AC 110V POWER OUTLET INSTALLATION INSTRUCTIONS. Part No. Application 1. PRE INSTALLATION / INSTALLATION OVERVIEW 2. KIT CONTENTS H7110AJ100

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1 Part. Application H70AJ00 LEGACY / OUTBACK 0MY w/ HK audio LEGACY / OUTBACK 0MY w/o HK audio AC 0V POWER OUTLET INSTALLATION INSTRUCTIONS Page. -6,9-5 Page. -4,7-5. PRE INSTALLATION / INSTALLATION OVERVIEW LEGACY / OUTBACK w/ HK audio LEGACY / OUTBACK w/o HK audio. KIT CONTENTS. Part Name OUTLET BRACKET RUBBER GASKET TAPPING SCREW INVERTER BRACKET SCREW (M4) HARNESS DOUBLE SIDED TAPE ALUMINUM TAPE PROTECT TAPE FOAM TAPE TIE WRAP INSTALLATION MANUAL OWNERS MANUAL Q'ty OUTLET KIT INVERTER HARNESS H70AJ0 H70AJ30 H70AJ0,,, Fuji Heavy Industries Ltd.

2 3. TOOLS REQUIRED PHILLIPS SCREWDRIVER FLAT BLADE SCREWDRIVER 8mm,0mm,3mm,4mm SOCKET WRENCH PLIERS φ4mm (5/6") HOLE SAW φ3.5mm (/8") DRILL VOLT METER (or CIRCUIT TESTER) SIDE CUTTERS SCISSORS 4. PRES FOR INSTALLATION UTILITY KNIFE CENTER PUNCH MASKING TAPE ELECTRICAL TAPE TRIM REMOVAL TOOL ISOPROPYL ALCOHOL CLEANING TOWEL This product requires removal of the passenger 's seat. As a result of the removal of the passenger 's seat it will be necessary to re-calibrate the Occupant Detection System. If not properly calibrated the Occupant Detection System may not operate as designed which may result in injuries to the front seat passenger. Therefore, it is strongly recommended that the product be installed at an authorized Subaru dealer. Please follow the Instructions for your safety. If these Instructions are not followed. Personal injury. Vehicle damage or degraded performance of the 0V Outlet may result. Always perform installation in a building or a room. Venlilate air to avoid exhaust gas-filled almosphere when checking aclivalion. To prevent potential damage to your vehicle during installation, use reasonable protective covers to cover the passenger compartment and body surface around the engine. Fully ungaged Make sure to fully ungage and connect all wire plugs & receptacles and connectors to their individual mating parts. Use screws or other similar fasteners to secure all lead wire terminals in order to prevent connection failure and/or looseness caused by vibration or oscillation. Use a proper tool of correct size to tighten bolts and nuts. Fully tighten bolts and nuts with specified tightening torque as required. Inobservance of this instruction will cause a potential risk of damage to bolts and nuts or. Remove the negative battery terminal before start of wiring work. With the battery kept connected, wiring work will lead to a potential risk of failure or of electric shock or inlury due to short circuit. Do not apply an excessive force to pull off a vehicle wire harness, to prevent loose connectors, disconnection and/or damage. Check that all electrical systems of your vehicle are properly operative. Back up all memories of a radio and other electrical systems, to avoid any possible loss during recovery checks after installation. When installing parts and/or removed finishers, avoid dragging or pinching wires in order to prevent a potential risk of accident, electric shock or fire due to disconnection and/or short circuit. If the vehicle body needs to be drilled for installation, check the positions of pipings, tanks and electrical wirings before drilling and avoid any interference or contact with them. Use appropriate cleaner or mild detergent to remove all dirt and old grease before attaching one-sided and/or double-sided tapes during installation. Tapes applied onto an unclean area cannot demonstrato desirable. DOOR CONSOLE After removing clips and screws from your vehicle, sort them by individual components for subsequent reinstallation work to prevent use of wrong clips and screws.use of wrong clips and screws will cause looseness and coming-off. When disconnecting vehicle connectors, hold connectors (do not hold lead wires) to unlock them, to prevent disconnection in lead wires. Check When harnessing,follow all instructions provided in the Installation Instruction. Use reasonable bands or other similar materials to tack and secure wiring to prevent entrapment into the steering, shift lever and/or brake pedal. After harnessing, check activations of all parts installed before recovery, to prevent wrong wiring. Vehicle Option To secure an optional GND terminal together with a vehicle GND terminal, fasten them in a correct order (bolt vehicle GND optional GND body panel). te Do not coat the surfaces of the sensor units to avoid degrading designed performance.

