Vehicle-Specific Towing Electrical Kits TF2352GM

Transcription

1 Vehicle-Specific Towing Electrical Kits TF2352GM Opel/Vauxhall Astra H Hatchback, Station Wagon, GTC 2005>202 Opel/Vauxhall Astra J Hatchback, Station Wagon, GTC, Sedan 2009>206 Opel/Vauxhall Astra K Hatchback, Sports Tourer 205> Caravan Auxiliary (2S) function is built in Installation is simple and quick - no need to take the vehicle apart. High-quality connections throughout are easy and uncomplicated Contents Page Page 2-4 Page 5 Page 6 Page 7 Page 8 Page 9 Contents Cable routing, CAN & power connections Detail of power and caravan auxiliary connections Kit components CANbus connections Socket assemblies Testing and coding Fully compatible with vehicle management systems to activate all vehicle safety features Type approved and built to OEM standards Instructions are easy to follow Ryder Towing Quality Service Innovation Spimin House, Beacon Road, Poulton-le Fylde, Lancs, FY6 8JE mail@rydertowing.co.uk Page

2 Cable routing, CAN & power connections Vauxhall/Opel Astra H Hatchback, Station Wagon, GTC 2005>202 +REC (Rear Electric Centre) CAN HI/CAN LO Found on OBD Connector Under Handbrake Pin (CAN Hi Green) and Pin 4 (CAN Lo Brown) H Green Astra H GTC 2005>20 Astra H Station Wagon 2005>202 CAN L Brown Astra H Hatchback 2005>2009 Power access point Alt CAN HI/CAN LO on REC unit Only CAN Hi should be found behind this Connector (green). CAN Lo to be connected to earth if using this connection point. Earth point Entry point

3 Cable routing, CAN & power connections Vauxhall/Opel Astra J Hatchback, Station Wagon, GTC, Sedan 2009>206 Fuse box power access point Astra J Hatchback, Station Wagon, GTC, Sedan 2009>206 CAN HI/CAN LO H Green CAN L Brown Earth point Entry point

4 Cable routing, CAN & power connections Vauxhall/Opel Astra K Hatchback, Sports Tourer 205> CAN HI/CAN LO Astra K 5HB 205> ALT CAN HI/CAN LO Astra K Sports Tourer 205> Battery access point CAN HI/CAN LO Battery access point ALT CAN HI/CAN LO Earth point Entry point H Green CAN L Brown Earth point Entry point Page 2

5 Power and Caravan Auxiliary Detailed Connections Module loom detail LH FLASHER YELLOW Socket yellow 2 CHASSIS WHITE Ring terminal to chassis 3 4 C2 PINK Buzzer 5 CAN LO BLACK Twisted pair 6 CAN HI RED to CAN 7 RH FLASHER GREEN Socket green 4 8 RH TAIL BROWN Socket brown 5 9 STOPS RED Socket red 6 0 LH TAIL BLACK Socket black 7 REVERSE YELLOW/WHITE 3-pin 8 or 2S 2 FOG BLUE Socket Blue 2 LH FLASHER 2 CHASSIS 3 4 C2 5 CAN LO 6 CAN HI 7 RH FLASHER 8 RG TAIL 9 STOPS 0 LH TAIL REVERSE 2 FOG e TF2302 Ryder 230GM SmartCAN Towing Module with 2S Combi function 2N 2V input 2 2S 2V input 3 2S 2V input 4 2S Switched output 5 2S Switched output N 2V input The fused input for the road lights (5 amps) 2 2S 2V input One of two connected inputs for the caravan auxiliary function 3 2S 2V input Second of two connected inputs for the caravan auxiliary function. Use this for the unswitched caravan output 4 2S Switched 0utput Two switched outputs for the caravan fridge. 5 2S Switched output Having two outputs reduces voltage drop The caravan auxiliary supply is controlled by the CAN system, using the engine revs. This means its function is not impaired if the vehicle has "Smart" charging. USE ONE OR TWO POWER TAPS TO TAKE POWER FROM THE FUSEBOX USE ONE POWER TAP FOR A (2N) INSTALLATION (OR 3-PIN) USE TWO FOR A DOUBLE (2N+2S) INSTALLATION (TWIN 7 OR 3-PIN) FUSE THE 2N CONNECTION 5 AMPS AND THE 2S CONNECTION 20 AMPS How Posi-Taps connect. Use Posi-Taps to make the connections to CAN HI and CAN LO PosiTap connectors Signal cable from SmartCAN module Twisted pair or shielded signal cable Page 3

