REMOVE FRONT WHEEL RH
|
|
- Ashlee Flynn
- 5 years ago
- Views:
Transcription
1 518 OVERHAUL POWER STEERING Do not overtighten when using a vise. When installing, coat the parts indicated by the arrows with power steering fluid (see page 517 ). 1. REMOVE FRONT WHEEL RH 2. DRAIN POWER STEERING FLUID 3. REMOVE FRONT FENDER APRON SEAL RH 4. REMOVE FAN AND GENERATOR V BELT (SEE PAGE 145 ) SST DISCONNECT OIL RESERVOIR TO PUMP HOSE NO.1 (a) Remove the clip and disconnect the oil reservoir to pump hose No.1. Take care not to spill fluid on the V belt. 510H701 Turn 6. DISCONNECT PRESSURE FEED TUBE ASSY (a) Using a wrench (27 mm) to hold the pressure port union, remove the union bolt and the gasket. Hold F40529 SST B A 7. REMOVE VANE PUMP ASSY (a) Disconnect the connector from the oil pressure switch. (b) Using SST and a deep socket wrench (14 mm), loosen bolt A. SST (c) Remove bolt B and the vane pump assy. F FIX VANE PUMP ASSY (a) Using SST, hold the vane pump assy in a vise. SST ( ) SST F REMOVE POWER STEERING SUCTION PORT UNION (a) Remove the bolt and the suction port union. (b) Remove the Oring from the suction port union. 3284
2 POWER STEERING REMOVE FLOW CONTROL VALVE (a) Remove the pressure port union. (b) Remove the Oring from the pressure port union. (c) Remove the flow control valve and the compression spring. C REMOVE POWER STEERING OIL PRESSURE SWITCH If the oil pressure switch is dropped or damaged, replace it with a new one. 12. REMOVE VANE PUMP HOUSING REAR (a) Remove the 4 bolts and the housing rear from the housing front. (b) Remove the Oring from the housing rear. C REMOVE W/PULLEY SHAFT SUBASSY (a) Using 2 screwdrivers, remove the snap ring from the w/ pulley shaft subassy. (b) Remove the w/pulley shaft subassy. C REMOVE VANE PUMP ROTOR (a) Remove the 10 vane pump plates. (b) Remove the vane pump rotor. 15. REMOVE VANE PUMP CAM RING 16. REMOVE VANE PUMP SIDE PLATE FRONT (a) Remove the side plate front from the housing front. (b) Remove the Oring from the side plate front. C
3 5110 POWER STEERING (c) Remove the Oring from the housing front. C65369 Cloth 17. REMOVE VANE PUMP HOUSING OIL SEAL (a) Using a screwdriver, remove the housing oil seal. Be careful not to damage the housing front. D INSPECT VANE PUMP SHAFT AND BUSH IN HOUSING FRONT (a) Using a micrometer and a caliper gauge, measure the oil clearance. Maximum clearance: 0.07 mm ( in.) If it is more than the maximum, replace the vane pump assy. F09875 Thickness 19. INSPECT VANE PUMP ROTOR AND VANE PUMP PLATES (a) Using a micrometer, measure the thickness of the vane pump plates. Minimum thickness: to mm ( to in.) D30648 (b) Using a feeler gauge, measure the clearance between a side face of the vane pump rotor groove and the vane plates. Maximum clearance: 0.03 mm ( in.) If clearance exceeds maximum, replace the vane pump assy. Feeler Gauge R
4 POWER STEERING INSPECT FLOW CONTROL VALVE (a) Coat the flow control valve with power steering fluid and check that it falls smoothly into the flow control valve hole under its own weight. If it lacks smoothness, replace the vane pump assy. G30668 Compressed Air (b) Check the flow control valve for leakage. Close one of the holes and apply compressed air, 392 to 490 kpa (4 to 5 kgf/cm 2, 57 to 71 psi), into the opposite side hole, and confirm that air does not come out from the both end holes. If air leaks, replace the vane pump assy. Close R07591 Vernier Calipers 21. INSPECT FLOW CONTROL VALVE COMPRESSION SPRING (a) Using vernier calipers, measure the free length of the compression spring. Minimum free length: 30.3 mm (1.193 in.) If it is less than the minimum, replace the vane pump assy. R INSPECT PRESSURE PORT UNION If the union seat in the pressure port union is severely damaged, it may cause fluid leakage. In that case, replace the vane pump assy. SST Oil Seal F INSTALL VANE PUMP HOUSING OIL SEAL (a) Coat a new housing oil seal lip with power steering fluid. (b) Using SST and a press, install a new housing oil seal. SST ( ), ( ) Make sure that the housing oil seal is installed in the correct direction. 3287
5 5112 POWER STEERING C70122 Vinyl Tape D INSTALL W/PULLEY SHAFT SUBASSY (a) Coat bushing surface of the housing front with power steering fluid. (b) Gradually insert the w/pulley shaft subassy from the pulley side. Do not damage the housing oil seal lip in the housing front. After inserting the w/pulley shaft subassy, check that the oil seal lip faces in the correct direction. 25. INSTALL VANE PUMP SIDE PLATE FRONT (a) Coat a new Oring with power steering fluid and install it into the housing front. C65369 (b) Coat a new Oring with power steering fluid and install it onto the side plate front. C65368 Side Plate Front (c) Align the dent of the side plate front with that of the housing front, and install the side plate front. Make sure that the side plate front is installed in the correct direction. Housing Front F46198 Housing Front Inscribed Mark Cam Ring 26. INSTALL VANE PUMP CAM RING (a) Align the dent of the cam ring with that of the side plate front, and install the cam ring with the inscribed mark facing upward. Make sure that the cam ring is installed in the correct direction. F
