ASSEMBLY INSTRUCTIONS

Transcription

1 ASSEMBLY INSTRUCTIONS FIELD CULTIVATOR Printed in USA (74274) 8/07 1 WIL-RICH PO Box 1030 Wahpeton, ND PH (701) Fax (701) QUADX ASSEMBLY MANUAL /07

2 WARRANTY The only warranty Wil-Rich gives and the only warranty the dealer is authorized to give is as follows: We warrant products sold by us to be in accordance with our published specifications or those specifications agreed to by us in writing at time of sale. Our obligation and liability under this warranty is expressly limited to repairing, or replacing, at our option, within 12 months after date of retail delivery, any product not meeting the specifications. We make no other warranty, express or implied and make no warranty of merchantability or of fitness for any particular purpose. Our obligation under the warranty shall not include any transportation charges or costs or installation or any liability for direct, indirect or consequential damage or delay. If requested by us, products or parts for which a warranty claim is made are to be returned transportation prepaid to our factory. Any improper use, operation beyond rated capacity, substitution of parts not approved by us, or any alteration or repair by others in such manner as in our judgment affects the product materially and adversely shall void this warranty. No employee or representative is authorized to change this warranty in any way or grant any other warranty. Wil-Rich reserves the right to make improvement changes on any of our products without notice. When warranty limited or not applicable: Warranty on hoses, cylinders, hubs, spindles, engines, valves, pumps or other trade accessories are limited to the warranties made by the respective manufactures of these components. Rubber tires and tubes are warranted directly by the respective tire manufacturer only, and not by Wil-Rich. Warranty does not apply to any machine or part which has been repaired or altered in any way so as in the our judgment to affect its reliability, or which has been subject to misuse, negligence or accident. A Warranty Validation and Delivery Report Form must be filled out and received by Wil-Rich to initiate the warranty coverage. WARRANTY CLAIMS PROCEDURE 1. The warranty form must be returned to Wil-Rich within fifteen (15) working days from the repair date. 2. Parts returned to Wil-Rich without authorization will be refused. The parts must be retained at the dealership for ninety (90) days after the claim has been filed. If the Service Department would like to inspect the parts, a packing slip will be mailed to the dealer. The packing slip must be returned with the parts. The parts must be returned prepaid within thirty (30) days of receiving authorization. After the parts are inspected and warranty is verified, credit for the return freight will be issued to the dealer. 3. Parts that will be scrapped at the dealership will be inspected by a Wil-Rich Sales Representative, District Sales Manager or Service Representative within the ninety (90) day retaining period. QUADX ASSEMBLY MANUAL /07 2

3 PERSONAL SAFETY IS IMPORTANT! ALL PERSONNEL INVOLVED WITH THE ASSEMBLY AND/OR OPERATION OF THIS EQUIPMENT MUST BE INFORMED OF PROPER SAFETY PROCEDURES. OPERATOR S/ ASSEMBLY MANUALS PROVIDE THE NECESSARY INFORMATION. IF THE MANUAL IS LOST FOR A PARTICULAR IMPLEMENT, ORDER A REPLACEMENT AT ONCE. OPERATOR S AND ASSEMBLY MANUALS ARE AVAILABLE AT NO CHARGE UPON RE- QUEST. This Safety Alert symbol means ATTENTION! BE- COME ALERT YOUR SAFETY IS INVOLVED! The Safety Alert symbol identifies important safety messages on the Wil-Rich Quad X Field Cultivator and in this manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message. Why is SAFETY important to you? 3 Big Reasons Accidents Disable and Kill Accidents Cost Accidents Can Be Avoided SIGNAL WORDS: DANGER WARNING CAUTION Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate signal word for each message has been selected using the following guidelines: An immediate and specific hazard which WILL result in severe personal injury or death if the proper precautions are not taken. A specific hazard or unsafe practice which COULD result in severe personal injury or death if the proper precautions are not taken Unsafe practices which COULD result in personal injury if proper practices are not taken, or as a reminder of good safety practices. ADDRESS INQUIRIES TO: WIL-RICH PO BOX 1030 WAHPETON, ND PH (701) FAX (701) QUADX ASSEMBLY MANUAL /07

4 CONTENTS GENERAL INFORMATION... 5 TRANSPORT SAFETY... 6 ASSEMBLY 13 & 16 MAIN FRAME & 9' 4 WING WING ' OUTER WING FLOATING OUTER WING W/GA. WHEEL FLOATING OUTER WING W/GA. WHEEL WING LIFT COMPONENTS OUTER WING HYDRAULIC GAUGE WHEEL HYDRAULICS-OUTER GAUGE WHEEL PARALLEL LINK GAUGE WHEEL PARALLEL LINK GAUGE WHEEL 5 SECTION ' & 16 HITCH ASSEMBLY WING REST WING REST AXLES & WALKING TANDEM /4 HUB & SPINDLE HUB & SPINDLE LIFT HYDRAULICS SINGLE POINT DEPTH CONTROL SEQUENCE VALVE & CROSSOVER VALVE MF w/7 WING MF w/9 4 & 11 8 WINGS MF w/11 8 WINGS WING FOLD HYDRAULICS 13 MF w/7 WINGS MF w/9 4 & 11 8 WINGS MF w/9 4 INNER WING 3 5 & 6 OUTER W MF w/11 8 INNER WING 3 5 & 6 OUTER W MF w/11 8 WINGS MF w/11 8 INNER WINGS 3 5 &6 OUTER W.. 34 CHARGING LIFT SYSTEM CHARGING WING FOLD SYSTEM SHANK PLACEMENTS TWIN SPRING SHANK ASSEMBLY SINGLE SPRING SHANK ASSEMBLY MAIN FRAME MAIN FRAME WING WING WING ' OUTER RIGID STUB & 3 OUTER WING ' OUTER WING OUTER WING HD AUXILIARY HITCH MUD SCRAPERS LIGHTS DECALS QUADX ASSEMBLY MANUAL /07 4

