Pneumatic Linear Drives OSP-L ORIGA SYSTEM PLUS

Transcription

1 Pneumatic Linear Drives OSP-L ORIGA SYSTM PLUS

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3 Contents Linear Drives OSP ORIGA SYSTM PLUS The right to introduce technical modifications is reserved Origa System Plus Page Introduction - OSP Concept 2 Modular Components Overview 3 Control xamples for OSP-L 4 OSP-L Application examples 5 Rodless Pneumatic Cylinders Overview 7 Series OSP-L Ø 25 to 63 mm 11 Integrated Valves VO 17 Order instructions 19 Linear Guides Overview 21 Plain Bearing Guide SLIDLIN 23 Recirculating Ball Bearing Guide STARLIN 27 Variable Stop VS 30 OSP-L Accessories Page Overview 35 Clevis Mounting 37 nd Cap Mounting 38 Mid-Section Support 39 Mountings for Linear Drives fitted with OSP-L-Guides 40 Inversion Mounting 47 Adaptor Profile 48 T-Slot Profile 49 Connection Profile 50 Duplex Connection 51 Multiplex Connection 52 Magnetic Switches Magnetic Switches RS and S 53 Cable Cover 56 Magnetic Switches RST and ST 57 1

4 Introduction OSP Concept Basic Linear Drive Standard Version Series OSP-L Duplex Connection Series OSP-L Air Connection on the nd-face or both at One nd Series OSP-L Multiplex Connection Series OSP-L Integrated 3/2 Way Valves Series OSP-L Clevis Mounting Series OSP-L nd Cap Mounting Series OSP-L Mid-Section Support Series OSP-L Linear Guides SLIDLIN Series OSP-L Linear Guides STARLIN Series OSP-L Magnetic Switches Series OSP-L Inversion Mounting Series OSP-L Variable Stop VS Series OSP-L with Linear Guide STL 2

5 OSP ORIGA SYSTM PLUS Modular Components Overview Rodless Cylinder Series OSP-L The right to introduce technical modifications is reserved Linear Drives OSP-L25 OSP-L32 OSP-L40 OSP-L50 OSP-L63 Theoretical force at 6 bar [N] in progress in 1 progress ffective force at 6 bar [N] Max. Velocity v [m/s] Magnetic piston (three sides) Lubrication - Prelubricated Multiple air ports ( 4 x 90 ) Both Air Connections at nd-face Air Connection on the nd-face Cushioning Cushioning length [mm] Stroke length [mm] Pressure range p max [bar] Temperature range [ C] Stainless steel parts Clevis Mounting Duplex Connection / Multiplex Connection on request Tandem piston Basic Cylinder F [N] Mx [Nm] My [ Nm] Mz [Nm] Slideline F [N] Mx [Nm] My [Nm] Mz [Nm] Starline F [N] Mx [Nm] My [Nm] Mz [Nm] variable Stop Magnetic Switches Standard Version T-Nut Version Integrated valves 3/2 WV NO VO on request Mountings nd Cap Mounting / Mid-Section Support Inversion Mounting Adaptor Profile / T-Nut Profile / = Standard version = longer strokes on request = other temperature ranges on request = Option = not applicable 3

6 xamples CONTROL XAMPLS FOR OSP-L Circuit diagram for end of stroke application. Intermediate positioning is also possible. Circuit diagram for end of stroke application. Intermediate positioning is also possible. The optional integrated VO Valves offer optimal control, and allow accurate positioning of intermediate positions and the lowest possible speeds. The cylinder is controlled by two 3/2-way valves (normally open). The speed can be adjusted independantly for both directions. The cylinder is controlled by a 5/3-way valve (middle position pressurized). The speed can be adjusted independantly for both directions. 4

7 xamples OSP-L Application examples ORIGA SYSTM PLUS rodless linear drives offer maximum flexibility for any application. The high load capacity of the piston can cope with high bending moments without additional guides. SLIDLIN STARLIN The mechanical design of the OSP-L allows synchronised movement of two cylinders. Integrated guides offer optimal guidance for applications requiring high performance, easy assembly and maintenance free operation. Optimal system performance by combining multi-axis cylinder combinations. When using external guides, the clevis mounting is used to compensate for deviations in parallelism. The right to introduce technical modifications is reserved For further information and assembly instructions, please contact your local Parker Origa dealer. 5

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9 Rodless Pneumatic Cylinders Series OSP-L Contents Standard Cylinders Description Page The System Concept and Components 8 Technical Data 11 Dimensions 14 Order Instructions 19 The right to introduce technical modifications is reserved 7

10 The System Concept and Components origa system plus innovation from A PROVN design The newly developed product line OSP-L can be simply and neatly integrated into any machine layout. MOUNTING RAILS ON 3 SIDS Mounting rails on 3 sides of the cylinder enable modular components such as linear guides, valves, magnetic switches etc. to be fitted to the cylinder itself. This solves many installation problems, especially where space is limited. The modular system concept forms an ideal basis for additional customerspecific functions. Corrosion resistant steel outer sealing band and robust wiper system on the carrier for use in aggressive environments. Magnetic piston as stand - for contactless position on three sides of the cyl Inner sealing band made of polyurethane for best sealing features and extreme slight friction. Stainless steel screws optional. Combined clamping for inner and outer sealing band with dust cover. Low friction piston seals for optim running characteristics nd cap can be rotated to any one of the four positions (before or after delivery) so that the air connection can be in any desired position. Optimized cylinder profile for maximum stiffness and minimum weight. Integral air passages enable both air connections to be positioned at one end, if desired. 8

11 SLIDLIN Cost-effective plain bearing guide for medium loads. STARLIN Recirculating ball bearing guide for very high loads and precision. VARIABL STOP VS The variable stop provides simple stroke limitation. ard sensing inder. New low profile piston/carrier design. INTGRATD VO VALVS The complete compact solution for optimal cylinder control. ized The right to introduce technical modifications is reserved Integral dovetail rails on three sides provide many adaptation possibilities (linear guides, magnetic switches, etc.). Modular system components are simply clamped on. Adjustable end cushioning at both ends are standard. Install the OSP-L System to simplify design work! The files are compatible with all popular CAD systems and package hardware. 9

12 Accessories OPTIONS AND ACCSSORIS FOR SYSTM VRSATILITY Series OSP-L STANDARD Versions OSP-L25 to L63 Standard carrier with integral guidance. nd cap can be rotated 4 x 90 to position air connection on any side. Magnetic piston as standard. Dovetail profile for mounting of accessories and the cylinder itself. end-face AIR CONNCTION To solve special installation problems. BOTH AIR CONNCTIONS AT ON ND For simplified tubing connections and space saving. INTGRATD VO VALVS The complete compact solution for optimal cylinder control. ACCSSORIS Magnetic switches TYP RS, S, RST, ST For electrical sensing of end and intermediate piston positions. MOUNTINGS FOR OSP-L25 TO L63 clevis MOUNTING Carrier with tolerance and parallelism compensation for driving loads supported by external linear guides. BASIC CYLINDR OPTIONS The special design of the linear drive enables all emissions to be led away. STAINLSS VRSION For use in constantly damp or wet environments. All screws are A2 quality stainless steel (material no / ) DUPLX Connection The duplex connection combines two OSP-L cylinders of the same size into a compact unit with high performance. multiplex connection The multiplex connection combines two or more OSP-L cylinders of the same size into one unit. The orientation of the carriers can be freely selected. ND CAP MOUNTING For end-mounting of the cylinder. MID-SCTION SUPPORT For supporting long cylinders or mounting the cylinder by its dovetail rails. INVRSION mounting The inversion mounting transfers the driving force to the opposite side, e. g. for dirty environments. 10