6 POWER STEERING INSTALL VANE PUMP ROTOR (a) Install the vane pump rotor. HINT: Vane pump rotor has no specific direction. C95038 Inward (b) (c) Coat 10 vane pump plates with power steering fluid. Install the vane pump plates with the round end facing outward. Outward C95777 D INSTALL VANE PUMP SHAFT SNAP RING (a) Using a screwdriver and a snap ring expander, install a new snap ring to the w/pulley shaft subassy. C57770 D30336 Housing Rear Housing Front Cam Ring F INSTALL VANE PUMP HOUSING REAR (a) Coat a new Oring with power steering fluid and install it onto the housing rear. (b) Align the straight pin of the housing rear with the dents of the cam ring, side plate front and the housing front, and install the housing rear with the 4 bolts. Torque: 22 N m (224 kgf cm, 16 ft lbf) 3289
7 5114 POWER STEERING 30. INSPECT PRELOAD Service Bolt (a) Check that the pump rotates smoothly without abnormal noise. (b) Temporarily install the service bolt. Recommended service bolt: Thread diameter: 10 mm (0.39 in.) Thread pitch: 1.25 mm ( in.) Bolt length: 50 mm (1.97 in.) C53369 (c) Using a torque wrench, check the pulley rotating torque. Rotating torque: 0.27 N m (2.8 kgf cm, 2.4 in. lbf) or less If the rotating torque is not as specified, check the housing oil seal. 31. INSTALL POWER STEERING OIL PRESSURE SWITCH (a) Coat a new Oring with power steering fluid and install it to the oil pressure switch. (b) Install the oil pressure switch onto the vane pump assy. Torque: 21 N m (214 kgf cm, 15 ft lbf) C INSTALL FLOW CONTROL VALVE (a) Coat the compression spring and the flow control valve with power steering fluid. (b) Install the compression spring and the flow control valve. (c) Coat a new Oring with power steering fluid and install it onto the pressure port union. (d) Install the pressure port union. Torque: 69 N m (704 kgf cm, 51 ft lbf) 33. INSTALL POWER STEERING SUCTION PORT UNION (a) Coat a new Oring with power steering fluid, and install it to the suction port union. (b) Install the suction port union with the bolt. Torque: 12 N m (122 kgf cm, 9 ft lbf) SST A B Fulcrum Length F INSTALL VANE PUMP ASSY (a) Temporarily tighten bolt A to the vane pump assy. (b) Install the vane pump assy and bolt B. Torque: 37 N m (377 kgf cm, 27 ft lbf) (c) Using SST and a deep socket wrench (14 mm), tighten bolt A. SST Torque: 26 N m (264 kgf cm, 19 ft lbf) HINT: Use a torque wrench with a fulcrum length of 345 mm (13.58 in.). This torque value is effective when SST is parallel to a torque wrench. (d) Connect the connector to the oil pressure switch. 3290
8 POWER STEERING 5115 Gasket Pressure Feed Tube Assy Stopper F CONNECT PRESSURE FEED TUBE ASSY (a) Install the pressure feed tube assy and a new gasket to the vane pump assy with the union bolt. HINT: Make sure the stopper of the pressure feed tube assy touches the housing front as shown in the illustration. (b) Using a wrench (27 mm) to hold the pressure port union, torque the union bolt. Torque: 52 N m (525 kgf cm, 38 ft lbf) 36. CONNECT OIL RESERVOIR TO PUMP HOSE NO.1 (a) Connect the oil reservoir to pump hose No.1 with the clip. Take care not to spill fluid on the V belt. 37. INSTALL FAN AND GENERATOR V BELT (SEE PAGE 145 ) SST INSTALL FRONT FENDER APRON SEAL RH 39. INSTALL FRONT WHEEL RH Torque: 103 N m (1,050 kgf cm, 76 ft lbf) 40. BLEED POWER STEERING FLUID (SEE PAGE 513 ) 41. INSPECT FLUID LEAK 3291
POWER STEERING SYSTEM
SYSTEM 511 SYSTEM PRECAUTION 5105K01 1. HANDLING PRECAUTIONS ON STEERING SYSTEM (a) Care must be taken to when replacing parts. Incorrect replacement could affect the performance of the steering system
More informationPOWER STEERING PUMP (3VZ FE) POWER STEERING PUMP REMOVAL AND INSTALLATION Remove and install the parts as shown.
STEERING SR41 PUMP (3VZFE) PUMP REMOVAL AND INSTALLATION Remove and install the parts as shown. SR42 STEERING (MAIN POINTS OF REMOVAL AND INSTALLATION) 1. REMOVE PRESSURE TUBES Using SST, remove the pressure
More informationPower Steering Pump REMOVAL AND INSTALLATION OF POWER STEERING PUMP
STEERING SR45 Power Steering Pump REMOVAL AND INSTALLATION OF POWER STEERING PUMP Remove and install the parts as shown. SR46 STEERING (MAIN POINTS OF REMOVAL AND INSTALLATION) 1. (RN Series/4WD) DISCONNECT
More information5. SEPARATE STEERING INTERMEDIATE SHAFT ASSY (a) Fix the steering wheel with the seat belt. Release the 3 springs and separate the dust cover.
5119 OVERHAUL When installing, coat the parts indicated by the arrows with power steering fluid or molybdenum disulfide lithium base grease (See page 5116). 1. INSPECT CENTER FRONT WHEEL 510DA02 2. REMOVE
More information). 1. REMOVE FR WIPER ARM RH
5120 OVERHAUL When installing, apply power steering fluid or molybdenum disulfide lithium base grease to the parts indicated by arrows (See page 5117). 1. REMOVE FR WIPER ARM RH (See page 666) 2. REMOVE
More informationPRECAUTION TROUBLESHOOTING
STEERING SR1 SR2 PRECAUTION Care must be taken to replace parts properly because they could affect the performance of the steering system and result in a driving hazard. The steering wheel pad has an SRS
More informationREPLACEMENT. 4. REMOVE ENGINE UNDER COVER RH 5. REMOVE FAN AND GENERATOR V BELT (See page 14 4)
5540 550JH01 REPLACEMENT HINT: COMPONENTS: See page 5539 1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See page 5511) SST 0711058060 (0711758080, 0711758090, 0711778050, 0711788060, 0711788070, 0711788080)
More informationOVERHAUL NOTICE: 7. REMOVE BRAKE MASTER CYLINDER (a) Disconnect the 5 connectors from brake master cylinder.
