SERIES PSI LINEAR POSITIONING CYLINDER PURAKAL CYLINDERS, INC CYLINDERS, INC 5000 PSI NON SHOCK

Transcription

1 CYLINDERS, INC SERIES PSI 5000 PSI NON SHOCK LINEAR POSITIONING CYLINDER PURAKAL CYLINDERS, INC P.O. Box S. Danebo Ave. Eugene, OR Phone (541) FAX (541)

2 ORDER INFORMATION The example that follows illustrates the basic order code system. Use this code system for accurate and effi cient processing of your cylinder order. 4-MP MTS-S SERIES MOUNTING BORE SIZE STROKE ROD SIZE SCIAL PREFERRED MAGNET ASSY PORTS CUSHION ROD END STYLE SERIES 1 = 100 (Air and low pressure hydraulic) 2 = 2500 (Welded hydraulic) 3 = 3000 ( Hydraulic) 4 = 3050 (Sensor positioning) 5 = 3500 (Extra heavy duty hydraulic) ROD END STYLE 1 = Standard male thread (KK) 2 = Oversized male thread (CC) 3 = Female thread (KK) 4 = Special thread size 5 = Safety coupler MOUNTING MS2 MS4 MX0 MX3 MP1 MP3 MPU3 MT1 MT4 MF1 MF5 BORE SIZE (INCHES) (Contact factory for other Bore Sizes) STROKE (INCHES) XXX.XX ROD SIZE 1 = Standard #1 (smallest standard) 2 = Standard #2 3 = Oversized CUSHIONING 0 = Non cushioned 1 = Cushioned on rod end only 2 = Cushioned on blind end only 3 = Cushioned on both ends PORTS 1 = NPT 2 = SAE 3 = Standard proportional valve 4 = Special PREFERRED MAGNET ASSY BALLUFF, GEMCO, MTS, Etc... SCIAL Specify any special features. A sketch may be submitted to facilitate your order.

3 TABLE OF CONTENTS How to Order Cylinder Inside front cover Repair Kit Seal Kit Warranty Parts List Design Features Cushions Porting Piston Rod Cylinder Selection Installation Maintenance Mounting Dimensions 2" - 5" Bore Accessories Standard Valve Patterns and Recommended Torque Inside back cover WARRANTY: Our products are warranted for one year to be free from defects in workmanship and material. We will replace or repair at our election, including lowest transportation costs, any product that our inspection shows to be defective. Any claim under this warranty must be made within ten days after Buyer's receipt of the product shipped or, in the event the defect is incapable of discovery until in use or in processing in the manufacture of other products, within ten days after buyer learns of the alleged defect giving rise to the claim. In any event, any such claim must be made within the one year period covered by this warranty. We assume no liability for consequential damages of any kind, or for damages arising from a claim of negligence. Our liability is limited to the replacement or repair of the defective part. 1

4 PARTS LIST REPAIR KIT CONTENTS: ITEMS SEAL KIT CONTENTS: ITEMS To insure the proper components and to speed your order please specify: 1. Serial number of cylinder. 2. Part number or drawing number of cylinder (if applicable). 3. Model (series and mounting style). 4. Bore of cylinder. 5. Stroke of cylinder. 6. Piston rod diameter. 7. Operating medium. 010 Rod Head 020 Servo Head 030 Retainer Plate 040 Piston 050 Rod Bearing 110 Barrel 120 Tie Rod 130 Piston Rod 210 Barrel Seal, Rod End ('O' Ring) 211 Barrel Seal, Blind End ('O' Ring) 230 Rod Seal (Deep Cup) 250 Rod Wiper 270 Bearing O.D. Seal ('O' Ring) 280 Bearing O.D. Seal (Backup) 310 Piston O.D. Seal 311 Piston Seal Expander 350 Piston Wear Ring 420 Transducer Cover 430 Magnet 440 Spacer 450 Wave Spring 460 Snap Ring 610 Tie Rod Nut 620 Hardened Washer 631 Cover Cap Screw 650 Piston Lock 661 Straight Fitting 662 Elbow Fitting 663 Port Tube 860 Seal Kit 870 Repair Kit 862 Rod Bearing With Seals 864 Rod Seal Kit 866 Piston Seal Kit 2

