Digital Temperature Controllers

Transcription

1 New roduct Digital Temperature ontrollers 1/16, 1/8, and 1/4 DIN Temperature ontrollers Join the Best-selling Series odels available with either temperature inputs or analog inputs. A wide range of functions, such as a loop break alarm (LBA), manual output, and transfer output. Easy-to-read 11-segment display. Faster sampling at 25 ms. Setting Tool port provided as a standard feature for easy connection to personal computers. New protocol called odbus is installed in the models with communications. E5@Z Series Digital osition-proportional ontroller E5Z E5EZ E5AZ E5EZ-RR 1/16 DIN 1/8 DIN 1/4 DIN 1/8 DIN ontents Digital Temperature ontrollers E5Z/E5Z-U... 2 E5AZ/E5EZ E5EZ-RR ommon to Updated E5@Z ontrollers Operation recautions E5EZ-RR Operation recautions

2 Digital Temperature ontrollers E5Z/E5Z-U (48 48 mm) This Best-selling General-purpose mm Temperature ontroller Is Now Even Better. ontrollers now available with analog inputs. Faster sampling at 25 ms. Transfer output provided for easy output to recorders. odels available with a loop break alarm (LBA) and heater short alarm (HS alarm). Easy setting with 11-segment displays. Setting protection indicator informs operator when protection is enabled. anual output provided. New protocol called odbus is installed in the models with communications. USB-Serial conversion cable is available. Note: Refer to recautions on page mm E5Z mm E5Z-U Note: Refer to page 3 for information on changes in comparison to previous models. ain I/O Functions Event Inputs None Two E5Z 2-level Display: V and SV 4-digit Display Sensor Inputs Universal thermocouple/t inputs (odels with temperature inputs) Analog current/voltage inputs (odels with analog inputs) Alarm Outputs Two Auto/manual switching odels also available with RS-485 communications Indication Accuracy E5Z Thermocouple input: ±.5% of V t input: ±.5% of V Analog input: ±.5% FS E5Z-U Thermocouple input: ±1% of V t input: ±.5% of V ontrol Output 1 Relay output Voltage output (for driving SSR) urrent output Sampling eriod 25 ms This data sheet is provided as a guideline for selecting products. Be sure to refer to the following user manuals for application precautions and other information required for operation before attempting to use the product. E5Z/E5Z-U/E5AZ/E5EZ Digital Temperature ontrollers User's anual (at. No. H27) E5Z/E5Z-U/E5AZ/E5EZ Digital Temperature ontrollers ommunications anual (at. No. H28) 2

3 odel Number Structure odel Number Legend ontrollers ontrol Output 1 R: Relay output Q: Voltage output (for driving SSR) : urrent output 2. Number of Alarms 2: Two alarms 3. Option Blank: None : Option Unit can be mounted. 4. Input Type T: Thermocouple, infrared sensor/platinum resistance thermometer L: Analog current/voltage input 5. ower Supply Voltage Blank: 1 to 24 VA D: 24 VA/VD Option Units E53-Z@@ Applicable ontroller Z: E5Z 2. Function 1 Blank: None H: Heater burnout/heater short detection (T1) 3. Function 2 B: Two event inputs 3: RS-485 communications E5Z/E5Z-U Note: Not all combinations of function 1 and function 2 specifications are possible for Option Units (E53-Z@@). Ordering Information ontrollers with Terminal Blocks Size 1/16 DIN (W H D) ower supply voltage 1 to 24 VA 24 VA/VD Input type Thermocouple or Resistance thermometer Analog (current/voltage) Thermocouple or Resistance thermometer Analog (current/voltage) Alarm output ounting option units Option Units One of the following Option Units can be mounted to provide the E5Z with additional functions. 2 ontrol output revious model New model Relay output E5Z-R2 E5Z-R2T Voltage output (for driving SSR) E5Z-Q2 E5Z-Q2T Relay output E5Z-R2 E5Z-R2T Voltage output (for driving SSR) E5Z-Q2 E5Z-Q2T urrent output E5Z-2 E5Z-2T Relay output None E5Z-R2L Voltage output (for driving SSR) None E5Z-Q2L urrent output None E5Z-2L Relay output E5Z-R2D E5Z-R2TD Voltage output (for driving SSR) E5Z-Q2D E5Z-Q2TD urrent output E5Z-2D E5Z-2TD Relay output None E5Z-R2LD Voltage output (for driving SSR) None E5Z-Q2LD urrent output None E5Z-2LD Heater burnout Event inputs E53-NHBN E53-ZHB Note: Option Units cannot be used for plug-in models. These Option Units are applicable only to models released after October 28. No Yes 2 Yes 2 Yes 2 Yes Functions revious model New model ommunications RS-485 E53-N3N E53-Z3 ommunications RS-485 Heater burnout E53-NH3N E53-ZH3 Event inputs E53-NBN E53-ZB 3

