Auger / Bucket Elevator / Air Wash System

Transcription

1 Auger / Bucket Elevator / Air Wash System

2 TABLE OF CONTENTS 20 Foot Blastcan Positioning & Installation Guide SYSTEM COMPONENTS Page 3 BLASTCAN POSTIONING.Page 4 AUGER Page 5 BUCKET ELEVATOR.Page 6 AIR WASH Page 7 DUST COLLECTOR Page 8 CONTROL PANEL..Page VOLT / 12 VOLT WIRING & BREATHING AIR.Page 10 BLAST POT.Page 11 BLASTCAN INTERNAL Page 12 COMPRESSED AIR REQUIREMENTS..Page 13 2

3 One 10 or 20 foot Blastcan One 174 inch bucket elevator w/ motor One 9 foot auger w/ motor One media hopper 4 legs for the hopper One air wash w/ motor One junks funnel for air wash w/ 4 inch hose and flapper end One 6.5 cu.ft. blast pot One 3000 C.F.M. Dust collector One electrical control panel Accessory package (s) Assorted bags of nuts and bolts (tagged for each specific piece of equipment) 3

4 The Blastcan must be level for all the recovery equipment to line up properly. Should the Blastcan need to be shimmed for level then the auger may need the same amount of shims. There needs to be enough room around the back of the Blastcan to fit the dust collector and the ducting. 4

5 When sliding the Auger into place you need to insert it into the notches on each side of the auger housing. You will need to have an individual inside the Blastcan to guide the auger underneath the sweep in at the same time. Once you have the holes lined up bolt the 2 pieces together and place silicon in the notches to seal. Then install the screen on the auger in the Blastcan. Your Auger is now ready to receive the bucket elevator. Bolt the flange and auger housing together Note: Shaft rotation must run counter clockwise Notch for edge of auger. Silicon both sides after it is bolted together 5

6 For the bucket elevator install, stand the elevator up and slide it towards the auger and bolt the them together. Once they are joined then you need to run in anchor bolts to secure the bucket elevator to the cement or pavement. Auger to elevator bolt holes - 2 or 3 each side Anchor holes Note: Shaft rotation must run counter clockwise 6

7 The Airwash assembly come in 4 sections. The classifier, hopper, junks funnel and 4 legs. First attach the classifier to the hopper (use silicon between them). Second attach the junks funnel to the classifier (use silicon between them) Third lift up the unit and attach the 4 legs. The airwash assembly is now ready to slide into place. The bucket elevator has a welded L shaped bracket with 2 holes in it that line up with 2 holes on the airwash frame. This will insure that there is proper alignment for the bucket elevator to airwash transition hose. There is a 4 O.D. hose for the junks funnel and a flapper valve for the end of that hose and should be cut long enough to lower into a pail. Once in position anchor airwash to the concrete. Air duct must be plumbed into the duct work for the dust collector (sheet metal ducting) Classifier Airwash Junks Funnel Media Hopper Bucket elevator & airwash brace 4 transition hose w/clamps already cut to length Note: Shaft rotation must run counter clockwise 7

8 The dust collector must be placed directly in line with the exhaust plenum. Sheet metal ducting is to be used to insure no restrictions on exhaust air from Blastcan. Also the 6 air outlet from the airwash is to be tapped into this ducting. The inlet to the dust collector exhaust plenum from the Blastcan. Note: Motor rotation must be clockwise when looking down from the top 8

9 There is brackets and bolts supplied to fasten the control panel to the outer wall of the Blastcan. Make sure it is good and secure. Mounting brackets Breathing air 9

10 There are wiring terminations on top of the Blastcan that are marked 120 volt for the internal lights and 12 volt for the safety switches on the door. The 12 volt needs to attach to the designation within the control panel & the 120 volt needs an external supply. The Radex air purifier needs the green base attached to the wall and then the canister twists and locks into place. Once the breathing air hose is attached run it through the hose flange into the room. Breathing air purifier Hose flange 10

11 The blast pot needs to be positioned directly under the hopper so that the flex hose can attached between the two. The 12 volt electric input wire will have to be connected to the 12 volt side in the control panel. 4 Flex hose from hopper to the pot Exhaust hose runs into the Blastcan flange top port Air Inlet Blast hose Deadman Wire 11

12 The hose racks will need to be installed as well as the exhaust tee and silencer. For the auger screen the handle will have to be on the right so that the bolt holes will line up. Hose rack brackets Exhaust Tee and silencer Auger screen - Install with handle on this side 12

13 Compressed air requirements for the Blastcan are as follows: /4 air required for the blast pot 2. 1/2 air required for the dust collector 3. 1 air required for the air purifier w/regulator (60-80 psi) 13