6 TF230GM SmartCAN module SmartCAN loom with CANbus Plug LH FLASHER 2 CHASSIS 3 4 C2 5 CAN LO 6 CAN HI 7 RH FLASHER 8 RG TAIL 9 STOPS 0 LH TAIL REVERSE 2 FOG e TF2302 Ryder 230GM SmartCAN Towing 2N 2V input 2 2S 2V input 3 2S 2V input 4 2S output Switched 5 2S Switched output TF2352GM Kit Components 3-pin kit x 3-pin socket assembly, 2 metres x Mini buzzer x 5 amp mini fuse x Twin 35s Aux power cable, 5m 2 x PowerTap Mini x 20 amp mini fuse 3 x ring terminals 7-pin kit x 7-pin socket assembly, 2 metres x Mini buzzer x Black single 35s Aux power cable 5m x PowerTap Mini x 5 amp mini fuse ring terminal Butt-terminated cables 50mm 5m twisted pair with red Posi-Taps Power and CAN Cables 2N 2S 5 metres mm 2 single cable 5 metres 2.5mm 2 twin cable CAN cable 5 metres shielded signal Page 4

7 CANbus Connections TF230 CANbus module Butt crimp connectors 2-pin plug and loom Module loom detail LH FLASHER YELLOW Socket yellow 2 CHASSIS WHITE Ring terminal to chassis 3 4 C2 PINK Buzzer 5 CAN LO BLACK Twisted pair 6 CAN HI RED to CAN 7 RH FLASHER GREEN Socket green 4 8 RH TAIL BROWN Socket brown 5 9 STOPS RED Socket red 6 0 LH TAIL BLACK Socket black 7 REVERSE YELLOW/WHITE 3-pin 8 or 2S 2 FOG BLUE Socket Blue 2 Twisted pair, CAN HI/CAN LO Butt crimp connectors Connections to CAN HI and CAN LO PosiTap connectors CAN HI: Green CAN LO: Brown. Or At OBDll, Pin (HI) and Pin 4 (LO) (Dependent on model). Page 5

8 Socket assemblies 3-pin socket 7-pin socket The orange wire from Pin 9 connects to terminal 3 of the module - unswitched 2S (Interior lights/battery charging) The grey wire from Pin 0 connects to terminals 4 and 5 of the module - switched 2S (Fridge) Overall length of the socket cable is determined by the installation requirements Wires from socket terminals and 2 and 4 to 8 connect to the module plug via the red butt crimp connectors Wires from socket terminals and 2 and 4 to 7 connect to the module plug via the red butt crimp connectors Overall length of the socket cable is determined by the installation requirements Entry grommet White to Chassis 3-pin socket Wires from pins 3, and 3 connect to the chassis (earth) 7-pin socket Page 6

9 Testing and Coding With the engine both running and at rest, test all functions Recoding adds C2 on dash; PDC; FCO or use pink wire from module and a buzzer for C2 (Coding is only required if CAN based C2, Bulb failure monitoring and Trailer present functions are needed.) (TF230 SmartCAN unit will provide basic trailer light output, and switched power output without coding) Ryder Towing Quality Service Innovation Spimin House, Beacon Road, Poulton-le-Fylde, Lancs, FY6 8JE mail@rydertowing.co.uk Page 7