F200 SERIES COMPRESSED AIR FILTERS

Transcription

1 pril 2012 P/N INSTLLTION, OPERTION & MINTENNE INSTRUTION F200 SERIES OMPRESSE IR S PROUT PURPOSE & FUNTION: Van ir's F200 series filters are designed to remove contaminants from compressed air systems. vailable in 1/4" to 3" connection sizes and flow capacities from 15 to 1250 SFM (at 100 psig) in 15 housings and 9 filtration grades, the F200 series can remove oil aerosols, oil vapors, water and particulates. Housings are made of cast aluminum and coated with an epoxy powder coating for corrosion resistance. ll units include push-on elements with durable polyester drain layer (except R grade). ccessories include differential pressure indicators, wall mounting kits, connector kits, and automatic drain valves. ETILS FLOW IRETION THROUGH LNKING PLTE P-6 POP-UP INITOR (STNR) (OLESING) IN/OUT (PRTIULTE) OUT/IN HE THRU-OLT HOLES / OWL SUPPORT PPLITION GRE FILTRTION GRES PURPOSE NOMINL PRTIULE REMOVL FLOW IRETION OLOR OE M-2-2 (OPTIONL) OPERTING ONITIONS MXIMUM WORKING PRESSURE ll Models OPERTING TEMPERTURE Minimum Maximum MXIMUM REOMMENE TEMPERTURE,, R, R, R, and R Series Series Series R Series F 225 F 225 F 175 F 125 F 80 F OIL REMOVL (LIQUIS) PRTIULTE REMOVL (SOLIS) OIL VPOR REMOVL WRNINGS O NOT REPLE NY ITEM ON WHILE IT IS PRESSURIZE. O NOT OPERTE LEKING. TKE OUT OF SERVIE IMMEITELY. R R R R R Extra oarse oalescing oarse oalescing General Purpose oalescing High Efficiency oalescing Extra oarse Particulate oarse Particulate General Purpose Particulate High Efficiency Particulate Vapor bsorbing μ IN/OUT WHITE 5.00 μ IN/OUT GREEN 1.00 μ IN/OUT RE 0.01 μ IN/OUT LUE μ OUT/IN WHITE 5.00 μ OUT/IN GREEN 1.00 μ OUT/IN RE 0.01 μ OUT/IN LUE 0.01 μ OUT/IN WHITE O NOT OPERTE OVE MXIMUM WORKING PRESSURE (MWP) T MXIMUM OPERTING TEMPERTURE ( F). PGE 1

2 IMENSIONS FOR: F /4 F /8 F /2 HOUSING IMENSIONS & WEIGHTS IMENSIONS FOR: F F /4 F /4 F F /2 F F IMENSIONS FOR: F F F F REMOVL LERNE REMOVL LERNE REMOVL LERNE MOEL FLOW** (SFM) IN/OUT ONN. (NPT) (INHES) (INHES) *** (INHES) (INHES) HOUSING WEIGHT**** (LS) WEIGHT**** (LS) F /4-(*) 15 1/4" 2-13/16 1-5/8 9-1/ F /8-(*) 25 3/8" 2-13/16 1-5/8 9-1/ F /2-(*) 25 1/2" 2-13/16 1-5/8 9-1/ (*) 55 1/2" 3-7/16 1-5/ / F /4-(*) 85 3/4" 4-15/16 1-5/8 14-9/ F (*) 100 1" 4-15/16 1-5/8 14-9/ F (*) 150 1" 4-15/16 1-5/8 20-7/ F /4-(*) /4" 4-15/16 1-5/8 20-7/ F /2-(*) /2" 5-5/16 2-1/ / F (*) 400 2" 5-5/16 2-1/ / F (*) 500 2" 5-5/16 2-1/ / F (*) 600 3" 7-7/8 2-3/4 24-1/ F (*) 800 3" 7-7/8 2-3/4 30-1/ F (*) " 7-7/8 2-3/4 34-3/ F (*) " 7-7/8 2-3/4 34-3/ *Insert appropriate filtration grades here; for example F /4-. ***imensions include filter housing, P-6 and manual drain. **Flow is based on 100 F. ****For total filter weight, add element weight to housing weight. MOEL 25 PGE 2 FLOW PITIES T VRIOUS OPERTING PRESSURES (SFM) F / F / F / F / F F F / F / F F F F F F

