GMS8/GDS8/GHS8 Multi-Position, Multi-Speed Gas Furnaces

Transcription

1 Heating Input: 40, ,000 TU/h //GHS8 Multi-Position, Multi-Speed Gas Furnaces 80% AFUE Standard Features Dual-diameter tubular heat exchanger Single-stage combination redundant gas valve Norton hot surface mini-igniter Quiet multi-speed direct-drive circulator blower motor Furnace control board with self-diagnostics and low-voltage terminal block Quiet single-speed, induced-draft blower Certain models available with low NOx emissions Cabinet Features Foil-faced insulation lines the heat exchanger compartment Factory sealed to achieve 2% or less leakage rate at 1.0 water gauge external duct static pressure Designed for multi-position installation: and GHS8: upflow, horizontal left or right : dedicated downflow Coil and furnace fit flush for most installations Contents Nomenclature... 2 Product Specifications... 3 Dimensions... 5 Airflow Data... 8 Wiring Diagrams Accessories * Complete warranty details available from your local dealer or at To receive the Lifetime Heat Exchanger Limited Warranty (good for as long as you own your home) and 10-Year Parts Limited Warranty, online registration must be completed within 60 days of installation. Online registration is not required in California or Québec. SS- 10/11 Supersedes 9/11

2 Nomenclature G 1 M S * * ,6, rand Revisions G Goodman rand A Ini.al Release or Dis.nc.ons 1st Revision C 2nd Revision Airflow Direc2on C Downflow/Horizontal NOx D Dedicated Downflow N Natural Gas H High Airflow X Low NOx K Dedicated Upflow M Upflow/Horizontal Cabinet Width A 14 Descrip2on 17½ V Two- Stage/Variable- speed C 21 H Two- Stage/Mul.- speed D 24½ S Single- Stage/Mul.- speed Maximum 0.5 ESP AFUE 3 1, % 4 1, %+ 5 2, % MTU/h 040: 40, : 100, : 60, : 120, : 80, : 140, SS-

3 Specifications 0403A* 0603A* 0604* 0804* 0805C* 1005C* 1205D* 1405D*C Heating Capacity Input¹ 40,000 60,000 60,000 80,000 80, , , ,000 Natural Gas Output¹ 32,000 48,000 48,000 64,000 64,000 80,000 96, ,000 LP Gas Output¹ 32,000 48,000 48,000 64,000 64,000 80,000 96,000 96,000 AFUE² Available 0.5 ESP Temperature Rise Range ( F) Circulator lower Size (D x W) 10 x 6 10 x 6 10 x 8 10 x 8 10 x x x x 10 RPM ⅓ ⅓ ½ ½ ½ ½ ¾ ¾ Speed Vent Diameter³ 4" 4" 4" 4" 4" 4" 4" 4" No. of urners Disposable Filter (in²) Electrical Data Min. Circuit Ampacity⁴ Max. Overcurrent Device (amps)⁵ Ship Weight (lbs) All models available in California Low Nox-compliant versions ¹ Natural Gas TU/h. For altitudes above 2,000, reduce input rating 4% for each 1,000 above sea level. ² DOE AFUE based upon Isolated Combustion System (ICS) ³ Vent and combustion air diameters may vary depending upon vent length. Refer to the latest editions of the National Fuel Gas Code NFPA 54/ANSI Z223.1 (in the USA) and the Canada National Standard of Canada, CAN/CSA and CAN/CSA (in Canada). ⁴ Minimum Circuit Ampacity = (1.25 x Circulator lower Amps) + ID lower amps. Wire size should be determined in accordance with National Electrical Codes. Extensive wire runs will require larger wire sizes. ⁵ Maximum Overcurrent Protection Device refers to maximum recommended fuse or circuit breaker size. May use fuses or HACR-type circuit breakers of the same size as noted. Notes All furnaces are manufactured for use on 115 VAC, 60 Hz, single-phase electrical supply. Gas Service Connection ½ FPT Important: Size fuses and wires properly and make electrical connections in accordance with the National Electrical Code and/or all existing local codes. SS- 3