5 ASSEMBLY INFORMATION Remove all wires and arrange the parts conveniently. NOTE: Always wear safety glasses or goggles and be careful when cutting wires and steel bands as they are under tension and will spring back when cut. Wherever the terms "left" and "right" are used, it must be understood to mean from a position behind and facing the machine. Lubricate all bearings and moving parts as you proceed and make sure they work freely. Loosely install all bolts connecting mating parts before final tightening. When tightening bolts, they must be torqued to the proper number of foot-pounds as indicated in the table unless specified. It is important that all bolts be kept tight. On new machines, all nuts and bolts must be rechecked after a few hours of operation. When replacing a bolt, use only a bolt of the same grade or higher. Except in shear bolt applications, where you must use the same grade bolt. Bolts with no markings are grade 2 Grade 5 bolts furnished with the machine are identified by three radial lines on the head. Grade 8 bolts furnished with the machine are identified by six radial lines on the head. All U-bolts are grade 5. THIS SYMBOL USED TO CALL YOUR ATTEN- TION TO INSTRUCTIONS CONCERNING YOUR PERSONAL SAFETY. BE SURE TO OBSERVE AND FOLLOW THESE INSTRUCTIONS GRADE 2 GRADE 5 GRADE 8 TORQUE IN FOOT POUNDS BOLT DIA 3/8 1/2 5/8 3/4 7/8 1 HEX HEAD 9/16 3/4 15/1 1-1/8 1-5/1 1-1/2 UNC GR UNC GR UNC GR UNF GR UNF GR UNF GR CAUTION TO AVOID INJURY AND/OR MACHINE DAMAGE: Refer to Operator's Manual for safety instructions. Do not stand or climb on machine when operating. Use clean hazard flashers and SMV sign when transporting. Observe highway traffic regulations MODIFICATIONS It is the policy of Wil-Rich to improve its products whenever possible and practical to do so. We reserve the right to make changes, improvements and modifications at any time without incurring obligation to make such changes, improvements on any equipment sold previously. CAUTION FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY AND/OR EQUIPMENT DAMAGE. Just before and during operation be sure no one is on or around the implement. Before activating the hydraulic system, check hoses for proper connections. Before lowering the wings for the first time, make sure the entire system has been charged with oil. With wings down always install hydraulic cylinder channel lock(s) for transporting QUADX ASSEMBLY MANUAL /07

6 SAFETY 1/4NCx3/4 BOLT The safety chain should be hooked long enough to permit full turns. Unnecessary slack should be taken up. SMV MOUNTING BRACKET SAFETY CHAIN MOUNT SAFETY CHAIN NYLON TIE WRAP SMV EMBLEM CI The bracket provided is designed to mount to numerous frame sizes and can be orientated in different positions to avoid interference with implement components. The SMV emblem is to be secured as near to the rear and centered, or as near to the left of center of implement as practical. Emblem is to be 2 to 6 feet above the ground measured from the lower edge of the emblem. Keep safety decals clean. Replace any safety decals that are damaged, destroyed, missing, painted over or can no longer be read. Replacement safety decals are available through your dealer. The purpose of the safety chain is to provide an auxiliary attaching system to retain the connection between towing and towed machine in the event of separation of the primary attaching system. CLEVIS END TO TRACTOR Intermediate support is to be used if there is more than 6" of unsupported chain on either side of the primary attaching point. The intermediate support should not be mounted more than 6" from the primary attaching point. (See figure below) The intermediate support is available from your Wil-Rich dealer. 6" MAX PRIMARY ATTACHING POINT INTERMEDIATE SUPPORT CI QUADX ASSEMBLY MANUAL /07 6

7 13 & 16 MAIN FRAME NOTE: OFFSET ANCHOR ON ARM, LEFT SHOWN, RIGHT IS OPPOSITE MAIN FRAME (13 SHOWN) QUADX MAIN MAST TUBE FRONT FRAME BAR (13 SHOWN) QUADX AXLE ANCHOR NOTE - ORIENTATION 3/4NC X 2-3/4 GR5 BOLT 1/4x2-1/4 SPIRAL PIN AXLE CLAMP ASSEMBLY 1-1/4 FLAT WASHER CLEVIS ADJUST ROD TUBE PIN 1-1/4 X 3-3/8 1-1/4NC JAM NUT BOLT PLATE 3/4NCx6 GR5 6-1/2 SHANK STUB SEE PAGE 16 FOR COMPONENT LIST WING HINGE 3/4NCx2-1/2 GR8 BOLT 3/4NCx2 GR8 BOLT 1/2NCx3-1/2 GR5 BOLT 12-1/2 SHANK STUB 3/4NCx13 GR5 BOLT AXLE CLAMP ASSY 5/8NCx3-1/2 GR5 BOLT DWG GAUGE WHEEL LOCATION 7 QUADX ASSEMBLY MANUAL /07

8 1 FLAT WASHER 1/4X2-1/4 SPIRAL PIN 1X3-7/8 PIN MACHINERY BUSHING (1-1/4x1.78x14 GA.) 1/4X2-1/4 SPIRAL PIN PIN (1-1/4x2.88) 10.8 MAST ANCHOR 1NC NUT(3) 1NCX8 ADJUSTMENT ROD 3/4NC X 2-3/4 GR5 BOLT WING ADJUST ARM 1NCx6 GR5 BOLT 1NCx6GR5 BOLT AXLE CLAMP ASSY BOLT PLATE AXLE CLAMP ASSY 3/4NCx13 GR5 BOLT WING TUBE 6-1/2 SHANK STUB 7 & 9' 4 WING DWG 1/2NCx3-1/2 GR5 BOLT 12-1/2 SHANK STUB 9 4 LEFT WING (SHOWN) ALIGN GAUGE WHEEL AN- CHOR WITH WING ADJUST TUBE & WING AXLE ANCHOR GAUGE TUBE ADJUST BRACKET 1NC NYLON LOCK NUT SEE PAGE 13 FOR COMPONENT LIST 1-1/4NC JAM NUT TIGHTEN JAM NUT TO BACK OF ADJUST EAR ADJUSTER ROD (9.5) SEE PAGE 16 FOR COMPONENT LIST QUADX ASSEMBLY MANUAL /07 8