5 DESCRIPTION AND FEATURES PURAKAL Series 3050 cylinders are used in conjunction with a magnetostrictive linear displacement transducer and a servo-solenoid valve to form a closed loop positioning system. Cylinders may be purchased as complete units including valve and transducer - assembled, fl ushed, and tested. ADJUSTABLE CUSHION VALVE: BALL CHECK ASSEMBLY: BARREL: CUSHIONS: FLUID: MOUNTINGS: PISTON: PISTON ROD: PORTING: PRESSURE: ROD BEARINGS: COVER: TEMRATURES: SIZES: TOLERANCES: This infi nite adjustment feature can be obtained at an additional cost for all bores and rod sizes that are not fi xed cushions. Standard position is #2 Ball check assemblies are supplied as standard for most cushioned cylinders. Standard position is #4 Standard material is cold drawn seamless honed steel tubing. All cylinders are supplied as non-cushioned unless otherwise requested. Certain 2", and 2.5" bore cylinders are limited to fi xed, non adjustable cushions. For longer cushions, check with the factory. Series 3050 cylinders are designed for operation with mineral based hydraulic fl uid. Specify any special fl uids or lubricant if required. Most popular NFPA mounts are available. The piston is extra long to accommodate multiple low friction wear rings. It is threaded and positively locked to the piston rod. A single bi-directional tefl on ring seal assures smooth low friction operation and long life. Piston rods are hard chrome plated with a 90,000 psi or better tensile strength. Rods are precision gun drilled for a displacement transducer. All commonly used rod end styles are available. SAE 'O' ring ports connect to the servo valve "P" and "T" ports. The valve's "B" port is plumbed to the retract side of the cylinder with high pressure hydraulic tubing and forged steel fi ttings. The "A" port is connected directly to the cylinder extend side. The valve can be plumbed in the conventional manner or can be confi gured as a regenerative circuit. Contact factory for dimensional information when mounting the valve remotely. Series 3050 cylinders are rated for 3,000 PSI and 5,000 PSI non-shock service. The 3050 cylinder uses the SAE 660 rod bearing from our Heavy Duty Series 3000 series cylinder, with the same urethane rod wiper and "Deep" style cup seal. The transducer body is protected with a rugged steel cover. Series 3050 cylinders operate continuously at -10 degrees F to 165 degrees F. For special temperature or medium, contact our engineering department. NFPA standard bore sizes 2 inch through 5 inch with a choice of standard or oversize rods. All dimensions are in inches with tolerances of ± 1/32". There will be an additional cost for closer tolerances 3

6 SELECT THE BORE SIZE Use the table below to select the cylinder bore size that provides the required force at the desired working pressure. As a general guideline, select a cylinder that provides about 10% more force than the minimum requirement. PURAKAL SERIES 3050 CYLINDER SELECTION After selecting the proper size cylinder for the job use the envelope and mounting dimension charts to determine cylinder dimensions. CYL BORE DIA PISTON ROD DIA PRESSURE RATING HEAVY 4:1 DUTY SAFETY SERVICE CYL WORK ACTION SELECT THE PISTON ROD SIZE WORK AREA SQ IN WORKING PRESSURE PSI FLUID REQUIRED R INCH OF STROKE FACTOR GAL CU FT PUSH /2 5/ PULL PULL PUSH PULL /8 PULL PUSH /2 1 PULL /8 PULL /4 PULL PUSH /4 1 3/8 PULL /4 PULL PULL PUSH /4 PULL PULL /2 PULL PUSH PULL /2 PULL /2 PULL PUSH /2 PULL PULL PULL PUSH /2 PULL PULL /2 PULL PUSH /2 PULL /2 PULL PULL PUSH /2 PULL PULL PULL For most tension applications, the smallest standard rod diameter is adequate. For a push application, determine the proper rod size using the following procedure. Determine the maximum load that will be imposed on the rod. Identify the mounting style and the corresponding "L" dimension from the Mounting Style illustration on the following page. Determine the stop tube length, if required, from the discussion at right. For mounting styles B, C, D, and J, add the stop tube length to the "L" dimension to obtain the basic column length. Refer to the Allowable Column Load table on page 5 and select the line with a thrust load greater than or equal to your requirement. Scan to the right until a length greater than or equal to your basic column length is encountered. Read the required piston rod diameter at the top of the column. 4

7 PISTON ROD SIZES MOUNTING STYLES STOP TUBE LENGTH Stop tubes are spacers which increase the distance between the piston and rod head, maintaining alignment of the piston rod and cylinder bore. This reduces the eccentricity in the column, resulting in lower bending stress in the rod. The increased span also reduces the bearing stress on the piston and rod bearings. Stop tubes are advisable for long stroke push cylinders mounted as styes A, B, C, D, J, and K. When the value of "L" exceeds 50 inches, use one whole inch of stop tube for each 10 inches of length in excess of 50 inches. For a horizontally mounted cylinder with piston rod unsupported and no weight added to the rod (style F), use one whole inch of stop tube for every 10 inches of length in excess of 50 inches. For horizontally mounted styles J, K, and M, it is advisable to calculate the bearing loads with the rod fully extended. The bearing loads should be limited to 200 psi for smooth operation and long life and not more than 350 psi under any condition. For style K (center trunnion cylinder), the most favorable rod bearing load is obtained with the XI dimension equal to about 1/3 the total collapsed cylinder length. ALLOWABLE COLUMN LOAD THRUST PISTON ROD DIAMETER (LBS) 5/ /8 1 3/ / / /2 5 1/ , , , , , , , , , , , , , , , , , , , , , , , , , ,