4 /GHS8 Specifications 0403A* 0603A* 0804* 1005C* GHS8 0403A* GHS8 0604* GHS8 0805C* Heating Capacity Input¹ 40,000 60,000 80, ,000 40,000 60,000 80,000 Natural Gas Output¹ 32,000 48,000 64,000 80,000 32,000 48,000 64,000 LP Gas Output¹ 32,000 48,000 64,000 80,000 32,000 48,000 64,000 AFUE² Available 0.5 ESP Temperature Rise Range ( F) Circulator lower Size (D x W) 10 x 6 10 x 6 10 x 8 10 x x 6 11 x 8 11 x 10 RPM 1/3 1/3 1/2 3/4 1/2 3/4 3/4 Speed Vent Diameter³ No. of urners Disposable Filter (in²) Electrical Data Min. Circuit Ampacity⁴ Max. Overcurrent Device (amps)⁵ Ship Weight (lbs) ¹ Natural Gas TU/h. For altitudes above 2,000, reduce input rating 4% for each 1,000 above sea level. ² DOE AFUE based upon Isolated Combustion System (ICS) ³ Vent and combustion air diameters may vary depending upon vent length. Refer to the latest editions of the National Fuel Gas Code NFPA 54/ANSI Z223.1 (in the USA) and the Canada National Standard of Canada, CAN/CSA and CAN/CSA (in Canada). ⁴ Minimum Circuit Ampacity = (1.25 x Circulator lower Amps) + ID lower amps. Wire size should be determined in accordance with National Electrical Codes. Extensive wire runs will require larger wire sizes. ⁵ Maximum Overcurrent Protection Device refers to maximum recommended fuse or circuit breaker size. May use fuses or HACR-type circuit breakers of the same size as noted. Notes All furnaces are manufactured for use on 115 VAC, 60 Hz, single-phase electrical supply. Gas Service Connection ½ FPT Important: Size fuses and wires properly and make electrical connections in accordance with the National Electrical Code and/or all existing local codes. 4 SS-

5 Dimensions Alt. Gas Inlet 1¹³/₁₆ 1-3/4 Supply A Alt. Flue Outlet Horizontal Left 1-7/16 4⅝ 19½ 30½ 27-7/8 28½ 33-3/8 33⅜ Gas Alt. Inlet Gas Inlet High High-Voltage Inlet /16 23⁵ ₁₆ High Alt. Voltage High Voltage Low-Voltage Voltage Inlet 13-1/4 13¼ Low Alt. LowVoltage 15 23¾ 3/4 28 Return 23 Model A Model A 0403A** 14 12½ 0805C** 21 19½ 0603A** 14 12½ 1005C** 21 19½ 0604** 17½ D** 24½ ** 17½ DNC 24½ 23 Notes Line voltage wiring can enter through the right or left side of furnace. Low-voltage wiring can enter through the right or left side of furnace. Conversion kits for high-altitude (7,000+ ft) natural gas operation are available. Contact your Goodman distributor or dealer for details. Minimum Clearances to Combustible Materials Sides Rear Front¹ SW Vent² ¹ 24 clearance for serviceability recommended. ² Single Wall Vent (SW) to be used only as a connector. Refer to the latest editions of the National Fuel Gas Code NFPA 54/ ANSI Z223.1 (in the USA) and the Canada National Standard of Canada, CAN/CSA and CAN/CSA (in Canada). Note: approved for line contact in the horizontal position. Top SS- 5

6 Dimensions 19⅝ 28 A ADVC8 X* High-Voltage Voltage Electrical Low-Voltage Voltage Electrical Gas Inlet 33-3/8 33⅜ 18⅜ 11⅜ Model A Non-Combustible Floor ase 0403A** 14 12½ ST A** 14 12½ ST ** 17½ 16 ST C** 21 19½ ST21 Notes Line voltage wiring can enter through the right or left side of furnace. Low-voltage wiring can enter through the right or left side of furnace. Conversion kits for high-altitude (7,000+ ft) natural gas operation are available. Contact your Goodman distributor or dealer for details. Minimum Clearances to Combustible Materials Sides Rear Front¹ SW Vent² ¹ 24 clearance for serviceability recommended. ² Single Wall Vent (SW) to be used only as a connector. Refer to the latest editions of the National Fuel Gas Code NFPA 54/ ANSI Z223.1 (in the USA) and the Canada National Standard of Canada, CAN/CSA and CAN/CSA (in Canada). Top 6 SS-