13 Characteristics Pressures quoted as gauge pressure Characteristics Symbol Unit Description General Features Type Rodless cylinder Series OSP-L System Double-acting, with cushioning, position sensing capability Mounting See drawings Air Connection Threaded Ambient T min C -20 Other temperature ranges temperature T max C +80 on request range Weight (mass) kg See table below Installation In any position Medium Filtered, unlubricated compressed air (other media on request) Lubrication Permanent grease lubrication (additional oil mist lubrication not required) Cylinder Profile Anodized aluminium Carrier Anodized aluminium (piston) Material nd caps Sealing bands Seals Screws Dust covers, wipers Max. operating pressure p max bar 8 Aluminium, lacquered Corrosion resistant steel (outerband) Polyurethane (inner band) Polyurethane, NBR Galvanized steel Option: stainless steel Plastic Rodless Pneumatic Cylinder ø mm OSP ORIGA SYSTM PLUS Series OSP-L.. Standard Versions: double-acting with adjustable end cushioning with magnetic piston for position sensing Special Versions: Stainless steel screws Both air connections on one end Air connection on the end-face Integrated Valves VO Weight (mass) kg The right to introduce technical modifications is reserved Cylinder series Weight (Mass) kg (Basic cylinder) At 0 mm stroke per 100 mm stroke OSP-L OSP-L OSP-L OSP-L in progress OSP-L Size Comparison L25 L32 L40 L50 L63 nd cap can be rotated 4 x 90 to position air connection as desired Free choice of stroke length up to 6000 mm 11

14 Loads, Forces and Moments Choice of cylinder is decided by: permissible loads, forces and moments. performance of the pneumatic end cushions. The main factors here are the mass to be cushioned and the piston speed at start of cushioning (unless external cushioning is used, e. g. hydraulic shock absorbers). The adjacent table shows the maximum values for light, shock-free operation, which must not be exceeded even in dynamic operation. Load and moment data are based on speeds v 0.5 m/s. When working out the action force required, it is essential to take into account the friction forces generated by the specific application or load. M = F l Bending moments are calculated from the centre of the linear actuator Cylinder- Theoretical effektive max. Moments max. Load Cushion Series Action Force Action Force F A Mx My Mz F Length [mm Ø] at 6 bar [N] at 6 bar [N] [Nm] [Nm] [Nm] [N] [mm] OSP-L OSP-L OSP-L OSP-L in progress OSP-L Cushioning Diagram Work out your expected moving mass and read off the maximum permissible speed at start of cushioning. Alternatively, take your desired speed and expected mass and find the cylinder size required. Please note that piston speed at start of cushioning is typically ca. 50 % higher than the average speed, and that it is this higher speed which determines the choice of cylinder. If these maximum permissible values are exceeded, additional shock absorbers must be used. Max. permissible piston speed at start of cushioning Mass to be cushioned * * For cylinders with linear guides or brakes, please be sure to take the mass of the carriage or the brake housing into account. 12

15 Permissible Support Spacings: OSP - L25 to L32 Load F F k k F k Mid-Section Supports To avoid excessive bending and oscillation of the cylinder, mid-section supports are required dependent on specified stroke lengths and applied loads. The diagrams show the maximum possible support spacings depending on the load. Bending up to max. 0.5 mm is permissible between supports. The mid-section supports are clamped on to the dovetail profile of the cylinder tube. They are also able to take the axial forces. Distance k Permissible Support Spacings: OSP - L40 to L63 F k k F k The right to introduce technical modifications is reserved Load F Distance k 13

16 Cylinder Stroke and Dead Length A Dimensions of Basic Cylinder OSP - L25 to L63 Free choice of stroke length up to 6000 mm in 1 mm steps. Longer strokes on request. A Stroke A FB Tandem Cylinder Two pistons are fitted: dimension "Z" is optional. (Please note minimum distance "Z min "). Free choice of stroke length up to 6000 mm in 1 mm steps Longer strokes on request Stroke length to order is stroke + dimension "Z" Please note: To avoid multiple actuation of magnetic switches, the second piston is not equipped with magnets. Stroke A Z Stroke + 2 x A + Z nd Cap/Air Connection can be rotated 4 x 90 Z A Carrier Series OSP-L25 to L63 nd Cap/Air Connection can be rotated 4 x 90 BW BY I C BX N K FH Stroke + 2 x A K 10,4 BY BW I Air connection D Series OSP -L25 to L32 C CF O N C BX BX B K Cushion adjustment screw N G x H Series OSP -L40 to L63 J S CF O N M Air connection D X BX Y x ZZ C V B Cushion adjustment screw G x H Dimension Table (mm) Cylinder A B C D G H I J K M O S V X Y Z min BW BX BY CF N FB FH ZZ Series OSP-L G1/8 27 M M OSP-L G1/4 36 M M OSP-L G1/4 54 M M OSP-L G1/4 70 M in 49 progress M OSP-L G3/8 78 M M

17 Series OSP-L25 to L32 Air Connection on the nd-face BX B Cushion adjustment screw Air connection D BX C G x H C In some situations it is necessary or desirable to fit a special end cap with the air connection on the end-face instead of the standard end cap with the air connection on the side. The special end cap can also be rotated 4 x 90 to locate the cushion adjustment screw as desired. Supplied in pairs. Series OSP-L40 to L63 G x H BX C BX BW Cushion adjustment screw Air connection D C Dimension Table (mm) The right to introduce technical modifications is reserved Cylinder Series B C D G H BX BW OSP-L G1/8 27 M OSP-L G1/4 36 M OSP-L G1/4 54 M OSP-L G1/4 70 in progress M OSP-L G3/8 78 M

18 Both Air Connections at One nd Series OSP-L25 A special end cap with both air connections on one side is available for situations where shortage of space, simplicity of installation or the nature of the process make it desirable. Air supply to the other end is via internal air passages (OSP-L25 to L63). N2 N1 BX l1 BW B Cushion adjustment screw Air connection D BX C 1* G x H C 2* 1* 2* * Versions of Air Connection Positions: 1 1 or 2 2 Series OSP-L32 to L63 OSP-L40 to L63 OSP-L32 I1 Air connection D G x H C FN C C I2 BW Cushion adjustment screw C G x H B Dimension Table (mm) Cylinder Series B C D G H I 1 I 2 BX BW N 1 N 2 FN OSP-L G1/8 27 M OSP-L G1/8 36 M OSP-L G1/8 54 M OSP-L G1/4 70 M in progress OSP-L G3/8 78 M