8 CYLINDER INSTALLATION WARNING: Hydraulic systems may contain large levels of stored energy. Do not attempt to connect, disconnect, test, or repair a hydraulic device unless properly trained. Always exhaust the pressure from a system before performing any service work. Make certain all ports are properly connected or vented before pressurizing a cylinder. Disregarding this warning could result in serious, possibly fatal, injury. General Recommendations Before plumbing the cylinder, all lines in the system should be fl ushed to remove any contamination. The shipping plugs on the cylinder should not be removed until immediately before the lines are connected. Clean fl uid is essential for long life and satisfactory operation of not only cylinders but pumps and valves as well. Keep oil tanks covered and provide proper fi ltration. The most important consideration in mounting your cylinder is proper alignment that does not induce excessive side loads. Side loads or off-center thrust will result in accelerated wear of the rod bearing and seals and can cause chatter and binding. Forcing the mounting bolts or clevis pins into position indicates improper alignment. The piston should not be allowed to bottom out against the cylinder head at the end of stroke. Either provide external stops or use a cushioned cylinder which will stop the piston just before it reaches the end of its stroke. (Cushions are not a substitute for speed controls or deceleration valves. Standard cushions will not handle large inertial loads.) Flush Mounts (MS-2, MS-4) These cylinders should be pinned or keyed to prevent shifting from load application. Keys should be bolted or welded against the cylinder heads in maximum pressure or shock applications. Pins or keys must be large enough to withstand the full force developed by the cylinder. Always use top quality, high strength bolts to fasten the cylinder. Flange Mounts (MF-1, MF-2, MF-5, MF-6, ME-5, ME-6) Trunnion Mounts (MT-1, MT-2, MT-4) Trunnion mounted cylinders swivel in one direction only with trunnion pins designed to carry shear loads only. The pins must fi t the pillow block bearings closely and pillow blocks must be rigid and accurately aligned. Clevis/Pivot Mounts (MP-1, MP-3, MPU-3) The pin and/or clevis centerlines of the cylinder and the attached linkage must all be held parallel to each other. Use an MPU-3 universal clevis mount if this alignment cannot be guaranteed. An MPU-3 automatically compensates for 5 to 10 degrees of misalignment in any direction. Cushion Adjustment A noncushioned cylinder requires no further adjustment after it has been installed and properly aligned. A cushioned cylinder, after installation and alignment, must be adjusted to obtain the degree of cushioning required. An adjustment is provided by a screw-type needle valve in either or both ends of the cylinder. This valve controls the rate at which trapped fl uid is allowed to meter from the end of the cylinder when the piston is near the end of its stroke. Turn the needle valve clockwise to increase the amount of cushioning and counter-clockwise to decrease cushioning. The recommended starting point is with the adjuster backed off 1/4 turn from the fully closed position. The normal operating range is from zero to 1/2 turn. Under no circumstances should the valve be adjusted more than 1 1/2 turns from the fully closed position. To obtain the most effective cushioning, fi nal adjustments must be made while the cylinder is operating under normal condititions at normal operating pressure. The rod bearing can be used for precise alignment of the cylinder. After centering, the fl ange should be pinned to the mounting surface to prevent shifting under load. 6

9 CYLINDER MAINTENANCE General Recommendations Cylinders should be visually inspected at frequent intervals for damage, wear and leakage, and if problems are observed the cylinder must be removed for repair. Fluid leakage due to seal wear is the most common problem, however seal life depends on many factors and is diffi cult to predict. As a guideline, two years or one million cycles of operation should be considered the maximum interval between overhauls. Disassembly and Repair Obtain the appropriate Purakal seal kit before beginning the job. Refer to page 2 for ordering information. Always exhaust the pressure from a system before performing any service work. Disconnect the lines from both ports of the cylinder. Disassemble the cylinder using the assembly view on page 2 as a guide. The rod assembly normally does not require disassembly. No special tools are required. Clean the metal parts with an appropriate solvent and blow dry with low pressure air. Examine each part carefully for signs of wear or damage. Look for score marks on the rod, piston, rod bearing, and barrel and replace any component with a sharp edge that would damage seals. Minor scratches or superfi cial roughness may be smoothed with 400 grit emory cloth and/or "ScotchBright" pads. Take care not to rub through the chrome plating on the piston rod. Particular attention should be given to the rod bearing since cylinder leakage can result from a worn bearing. A scored or rough rod bearing must be replaced before it damages the piston rod and, subsequently, the rod seal. Reassembly 1. Use new seals, freely lubricated with system hydraulic fl uid. Install in the grooves, using extreme caution to avoid damaging a seal. Even a tiny nick can cause leakage. 2. Install the barrel on the base end head, taking care not to damage the barrel seal. 3. Lubricate the piston and cylinder bore with system hydraulic fl uid. Carefully insert the piston in the cylinder barrel, then install the rod end head. 4. For bore size 5" and smaller, install the rod bearing and retainer plate. (Larger sizes use a retainer cap; bearing and cap are installed later.) Use caution not to nick the rod seal as you slide the bearing over the rod end thread. 5. Install the tie rods and torque to the appropriate value in the table on the inside back cover page. Tie rod nuts should be lubricated in order to produce the expected preload at the specifi ed torque. Tighten the nuts in a crossing pattern, using locking pliers to prevent the tie rods from twisting. 7. For bore sizes 6 inch and larger, the fi nal step is installation of the rod bearing, retained with a cap secured with socket head cap screws. The screws should be installed using LocTite 242 or a comparable thread locking compound (no lubricant). The torque for these cap screws is found on the inside back cover page. Test Procedure The refurbished cylinder should be tested for leakage and cycled to check for smooth operation and to assure proper operation of cushions, if applicable. 1. For cushioned cylinders, turn the adjusting screw(s) clockwise until seated, then back off 1/4 turn. 2. Remove the line from the rod end port and cap the open line from the valve. Apply supply pressure to the blind head port. The rod should extend smoothly without chatter or binding. For cushioned cylinders, there should be a noticable deceleration at the end of stroke. To obtain the most effective cushioning, fi nal adjustments must be made while the cylinder is operating under normal condititions at normal operating pressure. 3. Leave the rod stalled in the extended position while maintaining pressure on the base end. Make certain no fl uid is leaking by the piston (as evidenced by fl uid escaping the open rod port). 4. Measure the extended length to verify that the cylinder has reached full stroke +.03". 5. Reconnect the supply line to the rod end port and connect the base end port to the tank. Apply supply pressure to the rod end port. The rod should retract smoothly, and for cushioned cylinders there should be noticable deceleration near the end of stroke. 6. Maintain pressure long enough to verify no leakage at the rod seal or piston seal. 7