3 INSTLLTION 1. efore installing filter, check operating temperature and pressure conditions to verify that they are within the specified ranges. (See Operating onditions on page 1). lso verify that system flow rate corresponds to the rated capacity of the filter. Operating at flows above rated capacity will result in increased pressure drop. IMPORTNT INSTLL HE INTO THE PIPING WITH R- ROWS POINTING IN THE PROPER IRETION TO ENSURE PROPER OPERTION. (SEE FLOW IRE- TION IGRM ELOW). 2. Locate Filter at the point of lowest operating temperature to ensure that water and oil vapor do not condense downstream of the filter. Filter should be installed close to the point of use to minimize the risk of pipe scale, dirt, etc. recontaminating the compressed air. This is particularly important when installing a new filter on an existing system that has not had proper filtration Install element by pushing onto element locator on filter head. heck to make sure that the o-ring in the head is in the proper position. Thread filter bowl into filter head and tighten either by hand (models F through 55) or with strap wrench (models F through 1250). o not over tighten. Overtightening could damage filter bowl or make it difficult to remove Install filter vertically. Provide required minimum clearance below filter to allow for replacement of element. (See Element Removal learance on page 2). Protect filter from reverse flow conditions. o not install filter downstream of quick opening valves. Remove filter head from the bowl by turning bowl counterclockwise. Pull element from locator. Set bowl and element aside for use later. Install inlet and outlet shutoff valves to facilitate replacement of element. ypass piping is recommended (See Figure 1 and 1). MKE SURE VLVES RE LOSE EFORE PROEEING. onnect filter head into piping. void reducers or bushings to match inlet size. The resulting restriction will increase pressure drop. Make sure head is installed with flow arrows pointing in proper direction. Use pipe thread compound as required Make sure drain valve on bottom of filter is closed. On filters equipped with M2-2 auto drain, provide a drain line to remove accumulated water and oil. Pressurize system and slowly open inlet and outlet shutoff valves. heck piping for leaks. epressurize system and repair leaks as needed. Re-pressurize system and slowly open inlet and outlet shutoff valves. lose bypass valve if provided. 14. Filter is now in service. FIGURE 1 YPSS YPSS VLVE FIGURE 1 E YPSS YPSS VLVE YPSS YPSS VLVE SHUTOFF VLVE SHUTOFF VLVE SHUTOFF VLVE SHUTOFF VLVE FIGURE 1 S MNIFOLE WITH ONNETOR KIT PRTIULTE (LOWER EF- FIIENY) OLES- ING (HIGHER EF- FIIENY) PGE 3

4 FIGURE 2 F /4 THRU 25-1/2 REPLEMENT PRTS 4 2 PLES 5 F /4 5 F /8 5 F / Finding a part number Find the figure that references your filter. Find the replacement part you need and the item number of that part. Find the item number in the first column of the Replacement Parts table. Find the part description that best describes the part. See the last column for the part number. REPLEMENT PRTS FIGURE 2 THRU REPLEMENT PRTS 7 FIGURE 2 F REPLEMENT PRTS 2 PLES 1 3 F F F F & K 3 2 PLES 6 F /4 THRU /4 F /2 6 THRU F 8G 8H 3 F /4 THRU F E 5F 5G 5H 6E 6 7 F /4 THRU F /4 F & F /4 F /2 5J F & F /4 & F THRU E F F ITEM PRT ESRIPTION 1 1 P-6- IFFERENTIL PRESSURE INITOR KIT FOR OLESING S P-6-P IFFERENTIL PRESSURE INITOR KIT FOR PRTIULTE S P-6 IFFERENTIL PRESSURE INI- TOR KIT FIG 2- QTY PRT NO , LNKING PLTE FOR LNKING PLTE FOR F /4 THRU LNKING PLTE FOR F THRU LNKING PLTE O-RING FOR F /4 THRU 25-1/2 LNKING PLTE O-RING FOR , OY O-RING FOR F /4 THRU 25-1/ OY O-RING FOR OY O-RING FOR F /4 THRU OY O-RING FOR F /4" NPT HE FOR F / /8" NPT HE FOR F / /2" NPT HE FOR F / /2" NPT HE FOR E 3/4" NPT HE FOR F / F 1" NPT HE FOR F & G 1-1/4" NPT HE FOR F / H 1-1/2" NPT HE FOR F / J 5K 6 2" NPT HE FOR F & F " NPT HE FOR F THRU EPL1 PTOR FOR F /4 THRU 25-1/ EPL2 PTOR FOR E EPL3 PTOR F /4 THRU /4 EPL4 PTOR FOR F /2 THRU EPL5 PTOR FOR F REPLEMENT S (REFER TO PGE 5) OWL FOR F /4 THRU 25-1/ OWL FOR OWL FOR F /4 & OWL FOR F THRU E OWL FOR F F OWL FOR F G OWL FOR F H OWL FOR F & RIN PTOR O-RING RIN PTOR PLTE RIN PTOR SREW MNUL RIN 1/4" KIT,, PLES PGE 4