4 E5Z/E5Z-U odel Number Structure odel Number Legend (lug-in-type ontrollers) Output Type R: Relay Q: Voltage output (for driving SSR) 2. Number of Alarms 2: Two alarms 3. Input Type T: Thermocouple, infrared sensor/platinum resistance thermometer 4. ower Supply Voltage Blank: 1 to 24 VA D: 24 VA/VD 5. lug-in type U: lug-in type Ordering Information (lug-in-type ontrollers) lug-in-type ontrollers Size 1/16 DIN ower supply voltage 1 to 24 VA 24 VA/VD Input type Alarm output ontrol output Thermocouple or Resistance thermometer Thermocouple or Resistance thermometer 2 2 revious model New model Relay output None E5Z-R2TU Voltage output (for driving SSR) None E5Z-Q2TU Relay output None E5Z-R2TDU Voltage output (for driving SSR) None E5Z-Q2TDU Accessories (Order Separately) USB-Serial onversion able Terminal over onnectable models odel Waterproof acking odel E58-IFQ1 Y92S-29 Note: The Waterproof acking is included with the ontroller only for models with terminal blocks. urrent Transformers (Ts) Terminal block models E53-OV17 odel Adapter onnectable models Terminal block models Y92F-45 Note: Use this Adapter when the panel has been previously prepared for the E5B@. Sockets (for lug-in odels) Type Front-connecting Socket Front-connecting Socket with Finger rotection Back-connecting Socket Terminal over for Back-connecting socket with Finger rotection odel odel 2F-11 2F-11-E 3GA-11 Y92A-48G Hole diameter odel 5.8 dia. E54-T1 12. dia. E54-T3 4

5 Specifications Ratings ower supply voltage 1 to 24 VA, 5/6 Hz 24 VA, 5/6 Hz or 24 VD E5Z/E5Z-U Operating voltage range 85% to 11% of rated supply voltage ower consumption E5Z 7.5 VA 5.5 VA (24 VA)/3.5 W (24 VD) E5Z-U 6 VA 4.5 VA (24 VA)/2.5 W (24 VD) odels with temperature inputs Thermocouple: K, J, T, E, L, U, N, R, S, or B latinum resistance thermometer: t1 or Jt1 Sensor input Infrared temperature sensor: 1 to 7, 6 to 12, 115 to 165, or 14 to 26 Voltage input: to 5 mv odels with analog inputs urrent input: 4 to 2 ma or to 2 ma Voltage input: 1 to 5 V, to 5 V, or to 1 V Input impedance urrent input: 15 Ω, Voltage input: 1 Ω (Use a 1:1 connection when connecting the ES2-HB.) SST-NO, 25 VA, 3 A (resistive load), electrical life: 1, operations, minimum applicable E5Z load: 5 V, 1 ma Relay output SDT, 25 VA, 3 A (resistive load), electrical life: 1, operations, minimum applicable load: E5Z-U ontrol 5 V, 1 ma output Voltage output (for driving SSR) E5Z E5Z-U Output voltage: 12 VD ±15% (N), max. load current: 21 ma, with short-circuit protection circuit urrent output E5Z 4 to 2 ma D/ to 2 ma D, load: 6 Ω max., resolution: approx. 2,7 Alarm output SST-NO, 25 VA, 1 A (resistive load), electrical life: 1, operations, minimum applicable load: 5 V, 1 ma ontact input : 1 kω max., : 1 kω min. Event input Non-contact input : Residual voltage: 1.5 V max., : Leakage current:.1 ma max. Outflow current: Approx. 7 ma per point ontrol method / control or 2-ID control (with auto-tuning) Setting method Digital setting using front panel keys Indication method 11-segment digital display and individual indicators (7-segments displays also possible) haracter height: V: 11 mm, SV: 6.5 mm Other functions anual output, heating/cooling control, transfer output (on some models), loop break alarm, multi S, V limiter, input digital filter, self-tuning, temperature input shift, run/stop, protection functions, etc. Ambient operating temperature 1 to 55 (with no icing or condensation) Ambient operating humidity 25% to 85% Storage temperature 25 to 65 (with no icing or condensation) 5