9 11 8 WING WING ADJUST ARM 1/4X2-1/4 SPIRAL PIN MACHINERY BUSHING (1-1/4x1.78x14 GA.) SEE PAGE 11 PIN (1-1/4x2.88) 10.8 MAST ANCHOR 1NCx5-1/2 GR5 BOLT 1/2NCx3-1/2 GR5 BOLT 1NC NUT (3) AXLE CLAMP ASSY AXLE CLAMP ASSY WING TUBE 3/4NCx13 GR5 BOLT 3/4NCx2-3/4 GR5 BOLT 6-1/2 SHANK STUB 12-1/2 SHANK STUB BOLT PLATE 3/4NCx2 GR8 BOLT 1NC x 8 ADJUSTMENT ROD 1NCx5-1/2 GR5 BOLT LAYOUT1.PLT GAUGE TUBE ADJUST BRACKET ALIGN GAUGE WHEEL ANCHOR WITH WING ADJUST TUBE & WING AXLE ANCHOR 11 8 LEFT WING (SHOWN) SEE PAGE 13 FOR COMPONENT LIST 1/4X2-1/4 SPIRAL PIN 1 X 3-7/8 PIN 9 5/8NCx4X4-1/2 U-BOLT 1 FLAT WASHER 1-1/4NC JAM NUT TIGHTEN JAM NUT TO BACK OF ADJUST EAR ADJUSTER ROD (9.5) 1NC NYLON LOCK NUT SEE PAGE 16 FOR COMPONENT LIST QUADX ASSEMBLY MANUAL /07

10 3' OUTER WING NOTE: DO NOT OVERTIGHTEN WING FOLD LINKAGE BOLTS. LINKS NEED TO ROTATE FREELY. PLATE 1NCx5 GR5 BOLT 1NC LOCK NUT NOTE: POSITION WING REST TO CONTACT OUTER TUBE WHEN FOLDED. 1NC LOCK NUT LINKAGE ARM SPIROL PIN HINGE AREA TOP VIEW PIN (1x3-1/4) EXC OUTER WING REST 1 FLAT WASHER 5/8NCx3x5-1/4 U-BOLT QUADX ASSEMBLY MANUAL / NCx5 GR5 BOLT 5/8NCx3x5-1/4 U-BOLT 37-3/ NCx6 GR5 BOLT EXC WING HINGE 1NC LOCK NUT 3FT OUTER WING - RIGHT 3FT OUTER WING - LEFT SHIM 5/8NCx3-1/2 GR5 BOLT 1/2NCx1-1/2 GR5 BOLT STACK SHIMS AS REQUIRED TO CONTROL WING LEVEL

11 5 FLOATING OUTER WING W/GAUGE WHEEL NOTE: DO NOT OVERTIGHTEN WING FOLD LINKAGE BOLTS. LINKS NEED TO ROTATE FREELY. PLATE WING HINGE LEFT 1NCx5 GR5 BOLT 1/4x2-1/2 ROLL PIN NOTE: POSITION WING REST TO CONTACT OUTER TUBE WHEN FOLDED. 1NC LOCK NUT 5/8NCx3x5-1/4 U-BOLT OUTER WING REST 1 FLAT WASHER LINKAGE ARM PIN (1x3-1/4) 5/8NCx3x5-1/4 U- BOLT 1NCx6 GR5 BOLT HINGE AREA TOP VIEW 44-1/16 1/2NCx1-1/2 GR5 BOLT LAYOUT1.PLT WING HINGE 5FT OUTER WING - RIGHT 5FT OUTER WING - LEFT BACKING PL ATE 12" SADDLE STUB 1NC LOCK NUT TOP ADJUSTMENT ASSEMBLY 5/8NCx2-1/2x3-3/4 U-BOLT GAUGE WHEEL LEG 5/8NCx3-1/2 GR5 BOLT 1/2NC LOCK NUT 1/2NCx1-1/2 GR5 BOLT 5/8NCx4x3-1/4 U-BOLT 1/2NFx3 GR5 BOLT 1-3/4" HUB & SPINDLE WING FOLD STOP HOLDS OUTER WING APPROX LEVEL WITH MAIN FRAME, REMOVE IF OUTER WING DOWN - FLOAT IS REQUIRED 95Lx15 WHEEL ASSY QUADX ASSEMBLY MANUAL /07

12 6 FLOATING OUTER WING W/GAUGE WHEEL NOTE: POSITION WING REST TO CONTACT OUTER TUBE WHEN FOLDED. OUTER WING REST 1NCx6 GR5 BOLT HINGE AREA TOP VIEW PLATE 5/8NCx3x5-1/4 U- BOLT 1NCx5 GR5 BOLT 1 FLAT WASHER LINKAGE ARM PIN (1x3-1/4) 5/8NCx3x5-1/4 U-BOLT 1NC LOCK NUT NOTE: DO NOT OVERTIGHTEN WING FOLD LINKAGE BOLTS. LINKS NEED TO ROTATE FREELY. 1NC LOCK NUT FTWING WING HINGE LEFT 6FT OUTER WING - RIGHT 6FT OUTER WING - LEFT 5/8NCx2-1/2x3-3/4 U-BOLT 1/2NC LOCK NUT GAUGE WHEEL LEG QUADX ASSEMBLY MANUAL /07 12 WING HINGE TOP ADJUSTMENT ASSY 5/8NCx3-1/2 GR5 BOLT 1/4x2-1/2 ROLL PIN 1/2NCx1-1/2 GR5 BOLT 5/8NCx4x3-1/4 U-BOLT 1/2NFx3 GR5 BOLT 1-3/4" HUB & SPINDLE WING FOLD STOP HOLDS OUTER WING APPROX LEVEL WITH MAIN FRAME, REMOVE IF OUTER WING DOWN - FLOAT IS REQUIRED 95Lx15 WHEEL ASSY