10 MS-2 MS-4 MX-0 MX-3 PURAKAL SERIES 3050 SIDE LUG, SIDE TAPD, TIE ROD MOUNTINGS MS-2 For mounting accessories see pages 14 through 20. MS-4 For mounting accessories see pages 14 through 20. MX-0 For mounting accessories see pages 14 through MX-3 For mounting accessories see pages 14 through 20.

11 SIDE LUG, SIDE TAPD, TIE ROD MOUNTINGS MS-2 MS-4 MX-0 MX-3 CYL BORE 2 2 1/2 3 1/4 4 5 ENVELO AND MOUNTING DIMENSIONS AFFECTED BY ROD SIZE ROD DIA ADD STROKE MM A B C CC D K KK V W WA XS XT ZB 1 1 1/8 1 1/2 1/2 7/8-14 7/8 1/2 3/4-16 1/4 3/4 7/8 1 7/8 2 3/8 7 3/8 1 3/8 1 5/8 2 5/8 1 1/ /8 3/ / /2 2 1/8 2 5/8 7 5/ /8 1 1/2 1/2 7/8-14 7/8 1/2 3/4-16 1/4 3/4 7/8 2 1/16 2 3/8 7 1/2 1 3/8 1 5/8 2 5/8 1 1/ /8 1/ / /2 2 5/16 2 5/8 7 3/4 1 3/ /8 3/4 1 1/ /2 1/2 1 1/4-12 1/2 1 1/4 1 3/4 2 9/16 2 7/ /8 1 5/8 2 5/8 1 1/ /8 5/ /4 7/8 7/8 2 5/16 2 3/4 8 1/4 1 3/ /8 3/4 1 1/ /2 5/8 1 1/4-12 3/8 1 1/8 1 1/8 2 9/ / /4 2 5/8 7/8 1 3/ /16 5/8 1 1/2-12 3/8 1 1/4 1 1/2 2 11/16 3 1/8 8 5/8 1 3/ /8 3/4 1 1/ /2 5/8 1 1/4-12 1/ / / /4 2 5/8 7/8 1 3/ /16 5/8 1 1/2-12 1/4 1 1/8 1 1/4 2 7/8 3 1/8 8 3/4 2 1/ / / /16 5/8 1 7/8-12 3/8 1 3/8 2 1/8 3 1/8 3 3/ /4 2 5/8 7/8 1 3/ /16 13/16 1 1/2-12 1/4 1 1/8 1 3/8 2 7/8 3 1/8 8 5/8 2 1/ / / /16 13/16 1 7/8-12 3/8 1 3/8 2 1/4 3 1/8 3 3/8 8 7/8 3 1/2 3 1/2 4 1/ / /16 2 1/2-12 3/8 1 3/8 2 7/8 3 1/8 3 3/8 8 7/8 With Valve Pattern ENVELO AND MOUNTING DIMENSIONS Without Valve Pattern CYL ADD ADD ADD BORE STROKE STROKE STROKE AA BB DD E SAE SAE F G HB LB ND NT R SB SH SN SS ST SU SW TB TN TS US /16 1/ #8 #8 5/8 1 3/4 4 7/8 5 5/8 7/16 1/ /16 7/8 3 7/16 3 5/8 3/4 1 1/4 1/2 1/2 15/ / /16 1/ /2 #12 #8 5/8 1 3/4 5 3/8 6 3/4 5/8 5/ /16 1 1/8 3 11/16 3 3/ /16 11/16 11/16 1 5/16 4 7/8 6 1/4 3 1/ /16 5/ /2 #12 #12 3/ /4 7 3/8 3/4 3/ /16 1 1/8 4 1/8 4 1/ /16 11/16 11/16 1 1/2 5 7/8 7 1/ /16 5/ #12 #12 7/ /4 7 5/ /16 1 7/16 4 3/ /4 2 7/8 7/8 2 1/16 6 3/4 8 1/ /16 7/ /2 #16 #12 7/8 2 1/8 8 3/4 7 1/ /16 1 7/16 3 7/8 4 1/2 1 1/4 2 7/8 7/8 2 15/16 8 1/4 10 STYLE 1 ROD END STYLE 2 ROD END STYLE 3 ROD END STYLE 4 ROD END Special rod end : special thread, extensions, tube eye, plain end, etc. Specify style #4 when ordering and the desired dimensions for KK or CC, A or W, or that which is special. A sketch with the changes may be submitted to facilitate your order. 9

12 MP-1 MP-3 MPU-3 PURAKAL SERIES 3050 CLEVIS, EYE, SPHERICAL EYE MOUNTINGS MP-1 For mounting accessories see pages 14 through 20 MP-3 For mounting accessories see pages 14 through MPU-3 For mounting accessories see pages 14 through 20.