6 E5Z/E5Z-U Input Ranges Thermocouples/latinum Resistance Thermometers (Universal Inputs) Temperature range ( ) Input Type latinum resistance thermometer Thermocouple Name t1 Jt1 K J T E L U N R S B 1 to Setting number Infrared temperature sensor 6 to to to 26 Analog input to 5 mv 18 Usable in the following ranges by scaling: 1999 to 9999 or to The applicable standards for the input types are as follows: K, J, T, E, N, R, S, B: IE584-1 L: Fe-uNi, DIN odels with Analog Inputs U: u-uni, DIN t1: IE 751 Jt1: JIS , JIS Shaded settings are the default settings. Input Type urrent Voltage Input specification 4 to 2mA to 2 ma 1 to 5 V to 5 V to 1 V Usable in the following ranges by scaling: Setting range 1999 to 9999, to 999.9, to or to Setting number Shaded settings are the default settings. 6

7 E5Z/E5Z-U Alarm Types Select alarm types out of the 12 alarm types listed in the following table. Set value 1 (See note 1.) Alarm type Alarm function Upper- and lowerlimit 2 Upper limit 3 Lower limit 4 (See note 1.) 5 (See note 1.) (See note 6.) Upper- and lowerlimit range Alarm output operation When is positive Output Upper- and lowerlimit with standby L H S sequence (See note 5.) Upper-limit with standby sequence Lower-limit with standby sequence Absolute-value upper-limit Absolute-value lower-limit Absolute-value upper-limit with standby sequence Absolute-value lower-limit with standby sequence LBA (for alarm 1 type only) --- L S H S L S S H S S When is negative (See note 2.) S S (See note 3.) (See note 4.) S S Note: 1. With set values 1, 4 and 5, the upper and lower limit values can be set independently for each alarm type, and are expressed as L and H. 2. Set value: 1, Upper- and lower-limit alarm ase 1 L H S H<, L> H < L ase 2 S L H H>, L< H > L ase 3 (Always ) S H 3. Set value: 4, Upper- and lower-limit range ase 1 L H S H<, L> H < L ase 2 S L H H>, L< H > L H>, L< S H L H L 4. Set value: 5, Upper- and lower-limit with standby sequence For Upper- and Lower-Limit Alarm Described Above ase 1 and 2 Always when the upper-limit and lower-limit hysteresis overlaps. ase 3: Always 5. Set value: 5, Upper- and lower-limit with standby sequence Always when the upper-limit and lower-limit hysteresis overlaps. 6. Set value: 12, LBA (loop break alarm) can be set only for alarm 1 type. Set the alarm types for alarms 1 to 3 independently in the initial setting level. The default setting is 2 (upper limit). H H H H S L S S L S L L L ase 3 (Always ) H<, L< H<, L> H L H>, L< H L H<, L< H<, L> H L 7