13 NOTE: SPECIAL WING LIFT STRAP MOUNTING, WING FOLD STUBS AND WING LIFT LINK LENGTH ARE NECESSARY WHEN 3 OR 5 WINGS ARE ADDED TO 13 CENTER/11 8 WING MODELS. 1ST WING LIFT STRAP (REQUIRED ON ALL WINGS) SEE BOXED CALLOUTS. WING FOLD STUBS- REQ D WITH 3 OR5 WING ADDITION ON 13 CENTER/11 8 WING MODELS WING LINK STRAP (SPECIAL MOUNT) 1ST HOLE WING LINK STRAP (STANDARD MOUNT) 2ND HOLE 31 (2PL) 1NC NYLON LOCK NUT 1 FLAT WASHER 5/8NCx1-3/4 GR5 BOLT 1NCx6 GR5 BOLT WING LIFT LINK STANDARD LINK = 11 C TO C SPECIAL LINK = 12-1/4 C TO C WING LIFT COMPONENTS 5/8NCx3x5-1/4 U-BOLT 1NCx3-1/2 GR5 BOLT 1/4X2-1/4 SPIRAL PIN 2ND WING LIFT STRAP (REQUIRED ON 9 4 &11 8 WING ONLY) 1X3-7/8 PIN 1NCx3 GR5 BOLT WING LIFT BUSHING (1.032ID x 1-1/4 OD x 1.06) NOTE: SPECIAL WING LIFT LINKS AND WING FOLD STUBS ARE PACKED WITH THE 3 OR 5 WINGS, IF REQUIRED. 1NC NYLON LOCK NUT LAYOUT1.PLT 13 QUADX ASSEMBLY MANUAL /07

14 UPPER GAUGE WHEEL ARM GAUGE WHEEL PIVOT OUTER WING HYDRAULIC GAUGE WHEEL GAUGE WHEEL MOUNT LOWER GAUGE WHEEL ARM 1-1/2 STOP COLLAR 1NC NYLON LOCK NUT HYDRAULIC CYLINDER 4x9.3 W/TOP BP PIN 1x2-3/8 1/4x2-1/4 ROLL PIN OUTER WING ANCHOR (LEFT SHOWN) ADJUST ROD 1-1/4NC JAM NUT STOP COLLAR 3/8NCx3 GR5 BOLT 3/8NC NUT DAMPER PAD 1/2NCx4-1/2 GR5 BOLT 1/2NC LOCK NUT 1/2NF LOCK NUT 5/8 FLAT WASHER PIVOT BOLT 1NCx6 GR5 BOLT 5/8NCx3x5-1/4 GR5 U-BOLT 5/8NCx2 GR5 BOLT 5/8 LOCK WASHER 5/8NCx4x3-1/4 GR5 U-BOLT 5/8NC NUT DAMPER PLATE 1/2x3NF GR5 BOLT CASTER WHEEL LEG 1-3/4 HUB & SPINDLE ASSY 95Lx15 WHEEL ASSY QUADX ASSEMBLY MANUAL /07 14 OUTER FLOATING WING HYD GAGE WHEEL.DWG

15 HYDRAULICS-OUTER GAUGE WHEELS RETURN HOSE UNION 8MJ x 8MJ UNION 8MJ x 8MJ 3/8x108 FF HOSE ELB 8MORB x 8MJ x9.3 HYD CYLINDER 15 QUADX ASSEMBLY MANUAL /07

16 4-1/2 COMPRES- SION SPRING TOP DAMPER BRACKET DAMPER BRAKE PAD DAMPER CAP PIN 3/4 x 4 1/4x1-3/4 ROLL PIN 3/4 FLAT WASHER GAUGE WHEEL PIVOT 1/4NF GREASE FITTING 3/8NCx2-3/4 GR5 BOLT 18 GAUGE WHEEL YOKE 3/4 NYLON LOCK NUT PIN 1-1/2x9-19/32 TOP LINK ARM CENTER FRAME (LEFT & RIGHT) 1/4NF 45 GREASE FITTING 3/8NC HEX NUT 3/8 LOCK WASHER 3/4NC HEX NUT GAUGE WHEEL MAST 3/4NCx6 GR5 BOLT LOWER MAST PLATE 3/4 LOCK WASHER PARALLEL LINK GAUGE WHEELS CENTER LIFT ARM 3/4NCx4 GR5 BOLT 1-1/2x11-1/2 PIVOT PIN TOP LINK ARM COLLAR GAUGEWHEEL PIVOT LAYOUT1.PLT 18 YOKE 95L WHEEL ASSEMBLY WING FRAME (3 SECTION UNITS ONLY) 8 LOWER LINK ARM 3/4NX6 GR5 BOLT GAUGEWHEEL MAST MAST BASE PLATE QUADX ASSEMBLY MANUAL /07 16

17 PARALLEL LINK GAUGE WHEEL 1/4NF GREASE FITTING /2NCx4-1/2 GR5 BOLT STOP COLLAR 3/8 LOCK WASHER 3/8NCx3 GR5 BOLT 3/8NC HEX NUT 1NCx6 GR5 BOLT 5/8NCx4x3-1/4 GR5 U-BOLT UPPER GAUGE WHEEL ARM GAUGE WHEEL MOUNT 1NC NYLON LOCK NUT 1/2NC LOCK NUT DAMPER PLATE LOWER GAUGE WHEEL ARM 5/8NCx3x5-1/4 GR5 U-BOLT GAUGE WHEEL PIVOT BRACKET DAMPER PAD PIVOT BOLT 1x6.88 CASTER WHEEL LEG 17 QUADX ASSEMBLY MANUAL /07