5 REPLEMENT S MOEL MOEL PRT NO. MOEL MOEL PRT NO. F /4, F /8, & F /2 E200-15/ F /2, E / E200-15/25-R & F E /400-R E200-15/ E / E200-15/25-R E /400-R E200-15/ E / E200-15/25-R E /400-R E200-15/ E / E200-15/25-R E /400-R E200-15/25-R E /400-R E F E E R E R E E E R E R E E E R E R E E E R E R E R E R F /4 E F E E R E R E E E R E R E E E R E R E E E R E R E R E R F E F E E R E R E E E R E R E E E R E R E E E R E R E R E R F E F E E R E R E E E R E R E E E R E R E E E R E R E R E R F /4 E F E E R E R E E E R E R E E E R E R E E E R E R E R E R PGE 5

6 ESSORIES MOUNTING RKET IMENSIONS TYPE E M /16" 1-9/16" 13/16" 1-3/4" 1/4" MOUNTING RKET KITS F E E HEX NUT (4 EH) M /16" 1-9/16" 13/16" 1-3/4" 1/4" M /16" 2-3/8" 1" 2-9/16" 5/16" M /4" 2-3/4" 1" 2-3/4" 5/16" M /8" 4-15/16" 1-3/16" 3-15/16" 3/8" INSTLLE MOUNTING RKET KIT IMENSIONS TYPE USE ON PRT NO E M /2" 1-1/4" 1-3/4" 3-5/16" 5-1/4" M THRU /4" 1-1/4" 1-3/4" 3" 4-7/16" M-2 85 THRU /16" 1-9/16" 2-9/16" 4-7/8" 6-11/16" M THRU /2" 2" 2-3/4" 5-1/4" 7-5/16" M THRU /16" 3-3/4" 3-15/16" 7-7/16" 10-1/4" STNOFF 2 EH K-1 & K-1-2 KITS FOR M-1 THRU M-2-2 INLUES (2) MOUNTING RKETS, (2) TIE ROS, (2) WSHERS, & (2) NUTS. KIT FOR M-3-2 INLUES (2) MOUNTING RKETS, (4) SREWS, (4) WSHERS, & (4) NUTS. K-2, K-2-2 & K-3-2 NOTE: LNKING PLTES REMOVE FOR LRITY. STNOFF 2 EH ONNETOR KITS O-RING SREW 4 EH ONNETOR KIT ETIL TYPE USE ON PRT NO K " K THRU /4" SREW 4 EH K-2 85 THRU /8" K THRU /16" O-RING K THRU /4" M-2-2 UTORIN (P/N: ) 1/4" LL VLVE MNUL RIN (P/N: ) 1/4" LL VLVE MNUL RIN (P/N: ) 1/4" TO 1/2" RIN PTER (P/N: ) 1-1/2" 1/4" NPT 9/16" WRENH SIZE 1-9/16" 1/4" MNPT 7/8" 1-1/16" WRENH SIZE 1/4" MLE NPT RIN KITS 11/16" * 3" 1-1/16" 3/4"* 1-3/4" 1-1/8"* 1-3/4" 1-3/8" * KIT INLUES (1) UTO RIN, (1) NUT, (1) O-RING & INSTRUTION SHEET. * IMENSION EXTENING OUT OF HOUSING 1-3/8" * IMENSION EXTENING OUT OF HOUSING 1/4" FNPT * IMENSION EXTENING OUT OF HOUSING 1-1/4" 1/ 2" FEMLE NPT * IMENSION EXTENING OUT OF HOUSING PGE 6