8 E5Z/E5Z-U haracteristics Indication accuracy Influence of temperature (See note 2.) Influence of voltage (See note 2.) Hysteresis roportional band () Thermocouple: (See note 1.) E5Z: (±.5% of indicated value or ±1, whichever is greater) ±1 digit max. E5Z-U: (±1% of indicated value or ±2, whichever is greater) ±1 digit max. latinum resistance thermometer: (±.5% of indicated value or ±1, whichever is greater) ±1 digit max. Analog input: ±.5% FS ±1 digit max. T input: ±5% FS ±1 digit max. R, S, and B thermocouple inputs: (±1% of V or ±1, whichever is greater) ±1 digit max. Other thermocouple inputs: (±1% of V or ±4, whichever is greater) ±1 digit max. *±1 for 1 or less for K sensors latinum resistance thermometer inputs: (±1% of V or ±2, whichever is greater) ±1 digit max. Analog inputs: (±1% of FS) ±1 digit max. odels with thermocouple/platinum resistance thermometer input (universal input):.1 to EU (in units of.1 EU) odels with analog input:.1 to 99.99% FS (in units of.1% FS) odels with thermocouple/platinum resistance thermometer input (universal input):.1 to EU (in units of.1 EU) odels with analog input:.1 to 999.9% FS (in units of.1% FS) Integral time (I) to 3999 s (in units of 1 s) Derivative time (D) to 3999 s (in units of 1 s) ontrol period.5, 1 to 99 s (in units of 1 s) anual reset value. to 1.% (in units of.1%) Alarm setting range 1999 to 9999 (decimal point position depends on input type) Sampling period 25 ms Affect of signal source resistance Insulation resistance Dielectric strength Vibration resistance Shock resistance Weight Degree of protection Thermocouple:.1 /Ω max. (1 Ω max.) (See note 3.) latinum resistance thermometer:.4 /Ω max. (1 Ω max.) 2 Ω min. (at 5 VD) 2, VA, 5 or 6 Hz for 1 min (between terminals with different charge) alfunction 1 to 55 Hz, 2 m/s2 for 1 min each in, Y, and Z directions Destruction 1 to 55 Hz,.75-mm single amplitude for 2 hrs each in, Y, and Z directions alfunction 1 m/s 2 min., 3 times each in, Y, and Z directions Destruction E5Z E5Z-U E5Z E5Z-U emory protection E Approved standards onformed standards 3 m/s 2 min., 3 times each in, Y, and Z directions ontroller: Approx. 15 g, ounting Bracket: Approx. 1 g ontroller: Approx. 11 g, ounting Bracket: Approx. 1 g Front panel: I66 (indoor use) Rear case: I2, Terminals: I Front panel: Equivalent to I5, Rear case: I2, Terminals: I (See note 4.) Non-volatile memory (number of writes: 1,, times) Emission Enclosure: EN5511 Group1 lass A Emission A ains: EN5511 Group1 lass A Immunity ESD: EN kv contact discharge (level 2) 8 kv air discharge (level 3) Immunity RF-interference: EN V/m (8-1 Hz, GHz amplitude modulated) (level 3) 1 V/m (9 Hz pulse modulated) Immunity onducted Disturbance: EN V (.15 to 8 Hz) (level 2) Immunity Burst: EN kv ower-line (level 3) 1 kv I/O signal-line (level 3) Immunity Surge: EN kV line to line ower line, output line (relay output) 2 kv line to ground ower line, output line (relay output) 1 kv line to ground Input line (communication) Immunity Voltage Dip/Interrupting: EN cycle, 1% (rated voltage) UL SA 22.2 No.11.1 EN61326, EN611-1, IE611-1 VDE16 art 1 (Finger protection), when the terminal cover is mounted. Note: 1. The indication accuracy of K thermocouples in the 2 to 13 range, T and N thermocouples at a temperature of 1 max., and U and L thermocouples at any temperature is ±2 ±1 digit maximum. The indication accuracy of the B thermocouple at a temperature of 4 max. is not specified. The indication accuracy of the R and S thermocouples at a temperature of 2 max. is ±3 ±1 digit max. 2. EU stands for Engineering Unit and is used as the unit after scaling. For a temperature sensor, the EU is or F. 3. B, R, and S sensors:.2 /Ω max. (1 Ω max.) 4. There is no waterproof function for the E5Z-U. USB-Serial onversion able Applicable OS Windows 2//Vista Applicable software Thermo ini Applicable models E5Z/E5Z-U/E5AZ/E5EZ USB interface standard onforms to USB Specification 1.1. DTE speed 384 bps omputer: USB (type A plug) onnector specifications Temperature ontroller: Setup Tool port (on bottom of ontroller) ower supply Bus power (Supplied from USB host controller.) ower supply voltage 5 VD urrent consumption 7 ma Ambient operating temperature to 55 (with no condensation or icing) Ambient operating humidity 1% to 8% Storage temperature 2 to 6 (with no condensation or icing) Storage humidity 1% to 8% Altitude 2, m max. Weight Approx. 1 g Note: A driver must be installed in the personal computer. Refer to installation information in the operation manual for the onversion able. ommunications Specifications Transmission line connection method RS-485 multipoint ommunications RS-485 (two-wire, half duplex) Synchronization method Start-stop synchronization Baud rate 12, 24, 48, 96, 192, or 384 bps Transmission code ASII Data length 7 or 8 bits Stop bits 1 or 2 bits Vertical parity (none, even, odd) Error detection Frame check sequence (FS) with SYSWAY Block check character (B) with ompoway/f or R-16 odbus Flow control None Interface RS-485 Retry function None ommunications buffer 4 bytes Send data wait time to 99 ms Default: 2 ms Note: The baud rate, data length, stop bits, and vertical parity can be individually set using the ommunications Setting Level. 8