18 RIGHT HITCH TUBE HITCH TUBE HITCH /16NCx1-3/4 GR5 BOLT TOP PLATE LEFT HITCH TUBE CLAMP HALF 3/8 HOSE 3/8 LOCK WASHER 3/4NCx6 GR5 BOLT 3/8 HEX NUT 3/8 FLAT WASHER RUBBER EDGING LIGHT PLUG RETAINER 1/4NCx1 GR5 BOLT 13 & 16 HITCH ASSEMBLY 4 HOLE PLATE (3-3/4x4-11/16) DIAMOND TUBE HOLDER 1/4NCx3/4 GR5 CLAMP HALF 1-1/4NC JAM BOLT 1/2 HOSE NUT 5/8NCx2 GR5 BOLT BASE PLATE 1-1/4NCx6-1/2 GR5 BOLT 3/8x6x4-3/4 U-BOLT SAFETY CHAIN TUBE-OPERATORS MANUAL JACK UTILITY POLE HITCH BOLT 1-1/4NC SLOTTED NUT 3/16x2 COTTER PIN (13 SHOWN) DUAL HITCH QUADX ASSEMBLY MANUAL /07 18

19 13 WING REST 13 QUADX FRONT TRUSS WING REST - (USED WITH 9 4 &11 8 WINGS ONLY) NOTE: CENTER WING REST ON MAIN FRAME 13 QUADX REAR WING REST 13 QUADX CENTER FRAME - SHOWN 5/8NCx4x 4-1/4 U-BOLT 5/8NCx3x5-1/4 U-BOLT 3/4NC x 2-1/2 GR5 BOLT LAYOUT1.PLT 19 QUADX ASSEMBLY MANUAL /07

20 16 WING REST 16 QUADX FRONT TRUSS WING REST 16 QUADX HD REAR WING REST 5/8NCx3x5-1/4 U-BOLT 16 QUADX CENTER FRAME - SHOWN 5/8NC x 3-1/2 GR5 BOLT 5/8NCx3x5-1/4 U-BOLT 3/4NC x 2-1/2 GR5 BOLT A-2006 QUADX ASSEMBLY MANUAL /07 20

21 MAIN AXLE & WALKING TANDEM 1 FLAT WASHER ROLL PIN 1/4x2-1/4 RIGHT HD WALKER ASSY MAIN AXLE AXLE ANCHOR 1-1/2NF HYDRA LOCK NUT 3/4NCx2-3/4 GR5 BOLT PIN 1x6-3/8 1/2NFx3-1/4 GR5 BOLT 2 HUB & SPINDLE WHEEL ASSY TANDEM PIN NOTE: WING WALKING TANDEM COMPONENTS ARE THE SAME AS THE MAIN AXLE WALKING TAN- DEM. LEFT HD WALKER ASSY PLT 1.75 BORE BRG CONE (25580) BEARING BUSHING SEAL AXLE & WALKING TANDEM 7, 9 4 & 11 8 WING LEFT HAND WING AXLE ASSY ROLL PIN 1/4x2-1/4 18-5/8 1 FLAT WASHER PIN 1x6-3/ WING MAST ANCHOR 21 3/4NCx2-3/4 GR5 BOLT QUADX ASSEMBLY MANUAL /07

22 1.75" HUB & SPINDLE OUTER BEARING CUP SPNDL WSHR 7/8ID 3/16x1-1/2 COT PIN NUT SLTD 7/8NF DUST CAP 1/2NCx3-1/4 GR5 BOLT FTG GRS 1/8NPT NUT HEX CENTER LOCK 1/2NC 1-3/4IN AXLE SPINDLE 2IN TRIPLE LIP SEAL INNER BEARING CONE INNER BEARING CUP 1-3/4IN HUB 6-BOLT 1/2NFx1 WHEEL BOLT OUTER BEARING CONE QUADX ASSEMBLY MANUAL /07 22

23 2" HUB & SPINDLE BEARING CUP OD SPNDL WSHR 7/8ID 3/16x1-1/2 COT PIN NUT SLTD 7/8NF DUST CAP 1/2NFx3-1/4 GR5 BOLT FTG GRS 1/8NPT NUT 2POSLK 1/2NF 1-3/4IN AXLE SPINDLE 2IN TRIPLE LIP SEAL BEARING CONE 1-5/8ID BEARING CUP 2.891OD 2IN HUB 6-BOLT 1/2NFx1 WHEEL BOLT BEARING CONE 1-1/4ID 23 QUADX ASSEMBLY MANUAL /07

24 SINGLE POINT DEPTH CONTROL 5/8 X 2-1/2 NC HEX BOLT BENT TUBE (FALL 2006 & UP) SINGLE PT TUBE-SHORT 5/8 NC LOCK NUT 1/2 X 2-1/4 NC HEX BOLT 1/2 NC LOCK NUT REAR VIEW ADJUSTMENT CRANK 1/4 X 2-1/2 ROLL PIN 3/16 X 1-3/4 ROLL PIN SPRING PIN SLIDE ADJUST 1/2 HEX NUT VALVE SPACER 5/16 X 4-1/2 NC HEX BOLT SPACER TUBE FRONT VIEW HOSE 1/2 X 18 8FJX-8FJX TEE 8MJ X 8MJ X 10MORB TO BASE END OF12.6 MF LIFT CYLINDER 1/2 JAM NUT ADJUST EAR SPRING SINGLE POINT BRACKET 5/8 X 1-3/4 NC HEX BOLT SINGLE POINT VALVE 5/16 NC LOCK NUT 5/8 NC LOCK NUT ADP 8MJ X 8MPT ELB 8MJ X 8MPT ADP 8MJ X 10MORB CROSS OVER RELIEF VALVE CAP NUT 8FJ ELB 8MJ X 8FJX RETURN LINE USED WHEN SINGLE POINT DEPTH CONTROL IS ADDED QUADX ASSEMBLY MANUAL /07 24