3 5. INSTALLATION PROCEDURE. REMOVAL OF INTERIOR TRIM COMPONENTS - Passengers Seat Removal: Seat rail bolt (Q'ty 4). Remove four seat rail bolts.. Disconnect electronic components under the seat. 3. Protect seat frame rail legs with towel to avoid scratching. 4. Remove seat. Tightening torque should read 53 Nm (5.4 kgfm, 39ft-lbs) Seat rail bolt (Q'ty 4) This product requires removal of the passenger 's seat. As a result of the removal of the passenger 's seat it will be necessary to re-calibrate the Occupant Detection System. If not properly calibrated the Occupant Detection System may not operate as designed which may result in injuries to the front seat passenger. Therefore, it is strongly recommended that the product be installed at an authorized Subaru dealer. 3

4 MT model -Remove the following components: : Clip : Claw : Hook AT model Clamp grip pin : Clip : Claw : Hook 3 Screws : Clip 4 : Clip 4 4

5 -3Remove the following components: Screws Screws Bolts 8 : Clip Screws 6 Screws 8 5

6 LEGACY / OUTBACK w/ HK audio. TRIM FLOOR CARPET FRONT. Cut out floor carpet as shown. (30mm 0mm) Cut line 40mm Fitting line 30mm 0mm Insulator Double sided tape position Remove insulator completely FRONT 3. INVERTER UNIT INSTALLATION 0mm 50mm A B Double sided tape Cut off Mounting holes Double sided tape (B) Insulator Screws Inverter Bracket FRONT Screws Bracket Double sided tape (A) (Driver side, under seat area). Cut off Double sided tape 9 as shown in left picture.. Fix the Brackets 6 on Inverter 5 with four Screws Apply the Double sided tape 9 (A) on the bottom of Bracket Locate position where Inverter 5 will be installed. 5. Pull up carpet and de-grease floor surface with Isopropyl alcohol where Inverter 5 will be installed. 6. Remove release liner from Double-sided tape 9 and apply on bottom of both Brackets Install Inverter 5 with connector facing forward. 6

7 LEGACY / OUTBACK w/ HK audio 4. WIRE HARNESS INSTALLATION 4- Backside of Console Box:. Assemble Console Box. Console Cover. (and Duct).. Connect Harness to the Power Socket. 3. Route the harness as shown in picture of each case. 4. Secure Harness to the assembled Console Box at each point with tape, Tie wraps Console Box with Duct Console Box without Duct Tie wrap (Use ) tape tape tape Harness tape Harness Protect tape Protect tape Remainde length tape Harness 4- Floor:. Route the harness to the floor carpet cutout area as shown.. Connect Harness to the Inverter. 3. Bundle up the excess Harness and use tape in the 4. Re-assemble the Console Box. Inverter 7

8 LEGACY / OUTBACK w/o HK audio. TRIM FLOOR CARPET FRONT. Cut out floor carpet as shown. (30mm 0mm) 0mm Fitting line 30mm 40mm Cut line Insulator Double sided tape position Remove insulator completely FRONT 3. INVERTER UNIT INSTALLATION 50mm A Double sided tape Double sided tape (B) Insulator Inverter Screws Double sided tape (A) B Cut off Mounting holes Bracket 0mm Screws Bracket FRONT (Passenger side, under seat area). Cut off Double sided tape 9 as shown in left picture.. Fix the Brackets 6 on Inverter 5 with four Screws Apply the Double sided tape 9 (A) on the bottom of Bracket Locate position where Inverter 5 will be installed. 5. Pull up carpet and de-grease floor surface with Isopropyl alcohol where Inverter 5 will be installed. 6. Remove release liner from Double-sided tape 9 and apply on bottom of both Brackets Install Inverter 5 with connector facing forward. 8

9 LEGACY / OUTBACK w/o HK audio 4. WIRE HARNESS INSTALLATION Console Box with Duct 4- Backside of Console Box:. Assemble Console Box. Console Cover. (and Duct).. Connect Harness to the Powersocket. 3. Route the harness as shown in picture of each case. 4. Secure Harness to the assembled Console Box at each point with tape, Tie wraps. Console Box without Duct Tie wrap (Use ) tape tape Harness Protect tape tape Harness tape Protect tape Harness tape Remainde length 4- Floor:. Route the harness to the floor carpet cutout area as shown.. Connect Harness to the Inverter. 3. Bundle up the excess Harness and use tape in the 4. Re-assemble the Console Box. Inverter 9