OVERHAUL Before starting the work, make sure that the ignition switch is OFF and depress the brake pedal more than 40 times. HINT: When a pressure in power supply system is released, reaction force become
More information25. REMOVE OIL PIPE NO.1 (a) Remove the 2 oil pipe unions, and oil pipe No.1. (b) Remove the oil control valve filter LH and gaskets.
CAMSHAFT (RH BANK) (2GRFE) REPLACEMENT 1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (SEE PAGE 1421) 2. REMOVE ENGINE WIRE 3. REMOVE FRONT FRAME ASSY (SEE PAGE 1421) 4. REMOVE STARTER ASSY (SEE PAGE 199). REMOVE
More informationAIR CONTROL VALVE INSPECTION 1. TURN AIR CONDITIONING SWITCH OFF
SR8 AIR CONTROL VALVE Vacuum Hose F04811 AIR CONTROL VALVE INSPECTION 1. TURN AIR CONDITIONING SWITCH OFF SR0LZ06 2. CHECK IDLEUP (a) Start the engine and run it at idle. (b) Fully turn the steering wheel.
More informationREPLACEMENT. 1. REMOVE CYLINDER HEAD COVER NO.2 (a) Remove the 4 nuts and cylinder head cover No. 2.
ENGINE MECHANICAL 1475 REPLACEMENT 141FV01 1. REMOVE CYLINDER HEAD COVER NO.2 (a) Remove the 4 nuts and cylinder head cover No. 2. A66316 2. REMOVE IGNITION COIL NO.1 (a) Remove the 4 bolts and pull out
More informationLUBRICATION SYSTEM (April, 2003)
SYSTEM (April, 2003) SYSTEM (April, 2003) ONVEHICLE INSPECTION 1. CHECK ENGINE OIL LEVEL (a) After warming up the engine and then 5 minutes after the engine stops, oil level should be between the L and
More informationREPLACEMENT HINT: 11. REMOVE V RIBBED BELT TENSIONER ASSY (a) Remove the 5 bolts and V ribbed belt tensioner.
14142 REPLACEMENT HINT: ENGINE MECHANICAL Refer to CAMSHAFT (RH BANK) or CAMSHAFT (LH BANK) for the replacement procedure of the No.2 chain (see page 14157 or 14175). 1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
More informationOVERHAUL. Using SST, disconnect the 2 brake tubes from the master cylinder. SST
3215 320J001 OVERHAUL 1. DRAIN BRAKE FLUID Wash the brake fluid off immediately if it comes into contact with any painted surface. 2. REMOVE AIR CLEANER CAP SUBASSY 3. REMOVE (a) Disconnect the brake fluid
More informationREPLACEMENT 1. REMOVE FRONT WHEEL
3028 REPLACEMENT 1. REMOVE FRONT WHEEL 300HC03 2. REMOVE FRONT DISC BRAKE CALIPER ASSY LH (a) Remove the bolt and separate the brake tube bracket from the steering knuckle. (b) Using, disconnect the brake
More informationVALVE CLEARANCE (1NZ-FXE)
146 ENGINE MECHANICAL ADJUSTMENT 1. REMOVE REAR FLOOR BOARD NO.2 (See page 211 16) 2. REMOVE DECK FLOOR BOX REAR (See page 211 16) 3. REMOVE REAR FLOOR BOARD NO.3 (See page 211 16) 4. DISCONNECT BATTERY
More information2004 Toyota Truck Tundra 4WD V8 4.7L (2UZ FE)
2004 Toyota Truck Tundra 4WD V8 4.7L (2UZ FE) Vehicle» Steering and Suspension» Steering» Steering Gear» Service and Repair» Disassembly and Assembly Part 1 Of 3 Part 2 Of 3 http://alldatapro.com/alldata/pro~v432223842~c41100~r0~od~n/0/101825161/103142888/105946035/110859872/34853741/34864218/34864219/34864308/
More informationCYLINDER HEAD GASKET (2AZ-FE)
190 REPLACEMENT 1. WORK FOR PREVENTING GASOLINE FROM SPILLING OUT (See page 111 ) 2. REMOVE FRONT SUSPENSION UPPER BRACE CENTER (W/ FRONT SUSPENSION BRACE UPPER CENTER) 3. REMOVE CHAIN SUBASSY (See page
More informationOVERHAUL 1. REMOVE CYLINDER BLOCK WATER DRAIN COCK SUB ASSY
1416 OVERHAUL 1. REMOVE CYLINDER BLOCK WATER DRAIN COCK SUBASSY 140RL01. INSPECT CONNECTING ROD THRUST CLEARANCE (a) Using a dial indicator, measure the thrust clearance while moving the connecting rod
More informationOVERHAUL 1. REMOVE OIL FILLER CAP SUB ASSY. 2. REMOVE OIL FILLER CAP GASKET (a) Using a screwdriver, remove the gasket from the oil filter cap.
14218 ENGINE MECHANICAL PARTIAL ENGINE ASSY (2ZZGE) OVERHAUL 1. REMOVE OIL FILLER CAP SUBASSY 140R901 2. REMOVE OIL FILLER CAP GASKET (a) Using a screwdriver, remove the gasket from the oil filter cap.
More informationOVERHAUL. NOTICE: Do not apply grease to each sliding part of the link. HINT: COMPONENTS: See page REMOVE REAR FLOOR FINISH PLATE
7528 ENGINE HOOD/DOOR OVERHAUL NOTICE: Do not apply grease to each sliding part of the link. COMPONENTS: See page 7526 7506701 1. REMOVE REAR FLOOR FINISH PLATE Using a screwdriver, remove the rear floor
More information11. REMOVE OIL PAN SUB ASSY NO.2 (a) Remove the 18 bolts and 2 nuts.