25 SEQUENCE VALVE AND CROSS OVER VALVE BUTT END, RIGHT INNER WING FOLD CYLINDER SEQUENCE VALVE TEE 8MJ X 8MJ x 8MORB BUTT END, RIGHT OUTER WING FOLD CYLINDER ADP 8MORB x 8FJX CROSS 8MJ BUTT END, LEFT OUTER WING FOLD CYLINDER ROD END, LEFT INNER WING FOLD CYLINDER ROD END, RIGHT INNER WING FOLD CYLINDER ADP 8MORB x 8FJX BUTT END, LEFT (FRONT) INNER WING FOLD CYLINDER ROD END, (FRONT) LEFT INNER WING FOLD CYLINDER RIGHT MAIN LIFT CYLINDER CROSS OVER VALVE LEFT MAIN LIFT CYLINDER MAIN LIFT RETURN ELB 8MJ x 8FJX CROSS-OVER RELEIF VALVE TEE 8MJ X 8MJ x 10MORB ADP 8MJ x10morb MAIN LIFT SUPPLY MAIN LIFT RETURN 25 QUADX ASSEMBLY MANUAL /07

26 13 MF w/7 WING DEPTH CONTROL HYDRAULICS 3/8 x 220 TEE 8MJ X 8MJ X 8MJ 3/8 x 252 3/8 x 137 ADP 8MJ X 8MPT 3/8 x 56 SEE PAGE 25 1/2 x 204 QUICK COUPLER 3/8 x MF LIFT CYLINDER 10.8 WING LIFT CYLINDER ELB 8MJ X 8MORB 3/8 x 168 3/8 x 252 NOTE: ROD END UP ON WING LIFT CYLINDERS QUADX ASSEMBLY MANUAL /07 26

27 13 MF w/9 4 &11 8 WING DEPTH CONTROL HYDRAULICS 3/8x156 3/8x180 3/8x276 TEE 8MJ X 8MJ X 8MJ 3/8x220 3/8x276 ELB 8MJ x 8MORB 12.6 MF LIFT CYLINDER 10.8 WING LIFT CYLINDER 3/8x56 ELB 8MJ X 8MORB NOTE: ROD END UP ON WING LIFT CYLINDERS SEE PAGE 25 3/8x156 1/2x216 ADD 3/8 x 30 FOR 11 8 WINGS QUICK COUPLER ADP 8MJ X 8MPT WARNING HIGH PRESSURE FLUID HAZARD To prevent serious injury or death: Relieve pressure on system before repairing or adjusting or disconnecting. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. Keep all components in good repair QUADX ASSEMBLY MANUAL /07

28 16FT MF w/11 8 WING DEPTH CONTROL HYDRAULICS ELB 8MJ X 8MORB 10.8 WING LIFT CYLINDER ELB 8MJ X 8MORB 3/8 x 252 3/8 x 276 TEE 8MJ X 8MJ X 8MJ 3/8 x 156 3/8 x 210 3/8 x MF LIFT CYLINDER 3/8 x 56 3/8 x 180 SEE PAGE 25 NOTE: ROD END UP ON WING LIFT CYLINDERS 1/2 x 216 ADP 8MJ X 8MPT QUICK COUPLER QUADX ASSEMBLY MANUAL /07 28

29 13 MF W/7 WING WING FOLD HYDRAULICS 3/8x108 3/8x72 TEE 8MJ X 8MJ X 8MJ 3/8x36 ELB 8MORB X 8MJ TEE 8MJ X 8MJ X 8MORB (1) ELB 8MJ X 8FJX (1) /8 X 360 WARNING ADP 8MJ X 8MPT HIGH PRESSURE FLUID HAZARD To prevent serious injury or death: Relieve pressure on system before repairing or adjusting or disconnecting. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. Keep all components in good repair QUICK COUPLER QUADX ASSEMBLY MANUAL /07

30 13 MF w/9 4 & 11 8 WINGS WING FOLD HYDRAULICS ELB 8MJ x 8MORB 3/8x137 3/8x102 3/8x78 QUICK COUPLER 3/8x78 TEE 8MJ X 8MJ X 8MORB 3/8x36 TEE 8MJ X 8MJ X 8MJ 3/8x120 3/8x156 ELB 8MJ x 8FJX CROSS 8MJ ADP 8MORB X 8FJX 3/8x252 ADP 8MJ X 8MPT QUADX ASSEMBLY MANUAL /07 30

31 TEE 8MJ X 8MJ X 8MORB 3/8 x 102 SEE PAGE 25 TEE 8MJ X 8MJ X 8MJ ELB 8MJ x 6MORB (3 &5 ) ELB 8MJ X 8MORB (6 ) 3/8 x 156 3/8 x 36 3/8 x 180 3/8 x 108 3/8 x 120 3/8 x MF w/9 4 INNER WING 3 5 & 6 OUTER WINGS ELB 8MJ X 8FJX ELB 8MORB X 8MJ WING FOLD HYDRAULICS CROSS 8MJ ADP 8MORB X 8FJX 3/8 x 137 3/8 x 252 ADP 8MJ X 8MPT 3/8 x 78 QUICK COUPLER WARNING HIGH PRESSURE FLUID HAZARD To prevent serious injury or death: Relieve pressure on system before repairing or adjusting or disconnecting. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. Keep all components in good repair QUADX ASSEMBLY MANUAL /07

32 TEE 8MJ X 8MJ X 8MORB 3/8 x 102 SEE PAGE 25 TEE 8MJ X 8MJ X 8MJ ELB 8MJ x 6MORB (3 &5 ) ELB 8MJ X 8MORB (6 ) 3/8 x 156 3/8 x 36 3/8 x 210 3/8 x 137 3/8 x 120 3/8 x 137 QUADX ASSEMBLY MANUAL / MF w/11 8 INNER WING 3 5 & 6 OUTER WINGS ELB 8MJ X 8FJX ELB 8MORB X 8MJ WING FOLD HYDRAULICS CROSS 8MJ ADP 8MORB X 8FJX 3/8 x 137 3/8 x 252 ADP 8MJ X 8MPT 3/8 x 78 QUICK COUPLER WARNING HIGH PRESSURE FLUID HAZARD To prevent serious injury or death: Relieve pressure on system before repairing or adjusting or disconnecting. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. Keep all components in good repair