13 CLEVIS, EYE, SPHERICAL EYE MOUNTINGS MP-1 MP-3 MPU-3 CYL BORE 2 2 1/2 3 1/4 4 5 ROD DIA ENVELO AND MOUNTING DIMENSIONS AFFECTED BY ROD SIZE ADD STROKE ADD STROKE ADD STROKE MM A B C CC D K KK V W WA XC XH ZC ZH ADD STROKE / /2 7/8-14 7/8 1/2 3/4-16 1/4 3/4 7/8 15 5/8 15 9/ / /16 1 3/8 1 5/ /8 1 1/ /8 3/ / /2 15 7/ / /8 17 1/ / /2 7/8-14 7/8 1/2 3/4-16 1/4 3/4 7/8 15 3/ / / /16 1 3/8 1 5/ /8 1 1/ /8 1/ / / / /4 17 3/16 1 3/ /4 1 1/ /2 1/2 1 1/4-12 1/2 1 1/4 1 3/4 16 1/4 16 3/ /16 1 3/8 1 5/ /8 1 1/ /8 5/ /4 7/8 7/ / /16 1 3/ /4 1 1/ /2 5/8 1 1/4-12 3/8 1 1/8 1 1/8 17 1/4 17 5/ / / / /8 1 3/ /16 5/8 1 1/2-12 3/8 1 1/4 1 1/2 17 3/8 17 7/ / /16 1 3/ /4 1 1/ /2 5/8 1 1/4-12 1/ / /8 19 9/ / /8 1 3/ /16 5/8 1 1/2-12 1/4 1 1/8 1 1/4 18 1/ / / /16 2 1/ / /16 5/8 1 7/8-12 3/8 1 3/8 2 1/8 18 3/8 18 3/ / / / /8 1 3/ /16 13/16 1 1/2-12 1/4 1 1/8 1 3/8 18 1/4 18 7/ /16 2 1/ / /16 13/16 1 7/8-12 3/8 1 3/8 2 1/4 18 1/ / / /16 3 1/2 3 1/ / /16 2 1/2-12 3/8 1 3/8 2 7/8 18 1/ / / /16 CYL BORE ENVELO AND MOUNTING DIMENSIONS With Without Valve Valve Pattern Pattern ADD STROKE CB CD CK CW E SAE SAE F G HB J L LB LE LJ LR M MA MR SL TB 2 1 1/4 3/4 21/32 5/8 3 #8 #8 5/8 1 3/4 4 7/8 1 1/2 1 1/4 6 5/8 7/8 7 15/16 3/4 1 1/4 15/16 1 3/16 1/2 2 1/2 1 1/4 3/4 21/32 5/8 3 1/2 #12 #8 5/8 1 3/4 5 3/8 1 1/2 1 1/4 6 3/4 7/8 7 15/16 3/4 1 1/4 15/16 1 3/16 1/2 3 1/4 1 1/2 1 7/8 3/4 4 1/2 #12 #12 3/ /4 1 3/4 1 1/2 7 3/8 1 1/8 7 1/4 1 3/ /8 1 3/16 1 9/16 3/ /8 1 3/ #12 #12 7/ /4 1 3/4 2 1/8 7 5/8 1 1/2 7 1/4 1 3/4 1 3/8 1 3/4 1 11/ /16 3/ /2 1 3/4 1 17/32 1 1/4 6 1/2 #16 #12 7/8 2 1/8 8 3/4 1 7/8 2 1/4 7 1/2 1 15/16 7 3/8 1 13/16 1 3/4 2 1/4 2 1/8 2 7/16 3/4 STYLE 1 ROD END STYLE 2 ROD END STYLE 3 ROD END STYLE 4 ROD END Special rod end : special thread, extensions, tube eye, plain end, etc. Specify style #4 when ordering and the desired dimensions for KK or CC, A or W, or that which is special. A sketch with the changes may be submitted to facilitate your order. 11

14 MT-1 MT-4 MF-1 MF-5 PURAKAL SERIES 3050 TRUNNION, FLANGE MOUNTINGS MT-1 For mounting accessories see pages 14 through h 20. MT-4 For mounting accessories see pages 14 through 20. Allowable Pressure, push MF-1 For mounting accessories see pages 14 through MF-5 For mounting accessories see pages 14 through 20.