1444 ENGINE MECHANICAL REPLACEMENT 1. REMOVE ENGINE ASSEMBLY (SEE PAGE 1419) 2. REMOVE DRIVE PLATE & RING GEAR SUBASSY (AUTOMATIC TRANSMISSION) (SEE PAGE 1419) SST 0921354015 (9165160855), 0933000021 3.
More informationDRAIN BRAKE FLUID NOTICE:
REAR DISC OVERHAUL Overhaul the RH side by the same procedure as the LH side. 1. REMOVE REAR WHEEL 2. DRAIN FLUID Wash the brake fluid off immediately if it comes into contact with any painted surface.
More informationOVERHAUL 1. REMOVE OIL FILLER CAP SUB ASSY. 2. REMOVE CYLINDER HEAD COVER SUB ASSY (a) Remove the 10 bolts, 2 nuts, cylinder head cover and gasket.
144 ENGINE MECHANICAL OVERHAUL 1. REMOVE OIL FILLER CAP SUBASSY 1410H01 2. REMOVE CYLINDER HEAD COVER SUBASSY (a) Remove the 10 bolts, 2 nuts, cylinder head cover and gasket. A11090 3. REMOVE CAMSHAFT
More informationSymptom Suspect Area See page 5. Engine mounting (Loosen) 6. Clutch disc assy (Runout is excessive) 7. Clutch disc assy (Oily)
CLUTCH CLUTCH SYSTEM (MTM) PROBLEM SYMPTOMS TABLE HINT: CLUTCH SYSTEM (MTM) Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely cause of the problem.
More informationTIMING CHAIN COMPONENTS
h Page 1 of 52 TIMING CHAIN COMPONENTS ht Page 2 of 52 Fig. 24: Displaying Timing Chain Components (1 Of 2) Page 3 of 52 Fig. 25: Displaying Timing Chain Components (2 Of 2) Page 4 of 52 REMOVAL NOTE:
More information2005 Toyota Truck RAV4 2WD L4 2.4L (2AZ FE)
2005 Toyota Truck RAV4 2WD L4 2.4L (2AZ FE) Vehicle» Engine, Cooling and Exhaust» Engine» Timing Chain» Service and Repair TIMING CHAIN TIMING CHAIN http://alldatapro.com/alldata/pro~v440713400~c39519~r0~od~n/0/108596970/110859775/110859788/110859790/34853741/100411974/34853743/56492475
More information4. SEPARATE SPEED SENSOR FRONT LH (a) Remove the bolt and disconnect the speed sensor wire and flexible hose from the shock absorber assy.
OVERHAUL Refer to components: See page 304 Use the same procedures for the RH side and LH side. The procedures listed below are for the LH side. 1. DRAIN TRANSAXLE OIL (a) Using a #10 socket hexagon wrench,
More information2004 Lexus LS430. Submodel: Engine Type: V8 Liters: 4.3 Fuel Delivery: FI Fuel: GAS
2004 Lexus LS430 Submodel: Engine Type: V8 Liters: 4.3 Fuel Delivery: FI Fuel: GAS OVERHAUL If the airbag connector is disconnected with the ignition switch in the ON position, DTCs will be recorded. When
More informationREPLACEMENT. 9. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1 (a) Remove the 2 bolts and control cable bracket No.1.
AUTOMATIC TRANSMISSION / TRANS REPLACEMENT 1. REMOVE HOOD SUBASSY 2. REMOVE BATTERY 3. REMOVE WINDSHIELD WIPER LINK ASSY (See page 666) 4. REMOVE FRONT PANEL ASSY (See page 2610) 5. REMOVE CYLINDER HEAD
More informationOVERHAUL. Remove the union bolt and a gasket from the disc brake cylinder, then disconnect the flexible hose from the disc brake cylinder.
OVERHAUL COMPONENTS: See page 3232 Overhaul the RH side by the same procedures with LH side. Two types of brake pad exist; one is with slit and the other without slit. 1. REMOVE REAR WHEEL 2. DRAIN FLUID
More informationEG-34 ENGINE MECHANICAL TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION
EG34 TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION EG35 TIMING BELT REMOVAL (See Components for Removal and Installation) 1. DISCONNECT NEGATIVE TERMINAL CABLE FROM BATTERY CAUTION: Work must be
More informationPower Steering Rack Leak from Right Side: Overhaul Procedure
T-SB-0030-14 April 17, 2014 Power Steering Rack Leak from Right Side: Overhaul Procedure Service Category Steering Section Steering Gear/Linkage Market USA Applicability YEAR(S) MODEL(S) ADDITIONAL INFORMATION
More informationINSTALLATION EM 21. Inward. Sensor. Plate Washer. 10 mm Hexagon Wrench SST. Fulcrum Length SST TIMING BELT ENGINE MECHANICAL 2002 AVALON (RM872U)
Inward Sensor A05060 INSTALLATION EM21 EM0ZD02 1. INSTALL CRANKSHAFT TIMING PULLEY (a) Align the pulley set key with the key groove of the timing pulley, and slide on the timing pulley. (b) Install the
More information1ZZ-FE ENGINE MECHANICAL ENGINE UNIT DISASSEMBLY. If you paid for the content in this manual you were screwed!
1ZZ-FE ENGINE MECHANICAL ENGINE UNIT 107 DISASSBLY 1. ROVE OIL FILLER CAP SUB-ASSBLY (a) Remove the oil filler cap from the cylinder head cover. A064852 A065656 A064854 2. ROVE OIL FILLER CAP GASKET (a)
More information10. SEPARATE COMPRESSOR (a) Remove the nut, 3 bolts compressor stay and compressor. HINT: Hang up the hoses instead of detaching.
