This parts list is current as of the above revision date. See for the current revision.

Transcription

1 Parts List This parts list is current as of the above revision date. See for the current revision. 80% Gas Furnaces - 2 Stage

2 Table of Contents odel Explanation Page 3 Parts Numbers Drawings/Photographs Panels - iscellaneous Page 4 Electrical Group Page 5 lower Group Page 5 Heat Exchanger-urner Group Page 6 Gas Controls Page 6 Orifice Selection Chart Page 7 Exploded View Page 8 lower ssembly Page 9 urner ssembly Page 10 Notes/Disclaimer Page 11 Page 2 of

3 ODEL NUE EXPLNTION G L E E K (1) (2) (3) (4) (5) (6) (7) (8) (9) (1) TDEND IDENTIFICTION (6) VITION (See Note 2) = Std. Cabinet = Wide Cabinet (2) ODEL G = Gas Furnace (80% - 2 Stage) (7) LOWE DESIGNTION = 11 x 7 (3) TYPE = 11 x 10 L = Downflow (8) IFLOW (4) DESIGN SEIES / VITION K = CF Q = CF (5) HETING INPUT DESIGNTION = CF = 70,00 TU/H 10 = 100,00 TU/H (9) FUEL DESIGNTION 12 = 120,00 TU/H = Natural Gas - U.S. and Canada E = Electric Ignition N = Electric Ignition with NOX SEIL NUE EXPLNTION (Units Produced before Nov. 2013) G Z 5 D F (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (1) GS CODE (6) OTO HOSEPOWE (2) LIIT CONTOL (7) PLNT F = Fort Smith, (3) LOWE (8) WEEK (4) HETING ELEENT (9) YE (5) SPECIL E EQUIEENT (10) PODUCTION NUE (1) PLNT CODE (2) WEEK (DTE CODE) (3) YE (4) PODUCTION NUE SEIL NUE EXPLNTION (Units Produced after Nov. 2013) F (1) (2) (3) (4) Note: For Gas Code, see Control System Gas Code on ating Plate Page 3 of

4 No. Notes ODEL HETING CPCITY VITION LOWE DESIGNTION IFLOW PNELS, SHEET ETL, ISCELLNEOUS - See Note Jacket (See Note 3) N/ N/ N/ N/ 2 Top Plate (Platinum) E E E E Top Plate (Granite/Steel Gray) E E E E lower/filter Door (includes Sight Glass) - Neutra Green S S S S lower/filter Door (includes Sight Glass) - Granite/Steel Gray S S S S urner Door (includes Sight Glass and utton Plugs) - Neutra Green S S S S urner Door (includes Sight Glass and utton Plugs) - Granite/Steel Gray S S S S Door ngle E E E E Plug utton - 1-3/16 in. opening (2) ounting Control Plate E E E E Junction ox E E E E Junction ox Cover E E E E Flue Pipe E E E E Flue Pipe Enclosure E E E E Flue Pipe Enclosure Door E E E E ear affle E E E E Side affle - ight E E E E Side affle - Left E E E E Pressure Switch See Electrical Group 15 Door Switch - Push utton See Electrical Group 16 Limit - ain Limit (Heat Exchanger Panel) See Electrical Group 17 Limit - anual eset (urner Compartment) See Electrical Group 18 Limit - Heat ssisted (lower Housing) See Electrical Group 19 Transformer See Electrical Group 20 Power Factor Choke See Electrical Group 21 Induced Draft lower w/gasket See Electrical Group 22 lower ssembly See lower Group 27 Heat Exchanger ssembly See Heat Exchanger Group 28 Heat Exchanger racket See Heat Exchanger Group 29 Filter (2) Filter ack E E E E NOX urner Inserts See Heat Exchanger Group 38 NOX Insert etainer See Heat Exchanger Group 39 Gas Valve See Gas Controls 40 Integrated Furnace Control oard (IFC) See Gas Controls Touch-up Paint - Platinum (erosol) Touch-up Paint - Platinum (Paint Pens) Touch-up Paint - Green (erosol) Touch-up Paint - Green (Paint Pens) Touch-up Paint - Granite/Steel Gray (erosol) PD PD PD PD Touch-up Paint - Granite/Steel Gray (Paint Pens) PD PD PD PD K Q Page 4 of

5 No. Notes ODEL HETING CPCITY VITION LOWE DESIGNTION IFLOW ELECTICL GOUP - See Note 2 14 Stk Dual Pressure Switch Stk Dual Pressure Switch Option Stk Door Switch - Push utton Stk Limit - ain Limit (Heat Exchanger Panel) Stk Limit - anual eset (urner Compartment) Stk Limit - Heat ssisted (lower Housing) Stk Transformer Power Factor Choke N/ Power Factor Choke - efore F1712 (See Note 4) N/ N/ N/ 4 Jumper Wire ssembly - fter F1712 (See Note 4) N/ N/ N/ 21 Stk Induced Draft lower w/gasket Control - Identity EEPO Wiring Harness - 9 pin to (3 pin - to gas valve and 7 terminals) Wiring Harness - 4 pin from lower otor to 4 pin Wiring Harness - 15 pin to 9 pin and two 4 pin connectors Wiring Harness - 9 pin to 15 pin from IFC oard Wiring Harness - 5 pin from Indoor lower otor to 2 pin and 3 pin connectors Wiring Harness - 3 pin to (2 terminals and 1 strip back - from Junction ox) Wiring Harness - 4 pin to 4 pin and 1 terminal (lower Shelf to Induced Draft otor) N/ N/ Wiring Harness - 4 pin to 5 pin and 1 terminal (lower Shelf to Induced Draft otor) N/ N/ K Q No. Notes ODEL HETING CPCITY VITION LOWE DESIGNTION IFLOW LOWE GOUP - See Note 2 22 Stk lower ssembly (Includes items 23-26) S S S S Housing S S S S Stk,5 lower otor - Communicating EC (See Note 5) Control - Identity EEPO See Electrical Group Stk,5 EC otor odule - Genteq EC 3.0 (See Note 5) Stk,5 EC otor odule - U.S. otors PerfectSpeed (See Note 5) otor ount Kit: includes grommets, screws, nuts, motor mount and motor mount brackets otor ount otor ount racket (4) E E E E Stk lower Wheel K Q Page 5 of