33 16 MF w/11 8 WINGS WING FOLD HYDRAULICS ELB 8MORB X 8MJ 3/8 x 168 3/8 x 132 3/8 x 102 QUICK COUPLER 3/8 x 102 TEE 8MJ X 8MJ X 8MORB 3/8 x 36 TEE 8MJ X 8MJ X 8MJ 3/8 x 120 3/8 x 156 ELB 8MJ X 8FJX CROSS 8MJ ADP 8MORB X 8FJX 3/8 x 252 ADP 8MJ X 8MPT QUADX ASSEMBLY MANUAL /07

34 TEE 8MJ X 8MJ X 8MORB 3/8 x 36 3/8 X 102 3/8 X 137 3/8 X MF w/11 8 INNER WING 3 5 & 6 OUTER WINGS ELB 8MJ X 8FJX WING FOLD HYDRAULICS CROSS 8MJ ADP 8MORB X 8FJX 3/8 x 252 ADP 8MJ X 8MPT QUICK COUPLER SEE PAGE 25 3/8 x 120 3/8 x 244 ELB 6MORB X 8MJ (3 &5 ) ELB 8MORB X 8MJ (6 ) TEE 8MJ X 8MJ X 8MJ 3/8 x 132 3/8 X 137 ELB 8MORB X 8MJ 3/8 x 168 3/8 x 102 WARNING HIGH PRESSURE FLUID HAZARD To prevent serious injury or death: Relieve pressure on system before repairing or adjusting or disconnecting. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. Keep all components in good repair QUADX ASSEMBLY MANUAL /07 34

35 Initial Assembly and Charging of Lift Systems All WIL-RICH lift systems should be assembled as noted in the appropriate assembly manual. For best functional results the following steps should be followed. 1) Position the main lift cylinders in the locations and connect the hydraulic circuitry as shown. Attach the base end of all cylinders but do not connect the rod ends. Support the cylinders to allow the rods to extend without machine contact. 2) Most fittings, except the connection tips at the tractor end and some valves, are JIC or O- ring type fitting. JIC and O-ring fitting do not require any type of thread compound to seal properly. NOTE: Take care to keep all connections, fitting, hose, etc as clean as possible. 3) Where pipe threads are used a thread-sealing compound should be used. NOTE: Do not use Teflon type tape on any hydraulic circuitry; use an appropriate liquid compound. If any tape or contaminate enters the system if can clog the bypass hole. 4) With all connections secured and the cylinders supported to allow rod extension apply pressure to the system. The main or base cylinder should extend as oil flows into the base of the cylinder. Because there is air in the remaining cylinders and in the connecting hoses the outer cylinders may extend quickly. Just because the cylinders are extended does not mean the system has been purged. Continue to direct oil into the system until all cylinders have extended fully. NOTE: the cylinders will only bypass when the cylinders are fully extended. By allowing the cylinders to extend without having to lift the unit you allow the cylinders to reach the bypass position. Keep in mind that all the oil going to the outer cylinders must be bypassed through the base cylinder bypass hole and subsequent cylinders. This will take some time, in some cases a considerable amount of time. On large unit with multiple wings and lift cylinders it will take longer to charge the system and a large amount of oil will be required. Check that your tractor has sufficient oil capacity; you may need to add oil to your reservoir. Also, because of the of the need to force all the oil though the by-pass holes you will need to have a system pressure of psi. Once all cylinders on the unit have been fully extended, retract the cylinders and again extend fully. Hold the cylinders in the extended (bypass) position for a few minutes, retract the cylinders and observe that the cylinders are working in sequence. Attach the cylinder rod ends to the anchor points of the unit. Raise and lower the unit and check to ensure the unit is moving in a level manner. If the cylinders have been properly bypassed, all cylinders and hoses should be filled with oil with no air in the system. In actuality there will still be some air in the system as it is unlikely all air has been purged from the system. Even with some air in the system the cylinders should move in sequence and lift and control the depth of the unit. If the cylinders don t seem to be bypassing it may indicate that some debris has blocked the bypass hole. Because the hole may be blocked it is critical to maintain clean oil. Protect the complete hydraulic system at all connection points. 35 QUADX ASSEMBLY MANUAL /07

36 Wing Fold System Information WIL-RICH products use a number of varying designs to fold implement wings. All utilize a twoway cylinder of varying diameters and strokes. All wing fold cylinders use an integral or in-line restrictor to control the cylinder stroke speed. This restrictor is critical to the safe operation of the unit and use of non-wil-rich cylinders is not recommended. Assembly of the wing fold circuitry and mounting of the fold cylinders is outlined in the appropriate Assembly Manual. It is important to properly charge the wing fold cylinders and circuitry in the assembly process. Mount the base of all wing fold cylinders to their anchor points as noted. Tighten all hoses and fittings per specifications. Before attaching the rod ends of any wing fold cylinders fully extend and retract all cylinders to ensure that the cylinders are filled with oil. This can be made easier by supporting the cylinders with some type of blocking. Support so that all cylinder rods can be extended and retracted without machine interference. After the cylinders are fully charged attach the rod end of the cylinders to the appropriate anchor. Pressurize the system and check for proper wing fold. When folding any winged implement make certain that the wing fold cylinders have been fully retracted. Any time the unit is to be stored with the wings folded, whether connected to the tractor hydraulic system or disconnected, it is critical to relieve any pressure from the wing fold circuit. On older tractor, shutting the tractor down, moving the control lever back and forth before disconnecting the hoses can relieve this pressure. Modern tractor can retain significant pressure in the hydraulic lines and contain this pressure once the lines have been disconnected. Before disconnecting folding cylinder hydraulic hoses, relieve pressure from the wing-fold hydraulic system by moving the tractor control valve to the float position while the engine is running. It is critical to relieve the pressure on all wing fold circuits before storing the unit. Failure to do so may allow the wings to extend or unfold unexpectedly. QUADX ASSEMBLY MANUAL /07 36