14108 ENGINE MECHANICAL REPLACEMENT 1. DRAIN ENGINE COOLANT(See page165 ) 2. SEPARATE BATTERY NEGATIVE TERMINAL 3. REMOVE VBANK COVER SUBASSY (a) Remove the 2 cap nuts and Vbank cover subassy. 4. REMOVE
More informationON-VEHICLE INSPECTION
CH2 P11586 CHARGING CHARGING SYSTEM ONVEHICLE INSPECTION 1. CHECK BATTERY ELECTROLYTE LEVEL Check the electrolyte quantity of each cell. MaintenanceFree Battery: CH03L01 If under the lower level, replace
More informationVALVE CLEARANCE (3ZZ FE/4ZZ FE)
ENGINE MECHANICAL ADJUSTMENT 1. REMOVE CYLINDER HEAD COVER NO.2 1487 140M901 Remove the 2 nuts, 2 clips and cylinder head cover. 2. REMOVE IGNITION COIL ASSY Disconnect the 4 connectors. (b) Remove the
More informationAUTOMATIC TRANSAXLE AUTOMATIC TRANSAXLE SYSTEM... COMPONENT PARTS...
SYSTEM....... COMPONENT PARTS.................... OIL PUMP.............................. DIRECT CLUTCH........................ FORWARD CLUTCH..................... SECOND BRAKE........................ UNDERDRIVE
More informationCOMPONENTS (KOYO Type)
STEERING SR55 COMPONENTS (KOYO Type) DISASSEMBLY OF STEERING GEAR HOUSING 1. CLAMP GEAR HOUSING IN VISE Using SST, secure the steering gear in a vise. SST 0961200012 2. REMOVE RIGHT AND LEFT TURN PRESSURE
More information8/14/2016 8:12 PM. Bolt: Part No for Type B
1 of 21 2 of 21 REMOVAL 1. DISCONNECT PS RESERVOIR AND REMOVE RESERVOIR BRACKET 2. DISCONNECT WIRE HARNESS BRACKET FOR DLC1 3. REMOVE GENERATOR 4. REMOVE GENERATOR BRACKET 5. w/ ABS: REMOVE NO.3 ABS ACTUATOR
More informationINSTALLATION. Check that the idler pulley moves smoothly.
ENGINE MECHANICAL (5SFE) INSTALLATION EM23 EM08604 1. INSTALL OIL PUMP PULLEY (a) Align the cutouts of the pulley and shaft, and slide on the pulley. (b) Using, install the pulley nut. 0996010010 (0996201000,
More informationSUSPENSION AND AXLE SA 1
SUSPENSION AND AXLE SA1 SA2 TROUBLESHOOTING SUSPENSION AND AXLE TROUBLESHOOTING Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely cause of the
More information1. General Description
General Description 1. General Description A: SPECIFICATION Front disc brake Rear disc brake Master cylinder Brake booster Brake line Model Other models WRX MT WRX AT STi Size 15 inch type 16 inch type
More informationToyota Camry CE Sedan L4-2.2L DOHC (5S-FE) MFI Timing Belt: Service and Repair
Toyota Camry CE Sedan L4-2.2L DOHC (5S-FE) MFI 2001 Timing Belt: Service and Repair REMOVAL 1. REMOVE GENERATOR 2. REMOVE RH FRONT WHEEL 3. REMOVE RH FRONT FENDER APRON SEAL 4. REMOVE PS PUMP DRIVE BELT
More informationCompressor HVAC: Service and Repair
Compressor HVAC: Service and Repair Cooler Compressor Assy REPLACEMENT 1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM SST 07110-58060 (07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070,
More informationSHOCK ABSORBER ASSY FRONT LH
2612 REPLACEMENT COMPONENTS: See page 263 Use the same procedures for the RH side and LH side. The procedures listed below are for the LH side. 1. REMOVE FRONT WHEEL 260H802 2. SEPARATE FRONT STABILIZER
More informationOVERHAUL. 1. REMOVE OIL FILLER CAP SUB ASSY (a) Remove the oil filler cap from the cylinder head cover.
1452 ENGINE MECHNICL OVERHUL 140QU01 1. REMOVE OIL FILLER CP SUSSY (a) Remove the oil filler cap from the cylinder head cover. 64852 2. REMOVE OIL FILLER CP GSKET (a) Using a screwdriver, remove the gasket
More informationSR 55 POWER STEERING GEAR. POWER STEERING GEAR REMOVAL AND INSTALLATION Remove and install the parts, as shown.