15 TRUNNION, FLANGE MOUNTINGS MT-1 MT-4 MF-1 MF-5 CYL BORE 2 2 1/2 3 1/4 4 5 ROD DIA ADD ENVELO AND MOUNTING DIMENSIONS AFFECTED BY ROD SIZE STROKE ADD STROKE MM A B C CC D K KK V W WA XG XI Min ZB /8 1 1/2 1/2 7/8-14 7/8 1/2 3/4-16 1/4 3/4 7/8 2 1/4 3 7/8 7 3/8 1 3/8 1 5/8 2 5/8 1 1/ /8 3/ / /2 2 1/2 4 1/8 7 5/ /8 1 1/2 1/2 7/8-14 7/8 1/2 3/4-16 1/4 3/4 7/8 2 1/4 3 7/8 7 1/2 1 3/8 1 5/8 2 5/8 1 1/ /8 1/ / /2 2 1/2 4 1/8 7 3/4 1 3/ /8 3/4 1 1/ /2 1/2 1 1/4-12 1/2 1 1/4 1 3/4 2 3/4 4 3/ /8 1 5/8 2 5/8 1 1/ /8 5/ /4 7/8 7/8 2 5/8 4 5/8 8 1/4 1 3/ /8 3/4 1 1/ /2 5/8 1 1/4-12 3/8 1 1/8 1 1/8 2 7/8 4 7/8 8 1/ /4 2 5/8 7/8 1 3/ /16 5/8 1 1/2-12 3/8 1 1/4 1 1/ /8 1 3/ /8 3/4 1 1/ /2 5/8 1 1/4-12 1/ / / /4 2 5/8 7/8 1 3/ /16 5/8 1 1/2-12 1/4 1 1/8 1 1/ /8 8 3/4 2 1/ / / /16 5/8 1 7/8-12 3/8 1 3/8 2 1/8 3 1/4 5 3/ /4 2 5/8 7/8 1 3/ /16 13/16 1 1/2-12 1/4 1 1/8 1 3/ /8 8 5/8 2 1/ / / /16 13/16 1 7/8-12 3/8 1 3/8 2 1/4 3 1/4 5 3/8 8 7/8 3 1/2 3 1/2 4 1/ / /16 2 1/2-12 3/8 1 3/8 2 7/8 3/1/4 5 3/8 8 7/8 ENVELO AND MOUNTING DIMENSIONS CYL BORE With Valve Pattern Without Valve Pattern ADD STROKE BD E SAE SAE F FB G HB LB TB TD TF TL TM TY UF 2 1 1/2 3 #8 #8 5/8 9/16 1 3/4 4 7/8 6 5/8 1/2 1 3/8 4 1/8 1 3/8 3 1/2 3 1/4 5 1/8 2 1/2 1 1/2 3 1/2 #12 #8 5/8 9/16 1 3/4 5 3/8 6 3/4 1/2 1 3/8 4 5/8 1 3/ /4 5 5/8 3 1/ /2 #12 #12 3/4 11/ /4 7 3/8 3/4 1 3/4 5 7/8 1 3/ /4 7 1/ #12 #12 7/8 11/ /4 7 5/8 3/4 1 3/4 6 3/8 1 3/4 5 1/2 5 1/4 7 5/ /2 #16 #12 7/8 15/16 2 1/8 8 3/4 7 1/2 3/4 1 3/4 8 3/16 1 3/ /4 9 3/4 STYLE 1 ROD END STYLE 2 ROD END STYLE 3 ROD END STYLE 4 ROD END Special rod end : special thread, extensions, tube eye, plain end, etc. Specify style #4 when ordering and the desired dimensions for KK or CC, A or W, or that which is special. A sketch with the changes may be submitted to facilitate your order. 13

16 B PSE PURAKAL SERIES 3050 MOUNTING ACCESSORIES CLEVIS BRACKET B MALE ROD EYE SELF ALIGNING ROD EYE 14 PSE

17 MOUNTING ACCESSORIES B PSE B -05 B -07 B -10 B -13 CLEVIS BRACKET B -17 PART NUMBER B -20 B -25 B -30 B B -35 B -40 B CB 3/4 1 1/4 1 1/ /2 2 1/ / /2 5 CD 1/2 3/ /8 1 3/ / /2 4 4 CW 1/2 5/8 3/ /4 1 1/2 1 1/2 1 1/2 1 1/ DD 13/32 17/32 21/32 21/32 29/32 1 1/16 1 3/16 1 5/16 1 5/ /16 2 1/16 2 1/16 E 3 1/ /2 7 1/2 9 1/2 12 3/4 12 3/4 12 3/4 12 3/4 15 1/2 17 1/2 17 1/2 F 1/2 5/8 3/4 7/8 7/ / / /16 FL 1 1/2 1 7/8 2 1/ /8 4 1/4 4 1/ / / /16 LR 3/4 1 3/ /4 3 3/16 3 1/2 4 1/4 4 1/ /4 5 3/4 M 1/2 3/ /8 1 3/ / /2 4 4 MR 5/8 1 1/16 1 1/4 1 3/4 2 7/32 2 3/4 3 1/8 3 5/8 3 5/8 4 1/8 4 7/8 4 7/8 R MALE ROD EYE PART NUMBER A 3/4 3/4 1 1/8 1 1/8 1 5/ /4 2 1/ /2 3 1/2 3 1/2 4 1/ /2 5 1/2 CB 3/4 3/4 1 1/4 1 1/2 1 1/ / / /2 5 CD 1/2 1/2 3/ /8 1 3/ / /2 3 1/2 4 4 L 5/8 5/8 7/8 7/8 1 1/8 1 5/ /4 2 3/4 4 1/4 4 1/ /4 5 3/4 KK 7/ /2-20 3/4-16 7/ / / / / / / / / / /2-12 SELF ALIGNING ROD EYE PART NUMBER PSE-05 PSE-07 PSE-10 PSE-13 PSE-17 PSE-20 A 3/4 1 1/8 1 5/ /4 3 CD 1/2 3/ /8 1 3/4 2 CK 7/16 21/32 7/8 1 3/ /32 1 3/4 CM 7/8 1 1/4 1 7/8 2 1/8 2 1/2 2 3/4 CT 1/2 7/8 1 1/8 1 1/2 1 3/4 2 CX 3/8 9/16 3/4 1 1/32 1 5/16 1 1/2 EA 7/8 1 1/4 1 3/8 1 13/ /16 2 1/2 LE 3/4 1 1/16 1 7/16 1 7/8 2 1/4 2 1/2 KK 7/ / / / /