19 Integrated 3/2 Way Valves VO Series OSP-L25, L32, L40 and L50 Integrated 3/2 Way Valves VO For optimal control of the OSP-L cylinder, 3/2 way valves integrated into the cylinder's end caps can be used as a compact and complete solution. They allow for easy positioning of the cylinder, smooth operation at the lowest speeds and fast response, making them ideally suited for the direct control of production and automation processes. The right to introduce technical modifications is reserved Characteristics 3/2 Way Valves VO Characteristics 3/2 Way Valves with spring return 2 (A) 2 (A) Pneumatic diagram 1(P) 3 (R) 1(P) 3 (R) Type VO-25 VO-32 VO-40 VO-50 Actuation electrical Basic position P A open, R closed Type Poppet valve, non overlapping Mounting integrated in end cap Installation in any position Port size G 1/8 G 1/4 G 3/8 G 3/8 Temperature -10 C to +50 C * Operating pressure 2-8 bar Nominal voltage 24 V DC / 230 V AC, 50 Hz Power consumption 2,5 W / 6 VA Duty cycle 100% lectrical Protection IP 65 DIN * other temperature ranges on request Characteristics: Complete compact solution Various connection possibilities: Free choice of air connection with rotating end caps with VO valves, Air connection can be rotated 4 x 90 Solenoid can be rotated 4 x 90, Pilot valve can be rotated 180 High piston velocities can be achieved with max. 3 exhaust ports Minimal installation requirements Requires just one air connection per valve Optimal control of the OSP-L cylinder xcellent positioning characteristics Integrated operation indicator Integrated exhaust throttle valve Manual override - indexed Adjustable end cushioning asily retrofitted please note the increase in the overall length of the cylinder! 17

20 Dimensions VO Valves OSP-L25 and L32 AV Integrated exhaust throttle valve CV C V2 V1 Dimension Table (mm) Cylinder AV BV C CV DV V1 V2 V3 V4 V5 V8 V9 V10 V11 V12 V13 V14 V15 V16 V17 V18 V19 Series OSP-L G1/ G1/8 OSP-L G1/ G1/4 Dimensions VO Valves OSP-L40 and L50 CV C AV V2 V1 V5 V4 C V18 V19 V17 V15 V16 V5 V4 V13 V10 V14 C V9 V8 BV 1(P) V12 V11 Possible positions of the exhaust throttle valve 1(P)* DV Connector - rotated 180 V3 * nd cap can be rotated 4x90 V7 V10 V6 V13 V14 V9 V8 1(P)* DV BV V12 V11 Integrated exhaust throttle valve Possible positions of the exhaust throttle valve V19 V18 Connector - rotated 180 V3 V17 V15 V16 *nd cap can be rotated 4x90 Dimension Table (mm) Cylinder AV BV C CV DV V1 V2 V3 V4 V5 V6 V7 V8 V9 V10 V11 V12 V13 V14 V15 V16 V17 V18 V19 Series OSP-L G3/ M G1/4 OSP-L G3/ in M5 progress G1/4 18

21 Order Instructions Basic Cylinder OSPL Piston-Ø Stroke in mm (5 digits) Piston Mounting 0 without 1 clevis mounting add. Guide Carriage 0 without Measuring system 0 without in progress in progress Screws Cushioning 0 standard 0 standard 1 Stainless 1 max. length The right to introduce technical modifications is reserved Version / Piston 0 standard 1 Tandem Air Connection 0 standard 1 end face 2 both at one end 3 left standard right end face 4 right standard left end face A B C 3/2 Way valve VO 24 V = Ø 25,32,40,50 3/2 Way valve VO 230 V~ / 110 V= Ø 25,32,40,50 3/2 Way valve VO 48 V = Ø 25,32,40,50 3/2 Way valve VO 110 V~ Ø 25,32,40,50 Seals Lubrication 0 standard 0 standard nd cap position 0 l+r 0 = in front 1 l+r 90 = underneath 2 l+r 180 = at the back 3 l+r 270 = same side as outerband 4 l 90 = underneath; r 0 = in front 5 l 180 = at the back; r 0 = in front 6 l 270 = same side as outerband; r 0 = in front 7 l 0 = in front; r 90 = underneath 8 l 180 = at the back; r 90 = underneath 9 l 270 = same side as outerband; r 90 = underneath A B C D F l 0 = in front; r 180 = at the back l 90 = underneath; r 180 = at the back l 270 = same side as outerband; r 180 = at the back l 0 = in front; r 270 = same side as outerband l 90 = underneath; r 270 = same side as outerband l 180 = at the back; r 270 = same side as outerband Guides/ Brakes/ Inversion 0 without M N Inversion Ø Accessories - please order separately Description Further information see nd Cap Mountings Page 38 Mid-Section Support Page 39 Adaptor Profile Page 48 T-Slot Profile Page 49 Connection Profile Page 50 Multiplex Connection Page 52 Magnetic Switches Page 53 and page 57 Duplex Ø 25,32,40, same side as 180 outerband at the back end-face 0 in front 90 underneath Cylinder L (left end side) Cover / Cable Channel 0 standard 1 Cable channel 2 nd cap position (air connection) 180 at the back Cable channel two-sided 270 same side as outerband end-face 0 in front 90 underneath Cylinder R (right end side) 19

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23 Linear Guides Series OSP-L Contents Description Page Overview 22 Plain bearing guide SLIDLIN 23 Recirculating Ball Bearing Guide STARLIN 27 The right to introduce technical modifications is reserved 21

24 OSP ORIGA SYSTM PLUS Linear Guides STANDARD Cylinder OSP-L with integral guidance. Piston diameters mm adaptive modular system The Origa system plus OSP provides a comprehensive range of linear guides for the pneumatic linear drives. advantages: takes high loads and forces High precision Smooth operation Can be retrofitted Can be installed in any position SLIDLIN The cost-effective plain bearing guide for medium loads. Piston diameters mm Starline Recirculating ball bearing guide for very high loads and precision. Piston diameters mm 22

25 versions for pneumatic linear drive: Series OSP-L plastic wiper aluminium guide rail oiled felt wiper aluminium guide carriage pressure plate and adjustment screws slide adjustment elements grease nipple Plain Bearing Guide SLIDLIN OSP ORIGA SYSTM PLUS Loads, Forces and Moments Series SL 25 to 63 for Linear-drive Series OSP-L l Mx Technical Data The table shows the maximum permis sible values for smooth operation, which should not be exceeded even under dynamic conditions. The load and moment figures apply to speeds v < 0.2 m/s. l Fz Mz My Fy * Please note: In the cushioning diagram, add the mass of the guide carriage to the mass to be cushioned. features: anodised aluminium guide rail with prism-shaped slideway arrangement adjustable plastic slide elements composite sealing system with plastic and felt wiper elements to remove dirt and lubricate the slideways corrosion resistant version available on request Any length of stroke up to 5500 mm (longer strokes on request) 1) Corrosion resistant fixtures available on request The right to introduce technical modifications is reserved Series SL For linear drive Max. moments [Nm] Max. loads [N] Mass of linear drive with guide [kg] Mass * of guide Mx My Mz Fy,Fz with increase per carriage 0 mm stroke 100 mm stroke [kg] Order No. SLIDLIN 1) Guide without cylinder SL25 OSP-L FIL SL32 OSP-L FIL SL40 OSP-L FIL SL50 OSP-L in progress SL63 OSP-L Mountings see page

