PART No: 04997, & PRODUCT: Body Harness MAKE & MODEL: T5 VOLKSWAGEN TRANSPORTER INSTALLATION INSTRUCTIONS
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1 1. In the engine bay, locate the vehicle battery (1). 2. From the battery, route the power input harness (2) behind the battery shield and along the firewall. Note: Do not connect the power input harness to the battery at this point. Issue Date Page 1
2 For P/No: & only. 3. Following the diagram on the right, house the two power & ground input harness female terminals (4) into the mating connector (3). 4. Connect the power input harness connector (3) to the body harness mating connector. Note: For P/No: 04997, please proceed to Step 18. For P/No: only. 5. Following the diagram on the right, house the three power & ground input harness female terminals (4) into the mating connector (5). 6. Connect the power input harness connector (5) to the body harness mating connector. For P/No: & only 7. Route the power input harness (1) down towards the vehicle undercarriage. 8. Locate the vehicle grommet (2). 9. Cut the tip off the vehicle grommet nipple (3). 10. Route the electric brake controller wires (4) through the nipple hole and into the vehicle cabin. Issue Date Page 2
3 11. Inside the vehicle cabin, locate the electric brake controller wires (1) that were previously routed into the cabin. 12. Locate the electric brake controller. 13. Mount the electric brake controller mounting bracket. 14. Route the electric brake controller wires (1) towards the electric brake controller mounting location. 15. Following the diagram on the right, house the body harness terminals (1) to the corresponding slot on the connector (2). 16. Insert the secondary lock (3) into the connector (2). 17. Connect the body harness connector (2) to the electric brake controller. 18. From underneath the vehicle, route the body harness (1) along the LHS chassis rail, towards the rear of the vehicle. Note: When routing any harnesses under the vehicle, ensure to avoid all moving parts, sources of heat and sharp objects. Issue Date Page 3
4 19. Continue to route the body harness (1) along the LHS chassis rail, towards the rear of the vehicle. 20. Route the body harness (1) along the rear of the vehicle, towards the trailer/tail harness connectors. For P/No: and only. 21. Locate the trailer harness. 22. Disconnect the trailer harness 8-way connector (2) and the tail harness 8-way mating connector (1). 23. Patch in the body harness 8-way mating connectors. For P/No: & only. 24. Connect the body harness 2-way female connector (1) into the 12-pin tail harness mating connector (2). Note: Any future accessories can be patched in between these two connectors. Total power rating is 30-amps. Issue Date Page 4
5 For P/No: only. 25. Connect the body harness (1) orange & orange/white wires (2) to the positive terminal on the vehicle battery (3). 26. Connect the body harness (1) white wire (4) to the negative terminal on the vehicle battery (3). 27. Secure the body harness with cable ties (not For P/No: & only. 28. Connect the body harness (1) orange wire (2) to the positive terminal on the vehicle battery (3). 29. Connect the body harness (1) white wire (4) to the negative terminal on the vehicle battery (3). 30. Secure the body harness with cable ties (not 31. Test the body harness using a light board or multimeter. 32. Secure all harnesses using cable ties (not 33. Re-fit all removed parts and secure all fasteners, ensuring there are no squeaks or rattles. 34. Place instructions in glove box after fitment. Issue Date Page 5
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