STEERING SR55 GEAR GEAR REMOVAL AND INSTALLATION Remove and install the parts, as shown. SR56 STEERING MAIN POINT OF REMOVAL AND INSTALLATION 1. REMOVE OIL RESERVOIR 2. REMOVE AIR CLEANER ASSEMBLY 3. DISCONNECT
More informationTIMING BELT (5S FE) COMPONENTS
ENGINE MECHANICAL Timing Belt (5SFE) EM67 TIMING BELT (5SFE) COMPONENTS REMOVAL OF TIMING BELT 1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY CAUTION: Work must be started after approx. 20 seconds
More informationSTARTING SYSTEM (1ZZ FE) (April, 2003)
STARTING & CHARGING STARTING SYSTEM (1ZZ FE) (April, 2003) STARTING SYSTEM (1ZZ FE) (April, 2003) INSPECTION 19 1 190QO 02 1. INSPECT STARTER ASSY NOTICE: These tests must be performed within 3 to 5 seconds
More informationOil Pan Seal Cutter Oil Filter Wrench Transmission & Transfer Bearing Replacer. ( ) Replacer Pipe
EG359 PREPARATION SST (SPECIAL SERVICE TOOLS) 0903200100 Oil Pan Seal Cutter No.2 oil pan 0922807500 Oil Filter Wrench 0931660010 Transmission & Transfer Bearing Replacer (0931600010) Replacer Pipe Crankshaft
More informationCAMSHAFT (LH BANK) (2GR FE) ENGINE MECHANICAL 1424N 01 REPLACEMENT
REPLACEMENT N0. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (SEE PAGE ). REMOVE ENGINE WIRE 3. REMOVE FRONT FRAME ASSY (SEE PAGE ). REMOVE STARTER ASSY (SEE PAGE 99). REMOVE AUTOMATIC TRANSAXLE ASSY (SEE PAGE
More informationSTEERING STEERING SR 1
SR1 SR2 Precautions PRECAUTIONS Care must be taken to replace parts properly because they could affect the performance of the steering system and result in a driving hazard. TROUBLESHOOTING Problem Hard
More informationSUSPENSION AND AXLE SA 1 SUSPENSION AND AXLE
SA1 SA2 Troubleshooting TROUBLESHOOTING Problem Possible cause Remedy Front Page Rear Wanders/pulls Tires worn or improperly inflated Wheel alignment incorrect Hub bearing worn Front or rear suspension
More informationPage 1 of 25. Service and Repair REMOVAL SIZED FOR PRINT. Related Components
Page 1 of 25 Service and Repair REMOVAL Related Components Page 2 of 25 1ZZ-FE Page 3 of 25 2ZZ-GE 1. REMOVE UPPER FRONT FENDER APRON SEAL AND UPPER RADIATOR SUPPORT SEAL 2. DRAIN ENGINE COOLANT 3. REMOVE
More informationOIL AND FILTER INSPECTION
F 20 C 29 Recommended Viscosity (SAE): 0 18 20 7 5W30 40 4 60 16 80 27 LUBRICATION (2UZFE) 100 38 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE B16233 OIL AND FILTER OIL AND FILTER INSPECTION 1.
More informationREPLACEMENT. 12. REMOVE ENGINE MOVING CONTROL ROD (a) Remove the 5 bolts, the engine moving control rod and the engine mounting stay.
1484 ENGINE MECHANICAL REPLACEMENT 1. REMOVE FRONT WHEEL RH 2. REMOVE FRONT WIPER ARM HEAD CAP 3. REMOVE FR WIPER ARM RH (See page 668 ) 4. REMOVE FR WIPER ARM LH (See page 668 ) 5. REMOVE COWL TOP VENTILATOR
More informationGENERAL DESCRIPTION BR 2
BR1 BR2 GENERAL DESCRIPTION GENERAL DESCRIPTION 1. Care must be taken to replace each part properly as it could affect the performance of the brake system and result in a driving hazard. Replace the parts
More informationTiming Belt: Service and Repair. Toyota Truck Sienna LE V6-3.0L (1MZ-FE) 2002
Timing Belt: Service and Repair Toyota Truck Sienna LE V6-3.0L (1MZ-FE) 2002 REMOVAL 1. REMOVE OUTER FR COWL TOP PANEL ASSEMBLY 2. REMOVE RH FRONT WHEEL 3. REMOVE RH FENDER APRON SEAL 4. REMOVE GENERATOR
More informationINSTALLATION. NOTICE: Do not scratch the angle sensor of the timing pulley.
EM26 INSTALLATION EM11B01 1. INSTALL OIL PUMP PULLEY (a) Align the cutouts of the pulley and shaft, and slide on the pulley. (b) Using, install the pulley nut. 0996010010 (0996201000, 0996300600) Torque:
More informationREAR DRUM BRAKE (1ZZ FE(FF))
REAR DRUM BRAKE (1ZZFE(FF)) OVERHAUL HINT: Overhaul the RH side by the same procedures as LH side. 1. REMOVE REAR WHEEL 2. DRAIN BRAKE FLUID NOTICE: Wash the brake fluid off immediately if it comes into
More informationILLUSTRATION ILLUSTRATION
ILLUSTRATION ILLUSTRATION REMOVAL 1. DISABLE BRAKE CONTROL (a) Wait at least 2 minutes after the power switch off. When the brake pedal is depressed or the door courtesy switch is turned on even if the
More informationOVERHAUL. 1. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH (a) Using a screwdriver, remove the lower frame bracket garnish.
OVERHAUL The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated. On the RH side, use the same procedures as on the
More informationDRAIN BRAKE FLUID NOTICE:
OVERHAUL Overhaul procedure of the RH side is the same as that of with LH side. 1. REMOVE FRONT WHEEL 2. DRAIN BRAKE FLUID Wash off the brake fluid immediately if it comes into contact with a painted surface.
More informationPOWER STEERING TO INDEX POWER STEERING SYSTEM PRECAUTIONS... OPERATION CHECK... PROBLEM SYMPTOMS TABLE... VANE PUMP ASSEMBLY COMPONENTS...
TO INDEX STEERING POWER STEERING POWER STEERING SYSTEM PRECAUTIONS.............................................. OPERATION CHECK......................................... PROBLEM SYMPTOMS TABLE.................................
More informationBRAKE SYSTEM TROUBLESHOOTING CHECKS AND ADJUSTMENTS MASTER CYLINDER BRAKE BOOSTER REAR BRAKE
BR-1 BRAKE SYSTEM PRECAUTIONS TROUBLESHOOTING CHECKS AND ADJUSTMENTS MASTER CYLINDER BRAKE BOOSTER VACUUM PUMP FRONT BRAKE REAR BRAKE Drum Brake Disc Brake Parking Brake LOAD SENSING PROPORTIONING AND
More informationEG1 485 OIL PUMP COMPONENTS FOR REMOVAL AND INSTALLATION
EG1485 OIL PUMP COMPONENTS FOR REMOVAL AND INSTALLATION EG1486 EG1487 EG1488 OIL PUMP REMOVAL (See Components for Removal and Installation) HINT: When repairing the oil pump, the oil pan an^ strainer should
More informationOVERHAUL 1. REMOVE GENERATOR PULLEY SST ( , ) HINT:
1917 OVERHUL 190CC02 1 B 1 62753 1. REMOVE GENERTOR PULLEY 0982063010 (0982006010, 0982006020) HINT: 1, B 0982006010 2 0982006020 (a) Hold 1 with a torque wrench, and tighten 1 B clockwise to the specified
More informationPS 60. POWER STEERING POWER STEERING LINK (for 4WD and Pre-Runner) INSPECTION
60 ZK08184E01 INSPECTION 1. INSPECT TIE ROD END SUB-ASSEMBLY (a) Flip the ball joint stud back and forth 5 times as shown in the illustration before installing the nut. (b) Using a torque wrench, turn
More information12. REMOVE ENGINE MOVING CONTROL ROD (a) Remove the 4 bolts, the engine moving control rod and the bracket.