26 Dimensions Series OSP-L Stroke + 2 x A Stroke For further mounting elements and options see accessories. For further information and technical data see linear drives OSP-L Type SL25 to SL63 Dimension Table (mm) Series A B J M Z AA BB DD CF C D G W FF FT FS GG JJ ZZ SL ,5 M , , SL , M SL M ,5 1, SL M in progress , SL M Mid-Section Support (For versions, see page 39) Mid-section supports are required from a certain stroke length to prevent exces sive deflection and vibration of the line ar drive. The diagrams show the maxi mum permissible unsupported length in relation to loading. A distinc tion must be drawn between loading 1 and loading 2. Deflection of 0.5 mm max. between supports is permissible. Note: For speeds v > 0.5 m/s the distance between supports should not exceed 1 m. Load F Load F permissable unsupported length: SL 25, SL 32 SL 25 Loading 2 SL 25 Loading 1 SL 32 Loading 2 SL 32 Loading 1 permissable unsupported length: SL40, SL50, SL63 distance between supports k SL40 Loading 2 SL40 Loading 1 SL50 Loading 2 SL50 Loading 1 SL63 Loading 2 SL63 Loading 1 F F distance between supports k loading 1 loading 2 F F 24

27 Order Instructions SLIDLIN OSPL Piston-Ø Stroke in mm (5 digits) Piston Mounting 0 without Measuring system 0 without 40 in progress in progress Screws 0 standard Cushioning 0 standard 1 Stainless Version / Piston 0 standard 1 Tandem Air Connection 0 standard Lubrication 0 standard Seals 0 standard nd cap position 0 l+r 0 = in front 1 l+r 90 = underneath 2 l+r 180 = at the back 3 l+r 270 = same side as outerband Guides/ Brakes/ Inversion 0 without 2 Slideline SL Ø Cover / Cable Channel 0 standard 1 Cable channel Cable channel twosided 2 1 end face 2 both at one end 3 left standard right end face 4 right standard left end face 4 l 90 = underneath; r 0 = in front 5 l 180 = at the back; r 0 = in front 6 l 270 = same side as outerband; r 0 = in front add. Guide Carriage A B C 3/2 Way valve VO 24 V = Ø 25,32,40,50 3/2 Way valve VO 230 V~ / 110 V= Ø 25,32,40,50 3/2 Way valve VO 48 V = Ø 25,32,40,50 3/2 Way valve VO 110 V~ Ø 25,32,40,50 7 l 0 = in front; r 90 = underneath 8 l 180 = at the back; r 90 = underneath 9 l 270 = same side as outerband; r 90 = underneath A B C l 0 = in front; r 180 = at the back l 90 = underneath; r 180 = at the back l 270 = same side as outerband; r 180 = at the back 0 without 2 Guide Carriage Slideline SL Ø D l 0 = in front; r 270 = same side as outerband The right to introduce technical modifications is reserved F l 90 = underneath; r 270 = same side as outerband l 180 = at the back; r 270 = same side as outerband end-face nd cap position (air connection) 270 same 180 side as at the back outerband 180 at the back 0 90 in front underneath Cylinder L (left end side) 270 same side as outerband 90 underneath end-face 0 in front Cylinder R (right end side) 25

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29 Versions for pneumatic linear drive: Series OSP-L integrated wiper grease nipple aluminium carriage Recirculating Ball Bearing Guide STARLIN polished, hardened steel guide rail guide carriage OSP ORIGA SYSTM PLUS Series STL 25 to 50 for Linear Drive Series OSP-L Loads, Forces and Moments l Mx l Fz Mz My Fy Features: Polished and hardened steel guide rail For very high loads in all directions High precision Integrated wiper system Integrated grease nipples Any length of stroke up to 3700 mm Anodized aluminium guide carriage dimensions compatible with OSP-L guides SLIDLIN Installation height (STL25-32) compatible with OSP-L guides SLIDLIN Maximum speed STL25 to 50: v = 5 m/s Technical Data The table shows the maximum permissible loads. If multiple moments and forces act upon the cylinder simultaneously, the following equation applies: Mx My Mz Fy Mx max My max Mz max Fy 1max The sum of the loads should not exceed >1 Fz Fz max 1 The table shows the maximum permissible values for light, shock-free operation, which must not be exceeded even under dynamic conditions. * Please note: The mass of the carriage has to be added to the total moving mass when using the cushioning diagram. The right to introduce technical modifications is reserved Series STL For linear drive Max. moments [Nm] Max. loads [N] Mass of linear drive with guide [kg] Mass * of guide Mx My Mz Fy Fz with 0 mm stroke increase per 100 mm stroke carriage [kg] Order No. STARLIN Guide without cylinder STL25 OSP-L FIL STL32 OSP-L FIL STL40 OSP-L FIL STL50 OSP-L in progress FIL Mountings see page

30 Dimensions Series OSP-L STL25 to STL50 stroke + 2x A stroke Type STL25 to STL50 Dimension Table (mm) Series OSP-L STL25 to STL50 Series A B J M Z AA BB CF DD C G FF FS FT GG JJ ZZ STL M STL M STL M STL M in progress

31 Permissible Unsupported Length STL25 to STL50 Loading 1 Top carrier 1 = OSP-L STL 25 2 = OSP-L STL 32 3 = OSP-L STL 40 4 = OSP-L STL 50 Mid-Section Support (For versions, see page 45) Mid-section supports are required from a certain stroke length to prevent excessive deflection and vibration of the linear drive. The diagrams show the maximum permissible unsupported length in relation to loading. A distinction must be drawn between loading 1 and loading 2. Deflection of 0.5 mm max. between supports is permissible. Load F Loading 1 Top carrier F Loading 2 Side carrier F F Distance between supports F Permissible Unsupported Length STL25 to STL50 Loading 2 Side carrier Note: For speeds v > 0.5 m/s the distance between supports should not exceed 1 m. The right to introduce technical modifications is reserved 1= OSP-L STL 25 2= OSP-L STL 32 3= OSP-L STL 40 4= OSP-L STL 50 Load F Distance between supports 29

32 Variable Stop The variable stop Type VS provides simple stroke limitation. It can be retrofitted and positioned anywhere along the stroke length. For every cylinder diameter two types of shock absorber are available see Shock Absorber Selection below. Mid-section supports and magnetic switches can still be fitted on the same side as the variable stop. Depending on the application, two variable stops can be fitted if required. Variable Stop Type VS25 to VS50 Arrangement with two variable stops Stop Shock absorber with plastic cap Shock absorber holder with shock absorber Shock Absorber Selection The shock absorber is selected in dependence on the mass and speed. The mass of the carrier itself must be taken into account. Shock Absorber Selection in Dependence on Mass and Speed for Series OSP-STL25 3 2,5 2 Speed [m/s] 1,5 1 Type SA12S2N 0,5 Type SA12S The values relate to an effective driving force of 250 N (6 bar) 0 0,1 0,2 0,3 0,5 0, Mass [kg] 30