7 GHS8 Dimensions Alt. Gas Inlet 1¹³/₁₆ 1-3/4 Supply A Alt. Flue Outlet Horizontal Left 1-7/16 4⅝ 19½ 30½ 27-7/8 28½ 33-3/8 33⅜ Gas Alt. Inlet Gas Inlet High High-Voltage Inlet /16 23⁵ ₁₆ High Alt. Voltage High Voltage Low-Voltage Voltage Inlet 13-1/4 13¼ Low Alt. LowVoltage 15 23¾ 3/4 28 Return 23 Model A GHS80403A** 14 12½ GHS80604** 17½ 16 GHS80805C** 21 19½ Notes Line voltage wiring can enter through the right or left side of furnace. Low-voltage wiring can enter through the right or left side of furnace. Conversion kits for high-altitude (7,000+ ft) natural gas operation are available. Contact your Goodman distributor or dealer for details. Minimum Clearances to Combustible Materials Sides Rear Front¹ SW Vent² ¹ 24 clearance for serviceability recommended. ² Single Wall Vent (SW) to be used only as a connector. Refer to the latest editions of the National Fuel Gas Code NFPA 54/ ANSI Z223.1 (in the USA) and the Canada National Standard of Canada, CAN/CSA and CAN/CSA (in Canada). Note: GHS8 models approved for line contact in the horizontal position. Top SS- 7

8 Airflow Data CFM & Temperature Rise vs. External Static Pressure Model 0403A* 0603A* 0604* 0804* 0805C* 1005C* 1205D* 1405D*C Motor Speed Tons AC¹ External Static Pressure, (Inches Water Column) CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM High 3 1, , , , , ,243 1,164 1,075 Med 2.5 1, , , , , , Med-Lo Low High 3 1, , , , , ,092 1, Med 2.5 1, , , , , Med-Lo Low High 4 2, , , , , ,786 1,700 1,601 Med 3.5 1, , , , , ,549 1,492 1,391 Med-Lo 3 1, , , , , ,378 1,328 1,261 Low 2.5 1, , , , , ,144 1,111 1,071 High 4 2, , , , , ,627 1,530 1,439 Med 3.5 1, , , , , ,475 1,394 1,307 Med-Lo 3 1, , , , , ,339 1,274 1,204 Low 2.5 1, , , , , ,125 1,125 1,080 High 5 2, , , , , ,837 1,712 1,584 Med 4 1, , , , , ,567 1,469 1,382 Med-Lo 3.5 1, , , , , ,405 1,346 1,235 Low 3 1, , , , , ,174 1, High 5 2, , , , , ,801 1,688 1,577 Med 4 1, , , , , ,577 1,493 1,399 Med-Lo 3.5 1, , , , , ,397 1,326 1,217 Low 3 1, , , , , ,168 1,118 1,060 High 5 2, , , , , ,027 1,902 1,786 Med 4 1, , , , , ,419 1,354 1,271 Med-Lo 3.5 1, , , , , ,245 1,183 1,106 Low 3 1, , , , , , High 5 2, , , , , ,027 1,902 1,786 Med 4 1, , , , , ,419 1,354 1,271 Med-Lo 3.5 1, , , , , ,245 1,183 1,106 Low 3 1, , , , , , ¹ at 0.5 ESP Notes: CFM in chart is without filter(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return filters, this chart assumes both filters are installed. All furnaces ship as high-speed cooling and medium-speed heating. Installer must adjust blower cooling and heating speed as needed. For most jobs, about 400 CFM per ton when cooling is desirable. INSTALLATION IS TO E ADJUSTED TO OTAIN TEMPERATURE RISE WITHIN THE RANGE SPECIFIED ON THE RATING PLATE. This chart is for information only. For satisfactory operation, external static pressure must not exceed value shown on the rating plate. The dashed (----) areas indicate a temperature rise not recommended for this model. The above chart is for U.S. furnaces installed at feet. At higher altitudes, a properly derated unit will have approximately the same temperature rise at a particular CFM, while ESP at the CFM will be lower. 8 SS-