TIMING BELT (3MZFE) REPLACEMENT 1. REMOVE FRONT WHEEL RH 2. REMOVE FR WIPER ARM RH (See page 669) 3. REMOVE FR WIPER ARM LH (See page 669) 4. REMOVE COWL TOP VENTILATOR LOUVER SUBASSY (See page 669) 5.
More informationOIL AND FILTER INSPECTION
F 20 C 29 Recommended Viscosity (SAE): 0 18 20 7 5W30 40 4 60 16 80 27 100 38 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE B16233 OIL AND FILTER OIL AND FILTER INSPECTION 1. CHECK OIL QUALITY LU1
More informationINSTALLATION EM 8 1NZ-FE ENGINE MECHANICAL DRIVE BELT INCORRECT CORRECT. Generator Vehicle Front A077960E03. Adjusting Bar. Bolt A. Bolt B.
8 CORRECT Adjusting Bar 1NZ-FE ENGINE MECHANICAL DRIVE BELT INCORRECT Generator Vehicle Front A077960E03 INSTALLATION 1. INSTALL VANE PUMP V BELT (a) Temporarily install the belt on each pulley. 2. INSTALL
More informationGENERATOR CH-9 COMPONENTS FOR REMOVAL AND INSTALLATION
CH9 COMPONENTS FOR REMOVAL AND INSTALLATION CH10 REMOVAL (See Components for Removal and Installation) 1. DISCONNECT NEGATIVE TERMINAL CABLE FROM BATTERY CAUTION: Work must be started after 90 seconds
More informationVALVE CLEARANCE (3MZ-FE)
ENGE MECHANICAL ADJUSTMENT. DRA ENGE COOLANT (See page ). REMOVE FR WIPER ARM LH (See page 7 ). REMOVE FR WIPER ARM RH (See page 7 ) 4. REMOVE COWL TOP VENTILATOR LOUVER SUBASSY (See page 7 ). REMOVE WDSHIELD
More informationRadiator Service Tool Set Hexagon Wrench Set TOYOTA Electrical Tester Set. Capacity
ENGINE EG329 PREPARATION SST (SPECIAL SERVICE TOOLS) 0923001010 Radiator Service Tool Set 0923114010 Punch 2JZGE only (Aluminum type) RECOMMENDED TOOLS 0904000010 Hexagon Wrench Set 0908200050 TOYOTA Electrical
More informationPage 1 of 44 REPLACEMENT 1. 2. 3. 4. REMOVE ENGINE UNDER COVER RH DRAIN COOLANT (See REPLACEMENT ) REMOVE FRONT WHEEL RH REMOVE CYLINDER HEAD COVER NO. 2 a. Remove the 2 nuts, 2 clips and cylinder head
More information3/13/ :32 AM. NOTICE: Do not disconnect the hose.
1 of 25 REPLACEMENT 1. REMOVE HOOD SUB-ASSEMBLY 2. REMOVE FRONT WHEEL RH 3. REMOVE ENGINE UNDER COVER LH 4. REMOVE ENGINE UNDER COVER RH 5. REMOVE FRONT FENDER APRON SEAL RH 6. DRAIN ENGINE OIL a. Install
More informationFRONT AXLE AND SUSPENSION FA 1
FRONT AXLE AND SUSPENSION FA1 FRONT AXLE AND SUSPENSION FA2 FRONT AXLE AND SUSPENSION Troubleshooting TROUBLESHOOTING Problem Possible cause Remedy Page Wanders/pulls Tires worn or improperly inflated
More information13. INSTALL NO. 2 CHAIN VIBRATION DAMPER 14. INSTALL TIMING CHAIN COVER OIL SEAL
13. INSTALL NO. 2 CHAIN VIBRATION DAMPER 14. INSTALL TIMING CHAIN COVER OIL SEAL (a) Using SST, tap in a new oil seal until its surface is flush with the timing chain cover edge. SST: 0922322010 Keep the
More information2AZ-FE Engine Oil Consumption Repair Procedure
S-SB-0024-11 Rev2 August 11, 2011 Service Category Engine/Hybrid System Section Engine Mechanical Market USA Applicability YEAR(S) MODEL(S) ADDITIONAL INFORMATION 2007 2010 tc Engine(s): 2AZ VDS(s): DE167,
More informationINSTALLATION. 6. SET NO.1 CYLINDER TO TDC/COMPRESSION (a) Temporarily install the crankshaft pulley bolt to the crankshaft.