33 Shock Absorber Selection in Dependence on Mass and Speed for Series OSP-L-STL32 5 4,5 4 3,5 Speed [m/s] 3 2,5 2 1,5 Type SA14 1 0,5 Type SA14S 0 0,1 0,2 0,3 0,5 0, Mass [kg] The values relate to an effective driving force of 420 N (6 bar) Shock Absorber Selection in Dependence on Mass and Speed for Series OSP-L-STL40 5 4,5 4 3,5 Speed [m/s] 3 2,5 2 1,5 1 0,5 Type SA20 Type SA20S 0 0,1 0,2 0,3 0,5 0, Mass [kg] The values relate to an effective driving force of 640 N (6 bar) Shock Absorber Selection in Dependence on Mass and Speed for Series OSP-L-STL50 The right to introduce technical modifications is reserved Speed [m/s] 5 4,5 4 3,5 3 2,5 2 1,5 1 Type SAI25 0,5 Type SAI25S 0 0,1 0,2 0,3 0,5 0, Mass [kg] The values relate to an effective driving force of 1000 N (6 bar) 31

34 Dimensions Variable Stop Type VS25 to VS50 C SW2 K P M G N H B A SW1 L D Dimension Table (mm) Variable Stop Type VS25 to VS50 Series Type A B C D G H K L M N P SW1 SW2 OSP-STL25 VS M12x OSP-STL32 VS M14x OSP-STL40 VS M20x OSP-STL50 VS in 70 progress M25x Order Information Variable Stop Type VS25 to VS50 Item 2 Shock absorber holder complete with fittings without shock absorber Item 1 Stop complete with fittings Item 3 Shock absorber with plastic cap Order Instructions Variable Stop Type VS25 to VS50 without cylinder and without guide Item Description Size VS25 VS32 VS40 VS50 Type Order-No. Type Order-No. Type Order-No. Type Order-No. 1 Stop, complete 21197FIL 21198FIL 21199FIL * Shock absorber holder complete 21202FIL 21203FIL 21204FIL in progress Shock absorber, soft SA12S2N 7723FIL SA FIL SA FIL Shock absorber, hard SA12S 7707FIL SA14S 7709FIL SA20S 7711FIL * Shock absorber with plastic cap SAI SAI25S 7713 Note: Order instructions for VS in combination with the cylinder and guide see page 33, pos

35 Order Instructions STARLIN OSPL Piston-Ø Stroke in mm (5 digits) Piston Mounting 0 without Measuring system 0 without 40 in progress Version / Piston 0 standard 1 Tandem Lubrication 0 standard Screws 0 standard Cushioning 0 standard 1 max. length variable stop complete VS soft left for Starline variable stop complete VS hard left for Starline, variable stop complete VS soft right for Starline Cover / Cable Channel 0 standard 1 Cable channel 2 Cable channel twosided Air Connection 0 standard 1 end face 2 both at one end 3 left standard right end face Seals 0 standard variable stop complete VS hard right for Starline variable stop complete VS soft both sides for Starline variable stop complete VS hard both sides for Starline 4 right standard left end face A 3/2 Way valve VO 24 V = Ø 25,32,40,50 B C 3/2 Way valve VO 230 V~ / 110 V= Ø 25,32,40,50 3/2 Way valve VO 48 V = Ø 25,32,40,50 3/2 Way valve VO 110 V~ Ø 25,32,40,50 nd cap position 0 l+r 0 = in front 1 l+r 90 = underneath 2 l+r 180 = at the back 3 l+r 270 = same side as outerband 4 l 90 = underneath; r 0 = in front 5 l 180 = at the back; r 0 = in front 6 l 270 = same side as outerband; r 0 = in front Guides/ Brakes/ Inversion 0 without B Starline STL add. Guide Carriage 0 without B Guide Carriage Starline STL The right to introduce technical modifications is reserved 7 l 0 = in front; r 90 = underneath 8 l 180 = at the back; r 90 = underneath 9 l 270 = same side as outerband; r 90 = underneath A B C D l 0 = in front; r 180 = at the back l 90 = underneath; r 180 = at the back l 270 = same side as outerband; r 180 = at the back l 0 = in front; r 270 = same side as outerband l 90 = underneath; r 270 = same side as outerband end-face nd cap position (air connection) 270 same 180 side as at the back outerband 180 at the back 0 90 in front underneath Cylinder L (left end side) 270 same side as outerband 90 underneath end-face 0 in front Cylinder R (right end side) F l 180 = at the back; r 270 = same side as outerband 33

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37 Linear Drive-Accessories (Mountings and Magnetic Switches) Series OSP-L The right to introduce technical modifications is reserved Contents Description Page Overview 36 Clevis Mounting 37 nd Cap Mountings 38 Mid-Section Support 39 Mountings for Linear Drives with guides Inversion Mounting 47 Adaptor Profile 48 T-Slot Profile 49 Connection Profile 50 Duplex Connection 51 Multiplex Connection 52 Magnetic Switch, standard version Cable Cover 56 Magnetic Switch for T-Nut mounting

38 Linear Drive Acccessories for Series OSP-L Description Clevis Mounting Page 37 nd Cap Mountings Page 38 nd Cap Mountings (for Linear Drives with guides) Page 41, 43, 44 Mid-Section Support Page 39 Mid-Section Support (for Linear Drives with guides) Page 42, 45, 46 Inversion Mounting Page 47 Adaptor Profile Page 48 T-Slot Profile Page 49 Connection Profile Page 50 Dulex Connection Page 51 Multiplex Connection Page 52 Magnetic Switch, standard version Page 53 Magnetic Switch for T-Nut mounting Page 57 Cable cover Page 56 36

39 Series OSP-L25 to L32 KK OO J SS NN LL NN PP HH MM UU Linear Drive Accessories ø mm Clevis Mounting ST TT OSP ORIGA SYSTM PLUS Q øt ør x 90 For Linear-drive Series OSP-L Series OSP-L40 to L63 KK OO J SS ST NN LL NN PP HH MM UU When external guides are used, parallelism deviations can lead to mechanical strain on the piston. This can be avoided by the use of a clevis mounting. In the drive direction, the mounting has very little play. Freedom of movement is provided as follows: Tilting in direction of movement Vertical compensation Tilting sideways Horizontal compensation A stainless steel version is also available. Q øt Please note: When using additional inversion mountings, take into account the dimensions. Tilting in direction of movement Vertical compensation Tilting sideways Horizontal compensation The right to introduce technical modifications is reserved Dimension Table (mm) Order instructions in combination with basic cylinder see page 19, Pos. 19 Series J Q T ør HH KK LL MM NN* OO PP SS ST TT UU Order No. Standard Stainless OSP-L M FIL 20092FIL OSP-L M FIL 20094FIL OSP-L M FIL 20093FIL OSP-L M in progress OSP-L M * Dimension NN gives the possible plus and minus play in horizontal and vertical movement, which also makes tilting sideways possible. 37