9 E5Z/E5Z-U urrent Transformer (Order Separately) Ratings Dielectric strength Vibration resistance Weight Accessories (E54-T3 only) 1, VA for 1 min 5 Hz, 98 m/s 2 E54-T1: Approx g, E54-T3: Approx. 5 g Armatures (2) lugs (2) Heater Burnout and Heater Short Alarms aximum heater current Input current indication accuracy Heater burnout alarm setting range Heater short alarm setting range 5 A A ±5% FS ±1 digit max..1 to 49.9 A (in units of.1 A). A: Heater burnout/heater short alarm output turns. 5. A: Heater burnout/heater short alarm output turns. inimum detection time: 19 ms (See note 1.).1 to 49.9 A (in units of.1 A). A: Heater burnout/heater short alarm output turns. 5. A: Heater burnout/heater short alarm output turns. inimum detection time: 19 ms (See note 2.) Note: 1. If the time of control output 1 is less than 19 ms, heater burnout and the heater current will not be measured. 2. If the time of control output 1 is less than 19 ms, heater short alarm and the heater current will not be measured. Electrical Life Expectancy urve for Relays (Reference Values) Life ( 1 4 operations) E5Z 25 VA, 3 VD (resistive load) cosφ = Switching current (A) E54-T1 Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) aximum continuous heater current: 5 A (5/6 Hz) Number of windings: 4±2 Winding resistance: 18±2 Ω Output voltage (Eo) V (r.m.s.) 1 V mv µv 5 Hz 1 kω 1 Ω RL = 1 Ω 3% 1% Distortion factor 1% ma , A Thru-current (Io) A (r.m.s.) E54-T3 Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) aximum continuous heater current: 12 A (5/6 Hz) (aximum continuous heater current for an OR Temperature ontroller is 5 A.) Number of windings: 4±2 Winding resistance: 8±.8 Ω Output voltage (Eo) V (r.m.s.) 1 V mv µv 5 Hz 1 kω 5 Ω 1 Ω 5 Ω RL = 1 Ω Distortion factor 1% 3% 1% ma , A Thru-current (Io) A (r.m.s.) 9

