This document is intended as a guide and may give an idea about how an installation may be performed on different rigs
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1 1 LIDAN DRAWWORKS BRAKE CONTROL SYTEMS PICTUREs This document is intended as a guide and may give an idea about how an installation may be performed on different rigs Picture 1 Jack Up Rig Gulf 3 (Gulf Drilling International), delivered Oilwell-2000 drawworks. equipped with DBS Brake Servo & ADS Autodrilling System. The dual Brake Actuator (active & passive) is mounted on the brake shaft. Note the brake lever stump, to which the old lever extension can bebolted for brake band adjust service. The lever may serve as and ultimate safety brake means. Picture 2 Jack Up Rig Gulf 3. Autodriller hydraulic encoder unit* Typically mounted on top of the Baylor Brake, installation opposite side alternatively. Includes chain (stainless steel) Transmission and clutch, both auto-lubricated New design available: Autodriller Hydraulic Encoder Unit positioned direct on Baylor shaft (no chain transmission) Drawworks Oilwell 2000
2 2 Picture 3 Jack Up Rig Gulf 3. Drillers cabin with the Brake Servo and Autodriller Controls integrated with the Main Console Drawworks Oilwell 2000 Picture 4 Land Drilling Rig (13 units) for Gazprom / Burgaz, Russia Dual Main Brake Actuator mounted on Drawworks Brake shaft f Active actuated (manual joystick) Hydraulic pressure applied Passive actuated spring applied (auto brake or emergency push button) Lidan delivery 2007/2008/2009 Drawworks Upetrom F-500 Ton 1 Unit F-400 Ton 2 Units Cabin Joystick Control shown on front F-320 Ton 9 Units (through glass window). F-200 Ton 1 Unit
3 3 Picture 5 Stena Spey, (Semisub) Lidan delivery 2007 Typical drillers cabin view. Note driller s eyes focusing the up-travelling block and his right hand on the brake handle ready to brake and stop while his left hand signaling his readiness for a synchronized disconnection of the clutch! In addition to the DBS Brake Servo, Stena Spey is equipped with a BCS Kinetic Energy Monitoring System, see the display monitor at his right hand. A Lidan ADS Autodriller and FeedOff system, working in concert with the Compensator, installation is pending. Drawworks National 1625 DE. Picture 6 Transocean Winner, (Semisub) Lidan delivery 1998, upgr The Lidan DBS Brake Servo in a Cyber Base environment. Drawworks National 1620E
4 4 Picture 7 Bredford Dolphin, (Semisub) Lidan delivery in 2007 The Lidan DBS Brake Servo in a Cyber Base environment, see through the panorama window the dual actuator connected to the brake shaft. The Lidan electrohydraulic servo control valve system interfaces the National Oilwell DCDA Cyberbase Drawworks Ideco 3000 Picture 8 Noble Kolskaya, (Jack Up) Lidan delivery in 2002 DBS Brake Servo and ADS Autodriller console is integrated with the drillers main console. Note: a locker, by gravity, automatically locks for full brake applied! Should driller leave his control position, a small chain pin secures the locker, copying the traditional chain locker pin for the original heavy brake lever! National-Oilwell 3000
5 5 Picture 9 A view of the Brake Servo Hydraulic Power Unit, positioned on drill floor, Zone 1 area. Manufactured in stainless steel to resist the tough environment, with a plastic curtain to protect against mud contamination and to permit high pressure water cleaning. Picture 10 Nabors Int. Rig 103, Land Rig Lidan delivery 2006 Land rig operating in the Middle East. View from drillers cabin, Brake Servo handle to the right, Baylor Brake handle to the left. Emsco C3 Type2 drawworks
6 6 Picture 11 Transocean Prospect, Semisub Lidan delivery 1996, upgr 2006 The dual Actuator installation, here applied to the drawworks on an extended brake shaft. Note the loose brake arm, shown on top of the picture, which can be adapted to the actuator for temporary manual operation as an ultimate emergency option. The manual lever also is used for brake the band tension adjustment procedure. The correct adjustment can easily be set and checked by pressing drillers full weight onto the lever for the actuator stroke to align with two pre-positioned marking pins (as seen on the picture: one is welded on the wall, the other one is welded to the actuator s brake lever adaptor). National 1625 DE drawworks Picture 12 Statoil Peregrino A (Brazil) Platform Rig, commissioned 2010 The Lidan console mid forward includes Band Brake Joystick, Autodriller Feed Off / WOB control
7 7 Picture 13 Statoil Peregrino A (Brazil) Platform Rig, commissioned 2010 Autodriller hydraulic encoder drive unit positioned at the Baylor s rear side with stainless steel feed back chain connected to water swivel rotary. Picture 14 Statoil Peregrino B (Brazil) Platform Rig, commissioned 2010 Band brake HPU on picture to right. Band brake actuator below low clutch under cover Picture 15 Statoil Peregrino B (Brazil The Lidan console mid forward includes Band Brake Joystick, Autodriller Feed Off / WOB control
8 8 Picture 16 Turkish Petroleum (TPAO) - Turkey Land Rig, delivered 2011 The unit is equipped with quick connections for easy assembly/disassembly during rig move The system is equipped with autodriller and block control system Picture 17 Weatherford Rig No Saudi Arabia Land Rig delivered 2012 System delivered with autodrilsystem for WOB as well as delta P and TD torque control. Control through a 10 touch screen mounted in zone 1 environment.
9 9 Picture 18 Maers Kan Tan IV, (Semisub) Lidan delivery 2009 Typical drillers cabin view. In addition to the DBS Brake Servo, Kan Tan IV is equipped with a BCS Kinetic Energy Monitoring System, see the display monitor above the TD control. A Lidan ADS Autodriller FeedOff system, working in concert with the Compensator with one botton control is installed.
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