40 Linear Drive Accessories ø mm nd Cap Mountings Series OSP-L25 to L32: Type A1 ØU OSP ORIGA SYSTM PLUS AF AB DG CL A AC AD For Linear-drive Series OSP-L Series OSP-L40 to L63: Type C1 On the end-face of each end cap there are four threaded holes for mounting the actuator. The hole lay out is square, so that the mounting can be fitted to the bottom, top or either side, regardless of the position chosen for the air connection. A AF ØU Material: Series OSP-L25 L32: Galvanised steel. Series OSP-L40 L63: Anodized aluminium. AB DG AC AD The mountings are supplied in pairs. Dimension Table (mm) For Series ØU AB AC AD A AF CL DG Order No. (* Type A1 Type C1 OSP-L FIL OSP-L FIL OSP-L FIL OSP-L50 OSP-L63 in progress (* = Pair 38

41 Series OSP-L25 to L63: Type 1 (Mounting from above / below using a cap screw) DH DQ ÆUU ÆU Linear Drive Accessories ø mm Mid-Section Support DO DP N F AF Q DK DM DN DS DR OSP ORIGA SYSTM PLUS Series OSP-L25 to L63, Type D1 (Mountings from below with 2 screws) DQ For Linear-drive Series OSP-L DH DO Q M DT AF Note on Types 1 and D1 (L25-L63): The mid-section support can also be moun ted on the underside of the actuator, in which case its distance from the centre of the actuator is different. DP AF R DF Stainless steel version on demand. Dimension Table (mm) Series OSP L25 to L63 The right to introduce technical modifications is reserved Series R U UU AF DF DH DK DM DN DO DP DQ DR DS DT F M N Q Order No. Type 1 Type D1 OSP-L25 M FIL 20008FIL OSP-L32 M FIL 20157FIL OSP-L40 M FIL 20027FIL OSP-L50 M in progress OSP-L63 M

42 Linear Drive Accessories Mountings for Linear Drives fitted with OSP-L-Guides OSP ORIGA SYSTM PLUS Overview Mounting Type Type nd cap mounting Type A2 O O nd cap mounting, reinforced Type A3 Type B1 X X Type B4 Type B5 Type OSP-L Guide SLIDLIN ) nd cap mounting Type C1 X X X For Linear-drives Series OSP-L Type C2 O O Type C3 Type C4 O Note: For mountings and mid-section supports for linear drives with recirculating ball bearing guide STARLIN see pages 43 to 46. Mid section support, small Mid section support, wide Type D1 X X X X X Type 1 X X X X X Type 2 O O O O Type 3 O X O = carriage mounted in top (12 o'clock position) = carriage mounted in lateral (3 or 9 o'clock position) = available components 1) = not available for all sizes 40

43 Series OSP-L25, L32: Type A ØU nd cap mountings* Four internal screw threads are located in the end faces of all OSP-L actuators for mounting the drive unit. nd cap mountings may be secured across any two adjacent screws. AF AF AF AB DG CL A A A Type A1 Type A2 Type A3 AC AD Material: Series OSP-L25, L32: Galvanised steel Series OSP-L40, L50, L63: Anodized aluminium The mountings are supplied in pairs. Series OSP-L25, L32: Type B øu AF AF AF AF CL A A A A AB DG Type B1 Type B3 Type B4 Type B5 AC AD The right to introduce technical modifications is reserved Dimension Table (mm) Dimensions A and AF (Dependant on the mounting type) Mount type Dimensions A for size AF for size A in progress in progress A A B B B C C C C Dimension Table (mm) Series OSP-L40, L50, L63: Type C For Series øu AB AC AD CL DG OSP-L OSP-L OSP-L OSP-L in progress OSP-L * see mounting instructions AF AF AF AF AB DG A A A A Type C1 Type C2 Type C3 Type C4 AC AD ØU 41

44 Mid-Section Support Series OSP-L25 to L63: Type (Mounting from above / below using a cap screw) Information regarding type 1 and D1: Mounting of the mid section supports is also possible on the lower side of the drive. In this case, please note the new centre line dimensions. See layout information Stainless steel version on request. DH Type 1 Type 2 Type 3 Type 4 Type 5 DO DR DR DR DR DR N F Q DQ DK øuu øu D DS AF AF AF AF AF DP DM DN Series OSP-L25 to L63: Type D1 (Mounting from below with thread screw) DH DO DP Q M AF DQ R DF DT AF Dimension Table (mm) Dimensions AF and DR (Dependant on the mounting type) Mount type Dimensions DR for size AF for size D1 in progress in 48progress Dimension Table (mm) Series R U UU D DF DH DK DM DN DO DP DQ DS DT F M N Q OSP-L25 M OSP-L32 M OSP-L40 M OSP-L50 M in progress OSP-L63 M Ordering information for mountings Type A Type B Type C Type D Type Mounting type (versions) Order No. Size A1 *) 2010FIL 3010FIL A2 *) 2040FIL 3040FIL A3 *) 2060FIL 3060FIL B1 *) 20311FIL 20313FIL B4 *) 20312FIL 20314FIL B5 *) 20976FIL C1 *) 4010FIL 5010 in 6010 progress C2 *) 20338FIL C3 *) 20339FIL C4 *) 20340FIL D FIL 20157FIL 20027FIL FIL 20158FIL 20028FIL FIL 20355FIL 20358FIL FIL 20356FIL 20359FIL FIL 20357FIL 20360FIL FIL *) Pair 42

45 Series OSP-L STL25, STL32 : Type B1 Installation: Top carrier Side piston Type B1 ÆU A CL AF Linear Drive Accessories Ø 25 to 32 mm nd Cap Mounting Type: B AC AD AB DG for Linear Drives with Recirculating Ball Bearing Guide Series OSP-L STL Series OSP-L STL25, STL32: Type B3 (Ø 32:B5) Installation: Side carrier Piston below Material: Galvanised steel Anodized aluminium ÆU The mountings are supplied in pairs. A Type B3 Ø 25 Type B5 Ø 32 CL AF AC AD AB DG Series OSP-L STL25, STL32: Type B2 Installation: Side carrier Top piston Type B2 ÆU AF CL A The right to introduce technical modifications is reserved AC AD Dimension Table (mm) for nd Cap Mounting Type: B1 to B5 For Series Mounting ØU AB AC AD A AF CL DG Order No. Type (pair) OSP-L STL25 B FIL B FIL B FIL OSP-L STL32 B FIL B FIL B FIL AB DG 43

46 Ø 40 to 50 mm nd Cap Mounting Type: C Series OSP-L STL40, STL50: Type C1 Installation: Top carrier Side piston for Linear Drives with Recirculating Ball Bearing Guide ÆU AF ÆU AD AC ÆU Series OSP-L STL Material: Anodized aluminium Type C1 AD AC A AB DG The mountings are supplied in pairs. Series OSP-L STL40, STL50: Type C4 (Ø 50: C3) Installation: Side carrier Piston below Type C4 Ø 40 Type C3 Ø 50 AF A AB DG Series OSP-L STL40, STL50: Type C2 Installation: Side carrier Top piston Type C2 A AF AD AC AB DG Dimension Table (mm) for nd Cap Mounting Type: C1 to C4 For Series Mounting ØU AB AC AD A AF DG Order No. Type (pair) OSP-L STL40 C FIL C FIL C FIL OSP-L STL50 C FIL C in progress FIL C FIL 44