10 E5Z/E5Z-U External onnections A voltage output (control output 1) is not electrically insulated from the internal circuits. When using a grounding thermocouple, do not connect any of the control output terminals to ground. If the control output terminals are connected to ground, errors will occur in the measured temperature values as a result of leakage current. E5Z Relay output 25 VA, 3 A + 1 (Resistive load) ontrol output 1 2 Voltage output 12 VD, 21 ma + A 3 urrent output ma 4 to 2 ma D B 4 to 2 ma D Load 6 Ω max. V B Analog input T/t universal input Alarm output (Relay output) Alarm output 2 Alarm output 1, HB alarm/hs alarm/input error Input power supply Alarm output (Relay output), 25 VA, 1 A (Resistive load) 1 to 24 VA 24 VA/D (no polarity) Option Units E53-ZH3 ommunications/ T E53-ZHB Event inputs/ T E53-Z3 ommunications E53-ZB Event inputs B 11 RS-485 A 12 Do not use. 13 T EV2 T1 EV B 11 RS-485 A 12 Do not use. Do not use. Do not use EV1 EV2 Do not use. Do not use E5Z-U Relay output SDT 25 VA, 3 A (Resistive load) Voltage output 12 VD, 21 ma ontrol output 1 + A + B B T/t universal input Alarm output (Relay output), 25 VA, 1 A (Resistive load) 8 Alarm output 1/ input error Alarm output Input power supply Note: For the Wiring Socket, purchase the 2F-11 or G3A-11 separately. 1 to 24 VA 24 VA/D (no polarity) 1

11 OR OR Nomenclature E5Z E5Z-U The front panel is the same for the E5Z and E5Z-U. E5Z/E5Z-U Temperature unit OR Operation indicators No. 1 display No. 2 display Level Key Up Key ode Key Down Key Dimensions E5Z Terminal odels (84) anel utout Individual ounting Group ounting Waterproof acking (Accessory) ounting Adapter (Accessory) (97) (91) 1.5 Waterproof acking (Accessory) ounting Adapter (Accessory) Terminal over (E53-OV17) (Order separately) Note: The terminal block cannot be removed min Waterproofing is not possible when group mounting ontrollers. Recommended panel thickness is 1 to 5 mm. Group mounting is not possible in the vertical direction. (aintain the specified mounting space between ontrollers.) To mount the ontroller so that it is waterproof, insert the waterproof packing onto the ontroller. When two or more ontrollers are mounted, make sure that the surrounding temperature does not exceed the ambient operating temperature given in the specifications. E5Z-U lug-in odels anel utout Individual ounting Group ounting (9.7) min ounting Adapter (Accessory) Note: There is no waterproof function for the E5Z-U Recommended panel thickness is 1 to 5 mm. Group mounting is not possible in the vertical direction. (aintain the specified mounting space between ontrollers.) When two or more ontrollers are mounted, make sure that the surrounding temperature does not exceed the ambient operating temperature given in the specifications. 11

12 E5Z/E5Z-U Accessories USB-Serial onversion able (Order Separately) E58-IFQ1 (2,1) 25 LED indicator (SD) 1,765 USB connector (type A plug) LED indicator (RD) Serial connector Terminal over (Order Separately) E53-OV Note: The E53-OV1 cannot be used. Waterproof acking Y92S-29 (for DIN 48 48) Order the Waterproof acking separately if it becomes lost or damaged. The Waterproof acking can be used to achieve an I66 (indoor use) degree of protection. (Deterioration, shrinking, or hardening of the waterproof packing may occur depending on the operating environment. Therefore, periodic replacement is recommended to ensure the level of waterproofing specified in I66 (indoor use). The time for periodic replacement depends on the operating environment. Be sure to confirm this point at your site. onsider one year a rough standard. OR shall not be liable for the level of water resistance if the customer does not perform periodic replacement.) The Waterproof acking does not need to be attached if a waterproof structure is not required. Note: There is no waterproof function for the E5Z-U. Unit Labels (Order Separately) Y92S-L1 Type urrent Transformers (Order Separately) E54-T dia Two, 3.5 dia. 1 3 E54-T dia dia. 9 E54-T3 Accessory Armature Approx. 3 dia. onnection Example Armature lug Lead 4 4 Two, 3 (depth: 4) lug Approx. 6 dia. 3 (22) 12