9 Airflow Data CFM & Temperature Rise vs. External Static Pressure Model 0403A* 0603A* 0804* 1005C* Motor Speed Tons AC¹ External Static Pressure, (Inches Water Column) CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM High 3.0 1, , , , , ,116 1,116 1,099 Med 2.5 1, , , , , ,006 1, Med-Lo Low High 3.0 1, , , , , ,166 1,108 1,029 Med 2.5 1, , , , , Med-Lo Low High 4.0 2, , , , , ,726 1,628 1,529 Med 3.5 1, , , , , ,550 1,470 1,364 Med-Lo 3.0 1, , , , , ,402 1,328 1,239 Low 2.5 1, , , , , , High 5.0 2, , , , , ,937 1,808 1,689 Med 4.0 1, , , , , ,568 1,510 1,401 Med-Lo , , , , ,445 1,368 1,287 Low 3.0 1, , , , , ¹ at 0.5 ESP GHS8 Airflow Data CFM & Temperature Rise vs. External Static Pressure Model GHS8 0403A** GHS8 0604** GHS8 0805C** Motor Speed Tons AC¹ External Static Pressure, (Inches Water Column) CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM High 3.0 1, , , , , ,460 1,413 1,353 Med 2.5 1, , , , , ,275 1,220 1,178 Med-Lo 2.0 1, , , , , ,131 1,103 1,068 Low High 4.0 2, , , , , ,795 1,718 1,631 Med 3.5 1, , , , , ,401 1, Med-Lo 3.0 1, , , , , ,239 1, Low , ,082 1, High 5.0 2, , , , , ,971 1,866 1,762 Med 4.0 1, , , , , ,482 1,422 1,359 Med-Lo 3.5 1, , , , , ,279 1,239 1,180 Low 3.0 1, , , , , ,083 1,052 1,025 ¹ at 0.5 ESP Notes CFM in chart is without filter(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return filters, this chart assumes both filters are installed. All furnaces ship as high-speed cooling and medium-speed heating. Installer must adjust blower cooling and heating speed as needed. For most jobs, about 400 CFM per ton when cooling is desirable. INSTALLATION IS TO E ADJUSTED TO OTAIN TEMPERATURE RISE WITHIN THE RANGE SPECIFIED ON THE RATING PLATE. This chart is for information only. For satisfactory operation, external static pressure must not exceed value shown on the rating plate. The dashed (----) areas indicate a temperature rise not recommended for this model. The above chart is for U.S. furnaces installed at feet. At higher altitudes, a properly derated unit will have approximately the same temperature rise at a particular CFM, while ESP at the CFM will be lower. SS- 9

10 Temperature Rise Range Chart TU TU/h OUTPUT Output vs TEMPERATURE Vs. Temperature RISE Rise Chart CHART 600 CFM CFM FORMULAS TU TU/h OUTPUT Output = = CFM CFRM x 1.08 x x Rise RISE RISE Rise = = Formulas TU OUTPUT TU/H Output 1.08 CFM x 1.08 CFM CFM OUTPUT Output TU/h TU/HR x 1,000 x 1000 TEMPERATURE Temperature Rise RISE 10 SS-