EM19 ENGINE MECHANICAL (5VZFE) INSTALLATION EM0Z003 1. INSTALL CRANKSHAFT TIMING PULLEY (a) Align the pulley set key with the key groove of the timing pulley and slide on the timing pulley. (b) Slide on
More informationTIMING BELT COMPONENTS
EG134 3SGTE ENGINE TIMING BELT COMPONENTS 3SGTE ENGINE EG135 EG136 3SGTE ENGINE 3SGTE ENGINE TIMING BELT REMOVAL EG137 (See Components for Removal and Installation) 1. DISCONNECT CABLE FROM NEGATIVE TERMINAL
More informationCYLINDER HEAD ASSY (1MZ FE)
OVERHAUL 1. REMOVE W/HEAD STRAIGHT SCREW PLUG NO.1 14209 1405K01 Using a 14 mm straight hexagon wrench, remove the screw plug. 2. REMOVE W/HEAD STRAIGHT SCREW PLUG NO.2 Using a 14 mm straight hexagon wrench,
More informationFUEL PUMP SYSTEM CIRCUIT
EG1182 22RE ENGINE FUEL PUMP SYSTEM CIRCUIT ONVEHICLE INSPECTION 1. CHECK FUEL PUMP OPERATION (a) Turn the ignition switch ON. HINT: Do not start the engine. (b) Using SST, connect terminals Fp and +B
More information2004 Toyota CAMRY. Submodel: Engine Type: L4 Liters: 2.4 Fuel Delivery: FI Fuel: GAS
2004 Toyota CAMRY Submodel: Engine Type: L4 Liters: 2.4 Fuel Delivery: FI Fuel: GAS REPLACEMENT 1. REMOVE HOOD SU-ASSY 2. REMOVE FRONT WHEEL RH 3. REMOVE ENGINE UNDER COVER LH 4. REMOVE ENGINE UNDER COVER
More informationTIMING BELT (1MZ FE Jan., 2003)
14 100 TIMING BELT (1MZ FE Jan., 2003) REPLACEMENT 1. REMOVE FRONT WHEEL RH 2. REMOVE FRONT FENDER APRON SEAL RH 3. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (See Pub. No. RM972U on page
More informationPROPELLER SHAFT PR 1
PR1 PR2 PREPARATION PREPARATION SST (SPECIAL SERVICE TOOLS) 0932520010 Transmission Oil Plug 2JZGE M/T 0932540010 Transmission Oil Plug 2JZGE A/T 0933000021 Companion Flange Holding Tool 0933050010 Propeller
More information75 5 ENGINE HOOD/DOOR
OVERHAUL Installation is in the reverse order of the removal. But the installation is indicated only when it has a point. In the RH side, work in the same procedure as in the LH side. 755 750DN01 1. REMOVE
More informationEM 27 2UZ-FE ENGINE MECHANICAL CAMSHAFT REMOVAL
2UZ-F NGIN MCHANICAL CAMSHAFT M 27 RMOVAL 1. RMOV TIMING BLT (See page M-18) 2. RMOV IGNITION COIL ASSMBLY (a) Disconnect the 4 ignition coil connectors. (b) Remove the 4 bolts and 4 ignition coils. 3.
More informationDRAIN BRAKE FLUID NOTICE:
OVERHAUL Overhaul procedure of the RH side is the same as that of with LH side. 1. REMOVE REAR WHEEL 2. DRAIN BRAKE FLUID Wash off the brake fluid immediately if it comes into contact with a painted surface.
More informationFront Fork Disassembling and Assembling RM-Z250L6. KAYABA Pneumatic Spring Front Fork PSF2
Front Fork Disassembling and Assembling RM-Z250L6 KAYABA Pneumatic Spring Front Fork PSF2 RM-Z250L6 Front Fork Disassembling 1. Release air Release the air pressure by pressing the air valve with a screwdriver.
More informationOVERHAUL. 1. REMOVE W/HEAD TAPER SCREW PLUG NO.2 (a) Using a socket hexagon wench 10, remove the taper screw plug and gasket.
14138 ENGINE MECHANICAL OVERHAUL 140Q703 1. REMOVE W/HEAD TAPER SCREW PLUG NO.2 (a) Using a socket hexagon wench 10, remove the taper screw plug and gasket. A62890 2. REMOVE VALVE LIFTER (a) Remove the
More informationFUEL SYSTEM PRECAUTION FU 1
2GR-FE EL EL SYSTEM EL SYSTEM PRECAUTION 1 1. EXPRESSIONS OF IGNITION SWITCH (a) The type of the ignition switch used on this model differs according to the specifications of the vehicle. The expressions
More informationEG-37 ENGINE MECHANICAL TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION 2JZ-GE
ENGINE EG37 TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION 2JZGE EG38 ENGINE 2JZ GTE ENGINE EG39 TIMING BELT REMOVAL (See Components for Removal and Installation) 1. REMOVE BATTERY AND BATTERY TRAY
More informationGENESIS COUPE(BK) > 2010 > G 3.8 DOHC > Steering System
GENESIS COUPE(BK) > 2010 > G 3.8 DOHC > Steering System Steering System > General Information > Specifications Specifications Steering gear Oil pump Steering angle Power steering oil Item Specification
More informationSUPERCHARGER. ON-VEHICLE INSPECTION 1. INSPECT SUPERCHARGER OIL LEVEL HINT: With the engine cold, check the oil level on the dipstick.
EG45 ONVEHICLE INSPECTION 1. INSPECT OIL LEVEL HINT: With the engine cold, check the oil level on the dipstick. (a) Park the vehicle on a level spot and turn the engine off. (b) 4WD: Remove the LH front
More information2003 Toyota Truck Highlander 2WD V6-3.0L (1MZ-FE) Copyright 2013, ALLDATA Page 1
2003 Toyota Truck Highlander 2WD V6-3.0L (1MZ-FE) Copyright 2013, ALLDATA 10.52 Page 1 Timing Belt: Service and Repair TIMING BELT REPLACEMENT 1. REMOVE FRONT WHEEL RH 2. REMOVE FRONT FENDER APRON SEAL
More informationSymptom Suspect Area See page. 3. Shock absorber (Worn out) 3. Shock absorber (Worn out)
TROUBLESHOOTING PROBLEM SYMPTOMS TABLE TROUBLESHOOTING Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely cause of the problem. Check each part
More informationABBREVIATIONS USED IN THIS
IN10 INTRODUCTION ABBREVIATIONS USED IN THIS MANUAL ABBREVIATIONS USED IN THIS MANUAL ATF Automatic Transmission Fluid B 0 Overdrive Brake B 2 Second Brake B 3 No. 3 Brake C 0 Overdrive Direct Clutch C
More information