7 ESSORIES ONT' P-5 (P/N: ) P-6 (P/N: ) FITS LL MOELS EXEPT F /4 THRU 25-1/2. FITS LL MOELS EXEPT F /4 THRU 25-1/2. 1" IFFERENTIL PRESSURE INITOR KITS 2-1/4" * 2-5/8" 1-1/2" KIT INLUES (1) P-5, (2) SREWS, (4) O-RINGS & INSTRUTION SHEET. *IMENSIONS EXTENING OVE HOUSING. 1-7/8" 1-11/16" * KIT INLUES (1) P-6, (2) SREWS, (4) O-RINGS & INSTRUTION SHEET. P-6- (P/N: ) P-6-P (P/N: ) FITS MOELS F /4 THRU 25-1/2 ONLY. P-6- FOR OLESING S P-6-P FOR PRTIULTE S 1/2" * KIT INLUES (1) P-6, (2) O-RINGS & INSTRUTION SHEET. *IMENSIONS EXTENING OVE HOUSING. MINTENNE rain coalescing filters every shift. heck differential pressures weekly on coalescing and particulate filters (,,,, R, R, and R grades). When the indicator is red on differential pressure indicator, install clean elements. On adsorbing filters (grade R), install clean elements when hydrocarbon vapors are first detected downstream or every six months, whichever comes first. For correct replacement element model numbers, see label on filter housing, the bottom endcap of the element, or page 5 of this instruction manual. When changing out element, inspect housing o-ring for nicks and/or cracks. If nicks and/or cracks are present, replace o-ring. TROULE SHOOTING ONITION POTENTIL USE REOMMENTION Initial pressure drop too high Filter undersized for flow rate. Filter grade too fine. Filter inlet smaller than pipe size. Install larger filter. Install coarser grade element. Install larger filter. Oil carryover Oil present in system before installing filter. lean piping. Excessive inlet oil >50ppm. heck compressor and/or gas/oil separator if compressor is rotary vane or screw type. heck lube rate if reciprocating compressor. Install coarse coalescer for prefiltration. Filter installed backwards. heck flow direction (See page 1). Short element life Filter bowl not being drained. High differential pressure. efective seal. Incorrect element grade. y-pass valve leaking or open. Unfiltered gas entering from source down stream of filter. High operating temperatures. ooling by refrigerated dryer. Excessive contamination. High compression temperatures causing varnish/ carbon formation. Oil/water emulsion overloading element. High viscosity oil or freeze-up due to low ambient temperature. rain more frequently. heck differential pressure indicator, replace element if necessary. heck o-ring in element. Use finer grade. lose valve. heck seals on valve Relocate filter or install additional filter. Install, clean, replace or relocate aftercooler, or relocate filter. Install grade filter downstream of dryer. Install coarse particulate filter immediately upstream of existing filter. Use compression lubricant with good temperature stability. Lower lube rates where possible. Use coarser grade filter element. Inspect moisture separator. Remove water with better separation. Raise ambient temperatures. Heat trace inlet piping and housing. PGE 7

8 SFETY PREUTIONS Safety is everybody's business and is based on your use of good common sense. ll situations or circumstances cannot always be predicted and covered by established rules. Therefore, use your past experience, watch out for safety hazards and be cautious. NGER WRNING IR N OIL UNER PRESSURE WILL USE SEVERE PERSONL INJURY OR ETH. SHUT OWN OMPRESSOR N RELIEVE SYSTEM OF LL PRESSURE EFORE REMOVING VLVES, PS, PLUGS, FITTINGS, OLTS N s. RE THE OPERTOR'S MNUL EFORE STRTING OR SERVIING THIS UNIT. FILURE TO HERE TO INSTRUTIONS N RESULT IN SEVERE PERSONL INJURY OR ETH. REPLEMENT MNULS N E OTINE Y ONTTING THE MNUFTURER Mechanic Street Lake ity, P Phone: Fax: PGE 8