INSTALLATION INSTRUCTIONS

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Elfreda Rose
5 years ago
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3 'HZ(]H INSTALLATION INSTRUCTIONS %NWVEJ2WOR-KV Ford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lide coil (7a) over hub, aligning hole in the back plate of the coil with anti-rotation pin (G) in the hub. TheYKTGUHTQOVJGEQKNUJQWNFDGQPVJGUCOGUKFGCUVJGRKP)+PUVCNNNCTIGUPCRTKPID VQJQNFEQKNKPRNCEG NOTE: THE BEVEL ON BOTH SNAP RINGS MUST FACE AWAY FROM THE PUMP. REFER TO INSTRUCTION SHEET FOR THE CLUTCH FOR CORRECT INSTALLATION OF SNAP RINGS. 5NKFGENWVEJRWNNG[EQPVQJWD+PUVCNNUOCNNUPCRTKPIFVQJQNFRWNNG[KPRNCEG Place the adel clamp (20) over the clutch wires and mount the clamp to the top of the pump bracket with the 1/4 x 1/2 bolt (16).

4 2NCEGVJGMG[QPVQVJGRWORUJCHV5NKFGVJGJWDCTOCVWTGHQPVQVJGRWORUJCHVCNKIPKPIVJG MG[YC[U NOTE: SET THE AIR GAP BETWEEN THE HUB/ARMATURE AND THE PULLEY USING SHIMS (7e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

5 Installing the Warner AA clutch Hub, Coil and Rotor/Pulley are preassembled by Warner. Armature is shipped loose along with Hardware Kit (consisting of center bolt, washer and shims) Step 1: Slide the Hub/Coil/Rotor/Pulley Assembly onto the pump shaft and secure to pump face using pump manufacturer supplied bolts through the two bolt holes. Step 2: Place two shims onto pump shaft on top of rotor face. Slide armature onto shaft and measure air gap between the Armature and Rotor. Repeat this step and add shims as needed (more or less than 2) to acquire air gap between the rotor and armature. Check air gap at 3 locations apart. Step 3: Fasten center bolt and washer to face of pump shaft and tighten to 25 ft. lbs. torque. Failing to set the air gap correctly will cause premature pump failure due to axial load placed on the pump shaft.

6 Installing the Ogura AA clutch Hub, Coil and Rotor/Pulley are preassembled by Ogura. Armature is shipped loose along with Hardware Kit (consisting of center bolt, washer and shims) Step 1: Slide the Hub/Coil/Rotor/Pulley Assembly onto the pump shaft and secure to pump face using pump manufacturer supplied bolts through the two bolt holes. Step 2: Place two shims onto pump shaft on top of rotor face. Slide armature onto shaft and measure air gap between the Armature and Rotor. Repeat this step and add shims as needed (more or less than 2) to acquire 0.3 to 0.6mm (.011 to.023 ) air gap between the rotor and armature. Check air gap at 3 locations apart. Step 3: Fasten center bolt and washer to face of pump shaft and tighten to 25 ft. lbs. torque. Failing to set the air gap correctly will cause premature pump failure due to axial load placed on the pump shaft.

I N S T A L L A T I O N I N S T R U C T I O N S

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