47 Series OSP-L STL25 to STL50: Type D1ST Q Mountings from below with 2 screws Linear Drive Accessories Ø 25 to 50 Mid-Section Support Type: D1ST D DH for Linear Drives with Recirculating Ball Bearing Guide AF DT Series OSP-L STL DL M R DO DP Note on Types D1ST The mid-section support can also be moun ted on the underside of the actuator, in which case its distance from the centre of the actuator is different. Dimension Table (mm) Mid-Section Support D1ST For Series Mounting R AF D DH DL DO DP DT M Q Order No. OSP-L.. Type STL25 D1ST M FIL STL32 D1ST M FIL STL40 D1ST M FIL STL50 D1ST M in 19 progress Order example: Type D1ST25 Order No FIL Series OSP-L STL25 to STL50: Type 1ST Installation: Top carrier Side position Q Mounting from above / below using a cap screw Mid-Section Support Type: 1ST to 5ST for Linear Drives with Recirculating Ball Bearing Guide Series OSP-L STL The right to introduce technical modifications is reserved AF D DR Type 1ST DK F N DH ÆU DO DP ÆUU DS 45

48 Mid-Section Support Type: 1ST to 5ST for Linear Drives with Recirculating Ball Bearing Guide Series OSP-L STL25 to STL50: Type 3ST, 4ST, 5ST Installation: Side carrier Piston below DQ Mounting from above / below using a cap screw Series OSP-L STL ÆUU D ÆU DH DO DP DQ D ÆUU DR AF DS DR DS AF Type 3ST Ø25 Type 5ST Ø32 Type 4ST Ø40 Type 3ST Ø50 DK DM DN Series OSP-L STL25 to STL50: Type 2ST Installation: Side carrier Top piston Type 2ST Mounting from above / below using a cap screw DH DM DN DK ÆU DO DP Dimension Table (mm) for Mid-Section Support 1ST to 5ST For Series OSP-L-.. Mounting Type ØU ØUU AF D DH DK DM DN DO DP DR DQ DS F N Q Order No. STL25 1ST FIL STL25 2ST FIL STL25 3ST FIL STL32 1ST FIL STL32 2ST FIL STL32 5ST FIL STL40 1ST FIL STL40 2ST FIL STL40 4ST FIL STL50 1ST STL50 2ST in progress STL50 3ST Order sample: Type 1ST25 Order No FIL 46

49 Series OSP-L25 to L32 V X Y x ZZ X BH B BJ BA Linear Drive Accessories ø mm Inversion Mounting OSP ORIGA SYSTM PLUS Y x ZZ V For Linear-drive Series OSP-L BC Series OSP-L40 to L63 X Y x ZZ In dirty environments, or where there are special space problems, inversion of the cylinder is recom mended. The inversion bracket transfers the driving force to the opposite side of the cylinder. The size and position of the mounting holes are the same as on the standard cylinder. Stainless steel version on demand. V BH B BA Please note: Other components of the OSP-L system such as mid-section supports, magnetic switches can still be mounted on the free side of the cylinder. BJ Y x ZZ X Important Note: May be used in combination with Clevis Mounting, ref. dimensions at page 37. V BC Dimension Table (mm) The right to introduce technical modifications is reserved For series V X Y BA BC B BH BJ ZZ Order No. OSP-L M FIL OSP-L M FIL OSP-L M FIL OSP-L M in progress OSP-L M

50 Linear Drive Accessories ø mm Adaptor Profile Series OSP-L25 to L50 X Drive Profile OSP ORIGA SYSTM PLUS A B C L D For Linear-drive Series OSP-L F Adaptor Profile OSP-L A universal attachment for moun ting of valves etc. Solid material Dimension Table (mm) For series A B C D F L X Order No. Standard Stainless OSP-L M FIL 20186FIL OSP-L M FIL 20186FIL OSP-L M FIL 20267FIL OSP-L M6in progress FIL 20267FIL Series OSP-L63 L X F R A DO C D Dimension Table (mm) For series A C D F L R X DO Order No.* OSP-L M in 65 progress M ZFIL * Stainless version 48

51 Dimensions Drive Profile Linear Drive Accessories ø mm T-Slot Profile TA TB TD TL T 45 For Linear-drive Series OSP-L TF TG TH T-Slot Profile OSP-L A universal attachment for mounting with standard T-Nuts Dimension Table (mm) For Series TA TB TC TD T TF TG TH TL Order No. Standard Stainless OSP-L FIL 20187FIL OSP-L FIL 20187FIL OSP-L FIL 20268FIL OSP-L in progress Following T-nuts from the company ITM could be used: For Series T-nut St 5 T-nut St 8 OSP-L25-L32 OSP-L40-L50 The right to introduce technical modifications is reserved OSP ORIGA SYSTM PLUS TC 49

52 Linear Drive Accessories ø mm Connection Profile Dimensions Drive Profile OSP ORIGA SYSTM PLUS G H A B C For combining Series OSP-L with system profiles Series OSP-L with Series OSP-L X L F D Dimension Table (mm) For series for mounting A B C D F G H L X Order No. on the carrier of OSP-L25 OSP FIL OSP-L32 OSP FIL OSP-L40 OSP FIL OSP-L50 OSP in progress Possible Combinations Combination of Series OSP-L with system profiles Combination of Series OSP-L with Series OSP-L 50

53 Dimensions Linear Drive Accessories ø mm Duplex Connection air supply L J LF air supply LD LC OSP ORIGA SYSTM PLUS LH LG C LA LB For connection of cylinders of the Series OSP-L C The duplex connection combines two OSP-L cylinders of the same size into a compact unit with high performance. air supply air supply Dimension Table (mm) For series C J LA LB LC LD L LF LG LH Order No. Standard Stainless OSP-L M FIL 20194FIL OSP-L M FIL 20291FIL OSP-L M FIL 20276FIL OSP-L in progress 61 M Features increased load and torque capacity higher driving forces Included in delivery: 2 clamping profiles with screws 1 mounting plate with fixings The right to introduce technical modifications is reserved NOT: Order instructions in combination with basic cylinder see page 19, pos

54 Linear Drive Accessories ø mm Multiplex Connection OSP ORIGA SYSTM PLUS Dimensions Installation: Top carrier/top carrier M LA For connection of cylinders of the Series OSP-L C The multiplex connection combines two or more OSP-L cylinders of the same size into on unit. XLA LB Features The orientation of the carriers can be freely selected Installation: Top carrier/side carrier M Included in delivery: 2 clamping profiles with clamping screws C Dimension Table (mm) For series C M LA LB XLA Order No. Standard Stainless OSP-L FIL 20193FIL OSP-L FIL 20265FIL OSP-L FIL 20275FIL OSP-L in 88 progress