18 B PURAKAL SERIES 3050 MOUNTING ACCESSORIES EYE BRACKET B FEMALE ROD CLEVIS FEMALE ROD EYE 16

19 MOUNTING ACCESSORIES B EYE BRACKET PART NUMBER B-05 B-07 B-10 B-13 B-17 B-20 B-25 B-30 B-35 B-40 CB 3/4 1 1/4 1 1/ /2 2 1/ /2 CD 1/2 3/ /8 1 3/ / /2 4 DD 13/32 17/32 21/32 21/32 29/32 1 1/16 1 3/16 1 5/ /16 2 1/16 E 2 1/2 3 1/2 4 1/ /2 7 1/2 8 1/2 9 1/2 12 5/8 14 7/8 F 3/8 5/8 3/4 7/8 7/ / /16 FL 1 1/8 1 7/8 2 1/ /8 3 1/ /4 5 11/16 6 7/16 LR 3/4 1 1/4 1 1/2 2 1/8 2 1/4 2 1/ / /2 M 1/2 3/ /8 1 3/ /2 2 3/4 3 1/2 4 MR 9/16 7/8 1 1/4 1 5/8 2 1/8 2 7/ /4 4 1/8 5 1/4 R FEMALE ROD CLEVIS PART NUMBER O A 3/4 3/4 1 1/8 1 5/8 1 5/ / /2 3 1/2 3 1/2 4 1/ /2 CB 3/4 3/4 1 1/4 1 1/2 1 1/ /2 2 1/2 2 1/ /2 4 1/2 CD 1/2 1/2 3/ /8 1 3/ / /2 4 4 CE 1 1/2 1 1/2 2 3/8 3 1/8 3 1/8 4 1/8 4 1/2 5 1/2 5 1/2 6 1/2 6 3/4 6 3/4 8 1/2 9 13/16 10 CW 1/2 1/2 5/8 3/4 3/ /4 1 1/4 1 1/4 1 1/2 1 1/2 1 1/ /4 2 1/4 ER 1/2 1/2 3/ /8 1 3/ /2 2 3/4 2 3/4 3 1/2 4 4 KK 7/ /2-20 3/4-16 7/ / / / / / / / / / FEMALE ROD EYE PART NUMBER A 3/4 3/4 1 1/8 1 1/8 1 5/ /4 2 1/ /2 3 1/2 3 5/8 4 1/ /2 5 1/2 CA 1 1/2 1 1/2 2 1/16 2 3/8 2 13/16 3 7/ / /16 6 1/8 6 1/2 7 5/8 7 5/8 9 1/8 9 1/8 CB 3/4 3/4 1 1/4 1 1/2 1 1/ /2 2 1/2 2 1/ / /2 5 CD 1/2 1/2 3/ /8 1 3/ / /2 3 1/2 4 4 KK 7/ /2-20 3/4-16 7/ / / / / / / / / / /

20 PAC PP PURAKAL SERIES 3050 MOUNTING ACCESSORIES ALIGNMENT COUPLER PAC PIVOT PIN PP 18

21 MOUNTING ACCESSORIES PAC PP ALIGNMENT COUPLER PART NUMBER PAC-04 PAC-05 PAC-07 PAC-08 PAC-10 PAC-12 PAC-15 PAC-17 PAC-18 PAC-20 A 7/ /2-20 3/4-16 7/ / / / / B 1 1/4 1 1/4 1 3/4 1 3/4 2 1/2 2 1/2 3 1/4 3 1/4 3 3/4 3 3/4 C /16 2 5/ / /16 4 3/8 4 3/8 5 7/16 5 7/16 D 1/2 1/2 1/2 1/2 1/2 1/2 13/16 13/16 7/8 7/8 E 3/4 3/4 1 1/8 1 1/8 1 5/8 1 5/8 2 1/4 2 1/4 3 3 F 5/8 5/8 31/32 31/32 1 3/8 1 3/8 1 3/4 1 3/4 2 2 G 1/2 1/2 13/16 13/16 1 5/32 1 5/32 1 1/2 1 1/2 1 7/8 1 7/8 H /2 1 1/2 2 1/4 2 1/ /2 3 1/2 MAX PULL 10,000 14,000 34,000 39,000 64,000 78, , , , ,000 PIVOT PIN PART NUMBER PP-05 PP-07 PP-10 PP-13 PP-17 PP-20 PP PP-25 PP-30 PP PP-35 PP PP-40 CD 1/2 3/ /8 1 3/ / /2 4 4 CL 1 3/4 2 1/ / /2 8 81/2 9 19