10 5. CONNECT HARNESS TO VEHICLE HARNESS Terminal (Black) Terminal (Red) Black Yellow Vehicle Power-socket connector. After disconnecting vehicle harness from V Power outlet, insert red spade terminal into yellow wire side of vehicle connector as shown. Insert black wire side of vehicle connector as shown. Terminal Vehicle Power-socket connector Black Vehicle harness Electrical tape to Vehicle Power-socket Red Terminal Yellow. After all connections are made, wrap harness in Electrical tape as shown. Harness Electrical tape 3. After wrapping harness in Electrical tape, overwrap in Foam tape Foam tape 0

11 6. CONSOLE OUTLET MOUNTING HOLE PROCESSING φ4mm Template. Cut out template located at the back of this instruction for the specific vehicle installation. Place the template into the backside of the console and tape down in place as shown then mark drill location with a center punch.. Drill three φ3.5mm (/8") holes and then enlarge center hole φ4mm (5/6") with hole saw. Drilling instruction φ3.5mm Hole sawφ4mm (5/6") φ3.5mm (/8") Holes Console cover 7. OUTLET INSTALLATION Console cover Bracket Holes. Fit Rubber gascket onto Outlet and position Outlet over holes drilled from the above step.. Place Bracket on the other side of the console cover and mount the Outlet with the two supplied self Tapping screws. Rubber gasket Outlet Tapping screws Interior harness Outlet connectors 3. Place console back in position and connect female receptacle connectors to back of Outlet as shown and verify that the rubber caps are firmly secured. Console cover Outlet

12 6. CHECK THE OPERATION. POST-INSTALLATION CHECK. Check that all wiring and attaching points are correct.. Be careful not to pinch, strain, or crush wires during reassembly. 3. Be careful not to damage vehicle parts during reassembly.. CHECK VOLTAGE. Use a volt meter to measure voltage. Strictly keep the volt meter set at range of "50V AC or more" for measuring any power supply of 5V AC or more. Start check procedure. Temporarity re-assemble battery. Connect positive then negative terminals of battery. Ignition switch is turred to "ON" position. Check that voltage* of Outlet is 70V AC or more. Complete check procedure. Perform Troubleshooting A. (Next page) * The volt meter voltage reading may be less than 5V AC depending on tester types. * Output waveform is rectangular. * When the battery voltage is low, the voltage of outlet may not maintain the rated 70V AC or more. Outlet VOLT METER

13 7. TROUBLESHOOTING This section describes the inspection procedure for malfunction which may take place after installation is completed. Use a circuit tester for continuity and/or voltage testing. Checking Procedure A Checking connectors of the main body Check the continuity and/or voltage of connector terminals connected to the main body (with all other connectors still connected). Terminal Tester + Tester - Test parameter 4 Voltage 3 Ground Continuity 7 Ground Continuity A (Female) Everything is within the tolerance. Conditions Ignition key should be changed from OFF to ACC or ON position. All the time All the time Are Female Receptacles B and C connected? Is the output voltage of Outlet * 70V AC or more? (The original inverter was defective.) Proceed to next step. Checking Procedure B Tolerance 0V to 0V or more continuity continuity Connect it. When outside the tolerance Perform Checking Procedure C Replace the harness with new one. Replace the harness with new one. Replace Inverter with new one. Is the output voltage of Outlet 70V AC or more? Replace harness with new one since it is defective. * The voltmeter voltage reading may be less than 5V AC depending on tester types. * Output waveform is rectangular. * When the battery voltage is being decreased, the voltage of outlet might not keep the rated 70V AC or more. Is the wire tap connected at the correct position (E)? Connect it. Is the connecting procedure of the wire tap (page 7) correct? Is the vehicle connector connected? Connect the wire tap at the correct position. Connect it. Does the internal relay of the cabin harness make "click" sound when the ignition key is turned to "ON" position? Did the connector terminals serve as the reference? Inspect the Cigerette lighter fuse in the fuse box. End of inspection Replace the harness because it is defective. 3

14 8. RE-ASSEMBLY After the check procedure is completed, re-assemble all removed vehicle parts and components paying attention not to damage them.. Be careful to avoid pinching the harness or any vehicle harness, or damaging any vehicle parts when reassembling parts and/or components. 9. CIRCUIT DIAGRAM ACC C Outlet 0A B AC CIGARETTE LIGHTER D AC A Inverter.5R ACC INPUT NC 0.5O 3 AC OUTPUT.5B GND NC NC 0.5G 7 AC OUTPUT 8 NC A B C D (Female) (Female Receptacle) (Female) (Vehicle's P connector) Power supply voltage Output power supply Max output DCV AC 0V (60 Hz) 00W ( A) 4

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