6 No. Notes ODEL HETING CPCITY VITION LOWE DESIGNTION IFLOW K HET EXCHNGE, UNE / NIFOLD - See Note 2 27 Stk Heat Exchanger ssembly S S S S NOX urner Inserts S S S S (2) (2) (3) (4) NOX Insert etainer E E E E Heat Exchanger racket (2) E E E E Stk urner ssembly S S S S urner Support E E E E urner Support racket (2) E E E E urner Cover Plate E E E E Stk anifold (w/o Orifices) urner Orifice - Natural Gas See Orifice Selection Chart 36 urner Orifice - LP See Orifice Selection Chart 36 Number of Orifices (3) (3) (4) (5) 37 NOX urner Inserts S S S S (2) (2) (3) (4) 38 NOX Insert etainer E E E E Q No. Notes ODEL GS CODE GZ GS CONTOLS - See Note 2 33 Stk Gas Valve - Natural Gas Stk,1 Gas Valve - LP See Note 1 34 Stk Integrated Furnace Control oard (IFC) Stk Flame Sensor Stk Direct Spark Ignitor Direct Spark Ignitor racket E LP Conversion Kit: Stk U.S. odels FP-32 Stk Canadian odels FP-32 Page 6 of

7 80% GS FUNCE - OIFICE SELECTION CHT - NTUL GS CUTION: Selection of the correct Natural Gas Orifice requires the following information for the specific installation: 1) ltitude in of the installation (ft.). 2) verage energy content of the Natural Gas fuel from the local supplier (TU/cu. ft.). For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index and the latest edition of the National Fuel Gas Code Handbook, or the National Standard of Canada, Natural Gas and Propane Installation Code, CN CUTION: This information is provided for replacement purposes only. Conversion for operation at High ltitude must be done using the kit specified on the product specification sheet for the unit. NOTE: This Orifice sizing chart is based on 25,000 TU/H per burner. NOTE: Factory installed orifices are calculated and sized based on a Natural Gas heating value of 15 TU/cu. ft. and an elevation of ft. Elevation (ft.) Energy Value (TU/cu. ft.) % GS FUNCE - OIFICE SELECTION CHT - LP CUTION: Selection of the correct LP Orifice requires the altitude of the specific installation (ft.). For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index and the latest edition of the National Fuel Gas Code Handbook (NFG), or the National Standard of Canada, Natural Gas and Propane Installation Code, CN CUTION: This information is provided for replacement purposes only. Conversion to LP or for operation at High ltitude should be done using the kit(s) specified on the product specification sheet for the unit. NOTE: This Orifice sizing chart is based on 25+18,000 TU/H per burner. lso, the chart is developed using the specified pressure setting of 10 in. water column instead of the 11.0 in water column used by the NFG and CN NOTE: Orifices supplied in the LP Conversion Kit are calculated and sized based on an altitude of ft. Elevation (ft.) Orifice Page 7 of

8 Exploded View Page 8 of

9 lower ssembly Page 9 of

10 urner ssembly Page 10 of

11 NOTES Stk It is recommended that stock be maintained for this part. N/ Not pplicable 1 Order Gas Valve for Natural Gas along with LP Conversion Kit. 2 This document only applies to current GLE models that were rereleased as 2 Stage units (2010 and later model year). 3 Jacket is not available for replacement. 4 eplacement of Power Factor Choke is optional on units with 1/2 hp, X-13 and EC, motors produced before F1712. fter approximate date code F1712, production units will be supplied with a Jumper Wire ssembly ( ) in lieu of a Power Factor Choke. This Jumper Wire ssembly can be retrofitted to units built before Date Code F oth Genteq EC 3.0 and U.S. otors PerfectSpeed motors were installed in production. The motor shown will replace either manufacturer. However, if only the module is being replaced, the manufacturer of the original motor must be determined before selecting a replacement module. DISCLIE: This document is intended to provide general replacement parts information to aid qualified service personnel in the repair of these models. The complete odel and Serial Number of the unit under repair should be specified when selecting and ordering replacement parts. Specifications and illustrations are subject to change without notice. Document supersedes all previous parts lists for these models. See for the latest revision of this document. The manufacturer assumes no obligation for errors or omissions. Service personnel must verify the proper and safe operation of equipment after the replacement of any original components. P.O. ox Fort Smith,