22 ACCESSORY COMPARISON ROD DIA KK CC THREAD PIN CLEVIS ROD EYE MALE ROD END SELF ALIGNING ROD EYE PIN EYE CLEVIS BRACKET BRACKET SERIES 100 SERIES 2500 SERIES 3000 SERIES /8 7/16-20 PP PSE-05 PP-05 B-05 B /2, 2, 2 1/2 1 1/2 1 1/2 1 1/2 5/8 1/2-20 PP PP-05 B-05 B /2, 2, 2 1/2 1 1/2 1 1/2 1 1/2 1 3/4-16 PP PSE-07 PP-07 B-07 B /4, 4, 5 2, 2 1/2 2, 2 1/2 2, 2 1/2 1 7/8-14 PP PP-10 B-10 B-10 6, 8 3 1/4 3 1/4 3 1/4 1 3/ PP PSE-10 PP-10 B-10 B-10 6, 8 3 1/4 3 1/4 3 1/4 1 3/4 1 3/8 1 1/4-12 PP PSE-13 PP-13 B-13 B /4 1 1/2-12 PP PSE-17 PP-17 B-17 B /4-12 PP PP-20 B-20 B /2 1 7/8-12 PP PSE-20 PP-25 B-25 B /2 2 1/4-12 PP PP-30 B-30 B /2 2 1/2-12 PP PP-30 B-30 B /4-12 PP PP-35 B-35 B /2 3 1/2 3 1/4-12 PP PP-35 B-35 B /2-12 PP PP-40 B-40 B /2-12 PP /4-12 PP-40 B-40 B /2, PP /2 4 1/4-12 PP-40 B-40 B , 8 1/2 4 1/2-12 PP / /2 5 1/ / /

23 STANDARD VALVE PATTERNS, RECOMMENDED TORQUE D03 / NG-6 Standard valve pattern for 2 inch bore. Can be used on all other sizes. D05 / NG-10 Standard valve pattern for 2 1/2, 3 1/4, 4 inch bore. Can be used on all other bore sizes. X and Y ports are provided only on customer request D07 / NG-16 Standard valve pattern for 5 inch bore. Can be used on all other bore sizes. X and Y ports are provided only on customer request RECOMMENDED TIE ROD TORQUE VALUES FOR 3050 SERIES CYLINDERS BORE 2 2 1/2 3 1/4 4 5 TIE ROD THREAD 1/2-20 1/2-20 5/8-18 5/8-18 7/8-14 MODELS MF1 MF2 MF5 MF ALL OTHER MODELS

24 CYLINDERS, INC 100 SERIES PNEUMATIC CYLINDER 250 PSI air/750 PSI hydraulic operating pressure 1 1/2" to 12" Bore Tie rod cylinder * Ground and polished hard chrome plated piston rod * Honed and chrome plated barrel I.D. * Polyurethane seals * All NFPA mountings available 2500 SERIES HEAVY DUTY HYDRAULIC CYLINDER 3000 PSI operating pressure 1 1/2" to 6" Bore Welded construction * Ground and polished hard chrome plated piston rod * Heavy wall honed barrel I.D. * Polyurethane seals * Clevis, Pin Eye, Single Lug, and Blind End Plate mounts * NFPA interchangeable mounting dimensions 3000 SERIES HYDRAULIC CYLINDER 3000 PSI operating pressure 1 1/2" to 12" Bore Tie rod cylinder * Ground and polished hard chrome plated piston rod * Heavy wall honed barrel I.D. * Polyurethane seals * All NFPA mountings available 3050 SERIES LINEAR POSITIONING HYDRAULIC CYLINDER 3000 PSI operating pressure 2" to 5" Bore Tie rod cylinder * Ground and polished hard chrome plated piston rod * Heavy wall honed barrel I.D. * Low friction seals * Most NFPA mountings available * Direct Servo Valve Mounting * Transducer position sensing * Large bore models available on request 3500 SERIES SUR HEAVY DUTY HYDRAULIC CYLINDER 3500 PSI operating pressure 2 1/2" to 6" Bore Tie rod cylinder for extreme service requirements* Ground and polished heavy chrome plated piston rod * 4-Bolt Flange ports * Polyurethane seals * Tie rod, Clevis, Single Lug, Trunnion mounts * Heavy duty cushions for high inertial loads 2100 SERIES TELESCOPIC HYDRAULIC CYLINDER 2000 PSI operating pressure 3 1/2" to 13 3/4" Bore Multi-Stage telescopic cylinder for long strokes in a compact package * Double Acting or Single Acting * Ground and polished, hard chrome plated rods * Quick and easy rod seal replacement in the fi eld * Bronze fi lled tefl on piston bearings * Available with trunnion mounts, eye mounts, and other special designs. SCIAL DESIGNS Intensifi er cylinders * Accumulators * Multiport swivels * Spring Loaded cylinders* Computer aided design and analysis by an experienced engineering staff Consult the PURAKAL distributor in your area or call our factory direct to discuss your unique applications.