37 TWIN SPRING SHANK ASSEMBLY WSHR HLK 5/8 NUT HEX 5/8NC 3/4NF CARRIAGE BOLT 5/8NCx2 GR5 BOLT 1/2NCx2 GR5 BOLT SPRING PLUG (PLAIN) SPRING SPRING HANDLE (PLAIN) SHANK TOP FRAME BRACKET 5/8NCx4x4-1/4 U-BOLT CENTERING WASHER NUT LOCK 3/4NF SHANK HOLDER ASSEMBLY NUT LOCK 1/2NC 1/2NCx5-1/2 GR5 BOLT HEAVY DUTY SHANK 37 QUADX ASSEMBLY MANUAL /07

38 SINGLE SPRING SHANK ASSEMBLY WSHR HLK 5/8 NUT HEX 5/8NC 3/4NF CARRIAGE BOLT 5/8NCx2 GR5 BOLT 1/2NCx2 GR5 BOLT SPRING PLUG (PLAIN) SPRING SPRING HANDLE (PLAIN) SHANK TO FRAME BRACKET 5/8NCx4x4-1/4 U-BOLT NUT LOCK 3/4 NF EDGE FORMED FC SHANK SHANK HOLDER ASSEMBLY NUT LOCK 1/2 NC 1/2 NCx3 GR5 BOLT QUADX ASSEMBLY MANUAL /07 38

39 13 MAIN FRAME PLT 39 QUADX ASSEMBLY MANUAL /07

40 16 MAIN FRAME PLT QUADX ASSEMBLY MANUAL /07 40

41 7 WING PLT 41 QUADX ASSEMBLY MANUAL /07

42 9 4 WING PLT QUADX ASSEMBLY MANUAL /07 42

43 11 8 WING 79115W11.PLT 43 QUADX ASSEMBLY MANUAL /07

44 2' OUTER RIGID STUB 3' OUTER WING PLT QUADX ASSEMBLY MANUAL /07 44

45 5 OUTER WING PLT 45 QUADX ASSEMBLY MANUAL /07

46 6 OUTER WING 6FT OUTER WING SHANK PLACEMENT QUADX ASSEMBLY MANUAL /07 46

47 HD AUXILIARY HITCH CLAMP STRAP 3/4NCx6 GR5 BOLT HD HITCH EXTENSION 3/4NCx6 GR5 BOLT PLATE HD IMPLEMENT HITCH RIGID RIGID TOUNGE MOUNT PIN ASSEMBLY HINGE TOUNGE ASSEMBLY 5/8NCx2 GR5 BOLT HINGED HITCH MOUNT 1/4x2-1/2 COTTER PIN 5/8NCx4x4-1/2 U-BOLT SPRING HINGED 47 5/8NCx4x4-1/2 U-BOLT (QUADX) 3/4NCx5 GR5 BOLT (EXCEL) QUADX ASSEMBLY MANUAL /07

48 MUD SCRAPERS 5/8NCx2 GR5 BOLT SCRAPER BAR WSHR FLAT 5/8ID 5/8DIAx13-1/2 SCRAPER BAR NUT LOCK 5/8NC QUADX ASSEMBLY MANUAL /07 48

49 LIGHTS 1/4NCx1 BOLT AMBER OR RED LIGHT RED DECAL LIGHT/REFLECTOR BRACKET RED/ORANGE FLUORESCENT DECAL 3/8NCx3/4 SQ HEAD SET SCREW YELLOW DECAL 3/8NC NUT 3/8NC NUT 12x12 LIGHT ARM 48" OFFSET LIGHT ARM AG LIGHT KIT AG LIGHT MODULE WISHBONE 4 LEAD 35' HARNESS 3/8NCx3/4 SQ HEAD SET SCREW SHORT BASE PIVOT 4" SQUARE TIE LOOP 3/8NCx4x4-3/4 U-BOLT 3/8NCx2-1/2x3-1/4 U-BOLT PIVOT PLATE 49 QUADX ASSEMBLY MANUAL /07

50 DECALS 2 WARNING TO AVOID INJURY OR MACHINE DAMAGE: BEFORE OPERATING; Study Operators Manual, safety messages and safe operating procedures, read safety signs on this machine. Transport on public roads - Observe Federal, State and Local regulations; display SMV emblem: Attach proper strength implement safety chain; and limit maximum speed to 20mph (32km/h). Lower or block all elevated components before servicing or leveling this machine DANGER CRUSHING HAZARD To prevent serious injury or death: Do not stand between implement and moving tractor. Stop tractor engine and set park brake before installing pins. 1 TURN = ¼ INCH DANGER ELECTROCUTION HAZARD To prevent serious injury or death: Stay away from power lines when transporting, extending or folding implement. Electrocution can occur without contacting power lines. 23 WARNING 4 3 HIGH PRESSURE FLUID HAZARD To prevent serious injury or death: 7 Relieve pressure on system before repairing or adjusting or disconnecting. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. Keep all components in good repair CAUTION TO AVOID INJURY AND/OR MACHINE DAMAGE: Refer to Operator's Manual for safety instructions. Do not stand or climb on machine when operating. Use clean hazard flashers and SMV sign when transporting. Observe highway traffic regulations ASSEMBLY MANUAL WIL-RICH QUADX CULTIVATOR ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION WIL-RICH DECAL MAIN DOWN DECAL QUADX DECAL CAUTION DECAL HIGH PRESSURE FLUID HAZARD AMBER REFLECTOR INTEGRAL RESTRICTOR DECAL RED REFLECTOR BYPASS DECAL CAUTION DECAL - READ SMV KIT QUADX ASSEMBLY MANUAL WING LOCK DANGER DECAL CLEARANCE LIGHT PACKAGE CAUTION DECAL DEPTH GAUGE DECAL WING LOCK DANGER DECAL DEPTH ADJUSTMENT DECAL WINGS UP DECAL CRUSHING DECAL WINGS DOWN DECAL WARNING DECAL-OPERATING MAIN UP DECAL ELECTROCUTION DECAL QUADX ASSEMBLY MANUAL /