11 Wiring Diagram PU L RD RD L 24 VAC HUMIDIFIER C FUSE K K WARNING:DISCONNECT POWER EFORE SERVICING.WIRING TO UNIT MUST E PROPERLY POLARIZED AND GROUNDED. G R W Y 2 1 K PU 24V 115V XFMR PU GR OR INTEGRATED CONTROL MODULE DIAGNOSTIC LED 115 VAC HOT AND PARK TERMINALS LINE-H XFMR-H HEAT-H COOL-H GR HOT SURFACE IGNITER K PU K M1 0140F00119 REV.A GAS VALVE 115 VAC NEUTRAL PRIMARY LIMIT C2 R FLAME SENSOR ROLLOUT LIMITS (SINGLE CONTROL ON SOME MODELS) AUXILIARY LIMITS R L (MED) OR (MED LOW) RD (LOW) (N) CICULATOR LOWER CAP K (HI) 15 PIN PLUG ON SOME MODELS R R LOWER COMPARTMENT URNER COMPARTMENT NO 24 VAC HUMIDIFIER INDUCED DRAFT LOWER C PRESSURE SWITCH K 24V THERMOSTAT CONNECTIONS INTEGRATED CONTROL MODULE C G Y W R TO MICRO XFMR (6) GND (8) MVC (9) MV (12) PS (10) PSO (4) HLI (7) HLO (1) HUMIDIFIER GND AUXILIARY LIMIT CONTROLS C INTEGRATED CONTROL MODULE C2 GAS VALVE M1 ID LOWER PRESSURE SWITCH AUTO RESET PRIMARY RO2 (11) LIMIT CONTROL RO1 (5) MANUAL RESET ROLLOUT LIMIT CONTROL(S) (SINGLE CONTROL ON SOME MODELS) XFMR (3) 24 VAC 40 VA TRANSFORMER XFMR-H FP (2) 0 STEADY ON = NORMAL OPERATION LOW VOLTAGE (24V) OFF = CONTROL FAILURE LOW VOLTAGE FIELD 1 1 FLASH = SYSTEM LOCKOUT (RETRIES/RECYCLES EXCEEDED) 2 2 FLASHES = PRESSURE SWITCH STUCK CLOSED HI VOLTAGE (115V) 3 3 FLASHES = PRESSURE SWITCH STUCK OPEN HI VOLTAGE FIELD 4 4 FLASHES = OPEN HIGH LIMIT JUNCTION 5 5 FLASHES = FLAME SENSE WITHOUT GAS VALVE TERMINAL 6 6 FLASHES = OPEN ROLLOUT INTERNAL TO 7 7 FLASHES = LOW FLAME SIGNAL INTEGRATED CONTROL C RAPID FLASHES = REVERSED 115 VAC POLARITY/VERIFY GND PLUG CONNECTION COLOR CODES: YELLOW OR ORANGE PU PURPLE GR GREEN K LACK DOOR SWITCH SWITCH LOCATED IN LOWER COMPARTMENT ON SOME MODELS RD RD L PK PINK R ROWN ITE L LUE GY GRAY RD RED RD R PU RD RD OR OR OR OR K R K JUNCTION OX LINE-H IGN IND DOOR SWITCH COOL-H COOL HEAT LINE-N GND LINE H HEAT-H TO 115 VAC/ 1/60HZ POWER SUPPLY WITH OVERCURRENT PROTECTION DEVICE 115 VAC FLAME SENSOR HOT SURFACE IGNITER ID LWR CIRCULATOR LWR JUNCTION OX CIR-N NO XFMR-N LINE-N EQUIPMENT GND FIELD GND FIELD SPLICE SWITCH (TEMP.) IGNITER SWITCH (PRESS.) OVERCURRENT PROT. DEVICE NOTES: 1. SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0.7 AMPS. 2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST E USED EN SERVICING. 3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST E REPLACED, IT MUST E REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C. USE COPPER CONDUCTORS ONLY. 4. LOWER SPEEDS SHOULD E ADJUSTED Y INSTALLER TO MATCH THE INSTALLATION REQUIREMENTS SO AS TO PROVIDE THE CORRECT HEATING TEMPERATURE RISE AND THE CORRECT COOLING CFM. (SEE SPEC SHEET FOR AIR FLOW CHART) 5. UNIT MUST E PERMANENTLY GROUNDED AND CONFORM TO N.E.C. AND LOCAL CODES. IGN-N IND-N WARNING: DISCONNECT POWER EFORE SERVICING. DISCONNECT WIRING TO UNIT MUST E PROPERLY POLARIZED AND GROUNDED. L GND N TO 115VAC/ 1Ø /60 HZ POWER SUPPLY WITH OVERCURRENT PROTECTION DEVICE INTEGRATED CONTROL MODULE High Voltage: Disconnect all power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury, or death. Wiring is subject to change. Always refer to the wiring diagram or the Warning unit for the most up-to-date wiring. SS- 11

12 Accessories Model Description LPT-03 ¹ HA02 AFE18-60A MVK-01 ² MVK-02 ² FTK04 LP Conversion Kit High-Altitude Natural Gas Kit (7,000+ ft) Fossil Fuel Kit Masonry Vent Kit Masonry Vent Kit (for 1205D* & 1405D* only) Twining Kit ¹ White-Rodgers and Honeywell valves ² Upflow applications only Downflow Sub-base for: Model Description 0403A** 0603A** ST14 14 Furnace 0804** ST17 17½ Furnace 1005C** ST21 21 Furnace Goodman Manufacturing Company, L.P., reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations Goodman Manufacturing Company, L.P. Houston, Texas Printed in the USA SS-