PT-M90 Automatic Full-Sequence Modulation Gas Control System
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1 PT-M90 PT-M90 Automatic Full-Sequence Modulation Gas Control System PT-M90 Module System Illustration Pucada.Tech M
2 Gas Valve (PT-V1C-with step motor) A Profile Dimension: Length(84mm) * Width(40mm) * Height (120.6mm) 1.Step Motor 6.Gas Outlet Pressure Test Point 7.Gas Inlet Pressure Test Point 2.Main Burner/Pilot Solenoid Valve 3.Pilot Gas Outlet 5.Gas Inlet 4.Main Burner Gas Outlet B Gas Inlet & Gas Outlet Thread Specification 1. Gas Inlet Thread: 3/8 NPT pipe 2. Gas Outlet Thread: 3/8 NPT pipe 3. Pilot Outlet Thread: 7/16-24 UNS 4. Max. Gas Inlet Pressure: 1/2 Psig (14 W.C.) C Gas Outlet Pressure & BTU Gas Type NAT LP Gas Inlet Pressure 7 12 Orifice Diameter #42(Φ2.37) #53(Φ1.51) Gas Outlet Pressure Range MAX MIN MAX MIN Gas Outlet Flow under 1 Pressure Drop (BTU/hr) 50,000 80,000 D Step Motor Input Voltage: DC 5V 2
3 E Main Burner / Pilot Solenoid Valve Specification Pilot Solenoid Value Main Burner Solenoid Valve Input Voltage DC 3V DC 3V Max. Consumption 75 ma 50 ma Current Coil Resistance Value 40 Ω 60 Ω F Operating Temperature: 1. Max. Operating Temperature: 175 F (80 C) 2. Min. Operating Temperature: -10 F (-23 C) Control board + AC module A Specification: 1. Controller: Length 175 * Width 95 * Height 45mm 2. System Power Inlet: 85~265VAC 3. Power Supply: Room electricity 85 ~ 265VAC inputs to AC module-> Reduce the voltage to 5VDC and supply to Control Board 4. The total loading current in AC Module: 5A B Connection: 3
4 1. MCU 2 Program PIN 2. MCU 1 Program PIN 3. NG/LP Gas Software Switch 4. RF Learning Key 5. ODS Inlet Voltage Connector 6. Step Motor Connector 7. Gas Valve Voltage Outlet PIN/ON-OFF-Remote Switch/Battery/Power Vent Signal Input PIN 8. LED Indication Light 9. DC JACK 10. Buzzer 11. Flame Sensor Connector (S) 12. High Voltage Igniter Output Connector (I) 14. FAN Outlet Connector 15. AUX1 Outlet Connector---Only for light 16. AUX2 Outlet Connector 17. Power Inlet Connector C Controller Function / Specification 1. MCU 2 Program PIN(JP2) (1) Function: Reprogram or update the software in the MCU 2 (2) Connector Type: Pitch: 2.0 mm; 5PIN Male Connector 2. MCU 1 Program PIN(JP1) (1) Function: Reprogram or update the software in the MCU 1 (2) Connector Type: Pitch: 2.0 mm; 5PIN Male Connector 3. NG/LP Gas Software Switch (1) Function: In our control system, it can be applied in various ranges of the gas burner & NG / LP Gas type by replacing the resistance cap. (2) Connector Type: NG on ; LP Gas RF Learning Key (1) Function: To pair the controller and RF remote handset (2) Specification: Frequency 315MHZ 4
5 5. ODS Input Voltage Connector (1) Function: To input 5VDC to ODS module (2) Connector Type: Pitch: 2.54mm; 2 PIN male connector 6. Step Motor Connector (1) Function: The motor can be rotated in dual direction to modulate the main burner gas flow (2) Connector Type: Pitch: 2.00mm; 4 PIN male connector 7. Gas Valve Voltage Outlet PIN/ON-OFF-Remote Switch/Battery/Power Vent Signal Input PIN (1) Function: Pin 1-Remote Pin 2-COM (OFF) Pin 3-ON Pin 4-Battery (GND) Pin 5-Battery + Pin 6-Main Valve Pin 7-GND (Pilot / Main) Pin 8-Pilot Valve Pin 9-GND (Valve Body) Pin 10-Power Vent (2). Connector Type: Pitch: 2.54mm; 10 PIN male connector 8. LED Indication Light (1) Function: To display the status of the controller (2) Specification: Dual color LED (Red/Green) 9. DC JACK (1) Function: To connect with the system AC adapter (2) DC Jack Type: ψ8; 6VDC 10. Flame Sensor Connector (S) (1) Function: To detect the flame to collect the input minus voltage (SET POINT > -10mv) 11. High Voltage Igniter Output Connector (I) (1) Function: To output high voltage 15KV 5
6 12. FAN Outlet Connector (HI/MED/LOW) (1) Function: To connect the cross flow fan or blower. (2) Connector Type: Pitch: 5.08mm; 4 Pin Male Connector (3) Max. Loading Current: 200V/A (110V/2A) (4) Fuse: 3A 13. AUX1 Outlet Connector---Only for light (HI/MED/LOW) (1) Function: To connect the tungsten lamp (2) Connector Type: Pitch: 4.08mm; 4 Pin Male Connector (3) Max. Loading Current: 200V/A (110V/2A) (4) Fuse: 3A 14. AUX2 Outlet Connector (ON/OFF) (1) Function: To connect fan or light (2) Connector Type: Pitch: 4.08mm; 3 Pin Male Connector (3) Max. Loading Current: 200V/A (110V/2A) (4) Fuse: 3A 6
7 Function Flow Chart Error Code: LED display Error Description Possible Error Condition Red LED 1 flash NG/LP Gas Switch Fail The NG/LP Switch fail Red LED 2 flashes Ignition Fail Ignition Output> 60 Seconds Detect the pilot flame sensor signal input Red LED 3 flashes before turn on the system Pilot Fail The pilot solenoid valve doesn t feedback the signal to MCU 60 seconds Red LED 4 flashes The main burner solenoid valve doesn t feedback the signal to MCU 5 seconds Red LED 5 flashes If ignition trial > 3 times Red and Green Light continue flashing System lockout (Need manual reset the system) Green LED flashes 10 learning mode seconds 7
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