin ø22 mm lift-arm DM-Trac C-5621B Pin ø22 mm lift-arm DM-Trac C-5660 Top link A-frame C-6600L Liftarm L DM-Trac C-6600R Liftarm R DM-Trac Tire 26 x ply/ ET Tire 26 x ply/ ET Weel nut M14 x 1, Lock Anti-slide rubber Cooling-liquid Permafluid -26C Diesel 3.2 Drost Machines BV Rhenen Page 58 Version 2.2

59 Air-filter cabine A-frame 204 Comfort Gear pump 25cc (PTO) Gear pump 6cc (steering) Punp flange 30 x 3/8" Punp flange 30 x 1/2" Index by Part-Name Partcode Disription Remarks Chapter A Accelerator cable (foot) Accelerator cable (hand) Accelerator control handle Aerial A-frame 204 Comfort Air filter cabine Air filter Lomb. LDW 2204 CHD Plus Air hose 50mm Air hose 76mm Air-breather filter Air-filter cabine Anti-slide rubber Arm rest seat (L and R) Air suspensed seat Maximo XL Air suspensed seat Maximo XXL 1.1 B Ball joint end 20mm C-5100 Batery cover DM-Trac Battery 12V 44 A/H Battery-terminal clamp Battery-terminal clamp C-5600L Bracket for light L C-5600R Bracket for light L C-5617 Bracket for rotation light Breater filler TR2 3.2 C Cabin cloth lining Cabin lighting Cable (inside) 1,5mm (heater) Cable (outside) 1,5mm (heater) C-5104 Cap oilcooler DM-Trac Check valve Coil 2/2 valve 12VDC Coil Valve NG3 12VDC Coil Valve NG6 12VDC 2.3 Drost Machines BV Rhenen Page 59 Version 2.2

60 Connector (Hirschnan) black Connector (Hirschnan) grey Control panel air conditioning/heater Cooling-liquid Permafluid -26C 4 36C-5605L Coupler A-frame L C-5605R Coupler A-frame L Cover, 30 mm Cover, Switch D Damper body Diesel Diode 3A Disk-spring torsion system Door handle with keylock L Door handle without keylock R Door hinge C-5570L Door L Cabine Door lock inside left Door lock inside rigth Door mirror (low) C R C-5570R Door R Cabine Door rubber Door window C L Driving pedal DM-Trac (dubble) Driving-pump DM-Trac Dust cap 1/ Dust plug 1/ Dust plug 1/ E Endplate Valve NG Engine Lomb. LDW 2204 CHD Plus 4 36C-5310 Exhaust pipe DM-Trac 204 (Lomb.) Exhaust-pipe clamp 4 F Filler/Breather filter 7 mu Flow contol valve (uni-directional) Frontlift cylinder DM-Trac 204 til :XL9DMTRAC Frontlift cylinder DM-Trac 204 from :XL9DMTRAC Front-screen (below) Front-screen (top) Front-screen wiper Fuel filter Lomb. LDW 2204 CHD Plus Fuel hose RM Fuel hose RM Fuse 25A Fuse box G Drost Machines BV Rhenen Page 60 Version 2.2

61 Gas spring 250N Gauge glas LG 1 T Gear pump 25cc (PTO) Gear pump 6cc (steering) Generator 65A Lombardini Glow relay Grease nipple M6 x Grease nipple M8 x 1, C-5145 Grill oilcooler DM-Trac C-5150 Grill Radiateur DM-Trac H Head light L Head light R Heater DM-Trac Heater valve Holder glow relay Holder relay and clip Horn Hydraulic filter (pump suction) Hydraulic filter (suction/return) Hydraulic filter element (suction/return) 7 I ISO conector (Radio) 1.1 J Joystick 4 position L 36C-6600L Liftarm L DM-Trac C-6600R Liftarm R DM-Trac Lock Lock for tipping-box 4 M Measurement point coupler Mountingplate incl. reliefvalve Mountingplate valve NG Muffler Lomb. LDW 2204 CHD Plus 4 O Oil filter Lomb. LDW 2204 CHD Plus Oil-cooler DM-Trac 204 (Eco11) Orbitrol OSPC 80LS+Prio Outside mirror with arm L Outside mirror with arm R 1.2 P 36C-5621A Pin ø22 mm lift-arm DM-Trac C-5621B Pin ø22 mm lift-arm DM-Trac C-5220 Pin ø30mm pitching C-5185 Pin stability DM-Trac A Pin with ball rear coupling DM-Trac 5.2 Drost Machines BV Rhenen Page 61 Version 2.2

62 Presure switch IP Profile rubber Protection boot Pull handle Punp flange 30 x 3/8" Punp flange 30 x 1/2" 2.1 Q Quick coupling female 1/2" Quick coupling male 1/2" Quick coupling male 1/4" R Radiator cap Radiator Lomb.LDW2204CHDPlus Radio-CD-player Rail, relay Rain-cap 76mm Rear coupling DM-Trac Rear window C L Rear window C R Rear-cobimnation light L Rear-cobimnation light R Relais direction indicator Relay 12V (change-over) Relay 12V 4-pole (swith over) Relief valve Rotation light (flexible) 12V 1.2 S Scavenging valve Screen washer nozzle Screen-washer hose Screen-washer hose conector Screen-washer pump + tank Sealkit cylinder 25/ xxxx Sealkit for Sealkit for Seat, mech. suspended, Sheet-metal ring M Side screen C L Side screen C R Sliding bearing Sliding window C R Speakers 40W 2-way Starter motor 2,2 kw 12V Lomb Steering column Steering cylinder DM-Trac Sticker Nimos (21x9cm) Sticker read manual 1.2 Drost Machines BV Rhenen Page 62 Version 2.2

63 Striping DM-Trac 204 comfort Switch, 2-pos. With lock Switch, 3-pos Switch, 3-pos. Spring Return (2) Symbol, PTO Symbol, PTO Rear Symbol, Quick-Couplings T Tank transmitter Temperature switch oil-cooler Temperature switch oil-tank Tire 26 x ply/ ET Tire 26 x ply/ ET C-5660 Top link A-frame Top link pin 19mm Top link pin 22mm 5.3 V Valve 2/2 NC 12VDC (frontlift) Valve 2/2 NO 12VDC Valve 3/2 12VDC (brake sytem) Valve 4/3 12VDC NG Valve 4/3 12VDC NG6 (PTO) Ventilation breater Vibration damper (Cabin) Vibration damper (engine) Water hose 16mm W Watertemperature sensor Weel nut M14 x 1, Weel-motor front DM-Trac Weel-motor rear DM-Trac Wiper blade Wiper motor 1.1 Drost Machines BV Rhenen Page 63 Version 2.2