55 The right to introduce technical modifications is reserved Characteristics Characteristics Unit Description lectrical Characteristics Type RS Type S Switching ouput Reed PNP, NPN Operating voltage V AC/DC (NO) DC AC/DC (NC) Residual voltage V < 3 < 3 Connection Two wire Three wire Output function normally open normally open normally closed Permanent current ma Max. switching capacity VA (W) 10 VA Power consumption ma < 20 without load Function indicator LD, yellow Typical switching time ms On: < 2 On: < 2 Switch-off delay ms ca. 25 Pole reversal LD does not work Pole reversal protection Built in Short-circuit protection Built in Switchable capacity load µf 0.1 at 100 W, 24 VDC Switching point accuracy mm ± 0,2 Switching distance mm ca. 15 ca. 15 Hysteresis for OSP mm ca. 8 ca. 3 Lifetime 3 x 10 6, up to Theoretically 6 x 10 6 cycles unlimited Mechanical Characteristics Housing Makrolon, smoke color Cable cross section mm 2 2 x x 0.14 Cable type *) PVC PUR, black Bending radius fixed mm 20 moving mm 70 Weight (Mass) kg Degree of protection IP 67 to DIN N Ambient C -25 other temperature ranges temperature range *) 1) C +80 on request Shock resistance m/s (contact switches) *) other versions on request 1) for the magnetic switch temperature range, please take into account the surface temperature and the self-heating properties of the linear drive. Linear Drive Accessories ø mm Magnetic Switches OSP ORIGA SYSTM PLUS For electrical sensing of the carrier position, e.g. at the end positions, magnetic switches may be fitted. Position sensing is contactless and is based on magnets fitted as standard to the carrier. A yellow LD indicates operating status. Piston, speed and switching distance affect signal duration and should be considered in conjunction with the minimum reaction time of ancillary control equpiment. Min. reaction time = Switching distance Piston speed 53

56 Type RS In the type RS contact is made by a mechanical reed switch encapsulated in glass. Direct connection with 2-pole cable, 5 m long, open ended (Type RS-K). Type S In the type S contact is made by an electronic switch without bounce or wear and protected from pole reversal. The output is short circuit proof and insensitive to shocks and vibrations. Connection is by 3-pole connector for easy disconnection. Fitted with connection cable 100 mm long with connector. A 5 m cable with connector and open end can be ordered separatly, or use the Order No. for the complete Type S with 5 m cable. Magnetic Switches RS and S lectrical Service Life Protective Measures Magnetic switches are sensitive to excessive currents and inductions. With high switching frequencies and inductive loads such as relays, solenoid valves or lifting magnets, service life will be greatly reduced. With resistive and capacitative loads with high switch-on current, such as light bulbs, a protective resistor should be fitted. This also applies to long cable lengths and voltages over 100 V. In the switching of inductive loads such as relays, solenoid valves and lifting magnets, voltage peaks (transients) are generated which must be suppressed by protective diodes, RC loops or varistors. Connection xamples Load with protective circuits (a) Protective resistor for light bulb (b) Freewheel diode on inductivity (c) Varistor on inductivity (d) RC element on inductivity ~ (AC) + (DC) ~ (AC) (DC) (a) (b) (c) (d) For the type S, external protective circuits are not normally needed. lectrical Connection, Type RS Normally closed (NC) brown(bn) blue (bu) Dimensions (mm) Type RS-K ~ 5000 * 6 LD Normally open (NO) brown(bn) 30 SW1,5 10,4 blue (bu) LD * Length with possible minus tolerance, see chart below lectrical Connection, Type S Dimensions (mm) Type S-S Standard Version: Type PNP LD PNP brown (bn) black (bk) out blue (bu) + 30 SW1,5 ~100* M8X1 6 10,4 Optional Version Type NPN LD NPN 1 brown (bn) black (bk) out 4 blue (bu) (Out) PIN assignment (view of pins) according to DIN N (+) 3 (-) * Length with possible minus tolerance, see chart below Length of connection cable with length tolerance Magnetic Switch Order No. Nominal cable length Length tolerance KL3045FIL 5000 mm 50 mm KL mm 50 mm KL3054FIL 100 mm 20 mm KL3060FIL 145 mm ± 5 mm 54

57 Dimensions Series OSP-L25 to L63 RD RC The right to introduce technical modifications is reserved Serie Dimensions [mm] RC RD OSP-L OSP-L OSP-L OSP-L in progress OSP-L Order Instructions Series OSP-L25 up to OSP-L63 RS Closer Normaly open Type: RS-K KL3045FIL RS Opener Normaly closed Type: RS-K KL3048 Cable 5 m with connector and with open end for magnetic switches Type S-S Order No. S S complete with 5 m cable PNP NPN PNP NPN Type: Type: Type: Type: S-S S-S S-S S-S KL3054FIL KL3060FIL 10750FIL 10751FIL 4041FIL 55

58 Linear Drive Accessories ø mm Cable Cover Dimensions (mm) RC RD 10,5 6 For clean guidance of magnetic switch cables along the cylinder body. Contains a maximum of 3 cables with diameter 3 mm. Material: Plastic Colour: Red Temperature Range: 10 to +80 C Dimension Table (mm) and Order Instructions Dimensions (mm) Series RC RD Order No. OSP-L FIL OSP-L Minimal length: 1 m Max. profile length: 2 m OSP-L Multiple profiles can be OSP-L used. OSP-L in progress

59 The right to introduce technical modifications is reserved Characteristics Series P8S-GR P8S-G Series P8S-GP Characteristics Unit Description lectrical Characteristics Switching output / -function Reed / NO PNP / NO Reed / NC lectrical configuration 2-wire 3-wire Display LD yellow yes (not Reed NC) Operating voltage Ub V AC/DC DC Ripple of Ub % Voltage drop V 3 2 Power Ub = 24 V ma - 10 switched on, without load Permanent current ma Breaking capacity W 6 - Switchable capacity 100 W nf V DC Switching frequency Hz 400 1,000 Time delay before availability (on/off) ms 1.5 / / 0.5 Repeatability mm Switching distance mm approx. 15 approx. 15 Hysteresis mm 2 2 MC following N yes yes Lifetime 20 x10 6 cycles unlimited Short-circuit protection - yes Reverse polarity prot. - yes Power-up pulse suppression - yes Protection for inductive load - yes ATX -Certification - on request Mechanical Characteristics Housing PA12 Cable type PUR / black Cable cross section mm² 2 x x 0.14 Bending radius fixed mm 30 Bending radius moving mm 45 Ambient Protection class to N IP 68 Ambient temperature range 1) C - 30 to + 80 Vibration to N G 30, 11 ms, 10 to 55 Hz, 1 mm Shock to N G 50, 11 ms 1) for the magnetic switch temperature range, please take into account the surface temperature and the self-heating properties of the linear drive. Linear Drive Accessories Ø mm Magnetic Switches OSP ORIGA SYSTM PLUS Typ RST ST The next generation of T-slot switches is appealing due to its ease of attachment without the use of special tools. Due to the new electronics, the hysteresis is especially narrow, allowing for a highly accurate switching point. Magnetic switches are used for electrical sensing of the position of the piston, e.g. at its end positions. They can also be used for sensing of intermediate positions. Sensing is contactless, based on magnets which are built-in as standard. A yellow LD indicates operating status. The magnetic switches are attached with an adapter directly in the dovetail groove of the OSP cylinder. The possible operating speed of the load carrier or carrier bolt must account for the minimum response time of downstream devices. Accordingly, the switching distance is included in the calculation. Minimum response time = Switching distance Overrun speed 57