13 Adapter (Order Separately) Note: 1. Use this Adapter when the panel has already been prepared for the 2. Only black is available. Y92F to 77.6 Fixture (Accessory) E5Z/E5Z-U ounted to E5Z anel (1 to 8 mm) E5Z-U Wiring Socket (Order Separately) (to back of E5Z) Front-connecting Socket 2F-11 Eleven, sems screws Terminal Layout/Internal onnections (Top View) 7 max ounting Holes Two, 4.5 dia. mounting holes Two, 4.5-dia. holes ±.2 Note: an also be mounted to a DIN track. 4 5 max max. Note: A model with finger protection (2F-11-E) is also available. Back-connecting Socket 3GA dia Terminal Layout/Internal onnections (Bottom View) Note: 1. Using any other sockets will adversely affect accuracy. Use only the specified sockets. 2. A rotective over for finger protection (Y92A-48G) is also available. 13

14 Digital Temperature ontrollers E5AZ/E5EZ (96 96 mm and mm) These Best-selling Generalpurpose Temperature ontrollers Are Now Even Better. ontrollers now available with analog inputs. Faster sampling at 25 ms. Transfer output provided for easy output to recorders. odels available with a loop break alarm (LBA) and heater short alarm (HS alarm). anual output provided. Easy setting with 11-segment displays. New protocol called odbus is installed in the models with communications. USB-Serial conversion cable is available. Note: Refer to recautions on page 33. ain I/O Functions Event Inputs None Two E5AZ mm E5AZ mm E5EZ Note: Refer to page 3 for information on changes in comparison to previous models. E5EZ 2-level Display: V and SV Sensor Inputs Universal thermocouple/t inputs (odels with temperature inputs) Analog current/voltage inputs (odels with analog inputs) Indication Accuracy Thermocouple input: ±.5% of V t input: ±.5% of V Analog input: ±.5% FS Sampling eriod 25 ms ontrol Output 1 Relay output Voltage output (for driving SSR) urrent output Alarm Outputs Three 4-digit Display Auto/manual switching odels also available with RS-485 or RS-232 communications 14

15 odel Number Structure odel Number Legend ontrollers ontrol Output 1 R: Relay output Q: Voltage output (for driving SSR) : urrent output 2. Number of Alarms 3: Three alarms 3. Heater Burnout/Heater Short Blank: None H: Heater burnout/heater short detection (T1) 4. Option Blank: None : Option Unit can be mounted. 5. Input Type T: Thermocouple, infrared sensor/platinum resistance thermometer L: Analog current/voltage input 6. ower Supply Voltage Blank: 1 to 24 VA D: 24 VA/VD Option Units E53-AZ@ Applicable ontroller AZ: E5AZ/E5EZ 2. Function 1: RS-232 communications 3: RS-485 communications B: Two event inputs E5AZ/E5EZ Ordering Information ontrollers with Terminal Blocks Size 1/4 DIN (W H D) ower supply voltage 1 to 24 VA 24 VA/VD Input type Thermocouple or Resistance thermometer Analog (current/ voltage) Thermocouple or Resistance thermometer Analog (current/ voltage) Alarm output ontrol output Heater burnout Functions Relay output No No Voltage output (for driving SSR) No ounting option units No urrent output No No revious model E5AZ-R3 E5AZ-A3 + E53-AZR E5AZ-Q3 E5AZ-A3 + E53-AZQ E5AZ-3 E5AZ-A3 + E53-AZ New model E5AZ-R3T E5AZ-Q3T E5AZ-3T Relay output No Yes E5AZ-R3 + E53-AZ E5AZ-R3T Voltage output (for driving SSR) No Yes E5AZ-Q3 + E53-AZ E5AZ-Q3T urrent output No Yes E5AZ-3 + E53-AZ E5AZ-3T Relay output Yes (T1) Yes E5AZ-R3 + E53-AZ + E53-AZH E5AZ-R3HT Voltage output (for driving SSR) Yes (T1) Yes E5AZ-Q3 + E53-AZ + E53-AZH E5AZ-Q3HT Relay output Yes (T1) Yes None E5AZ-R3HL Voltage output (for driving SSR) Yes (T1) Yes None E5AZ-Q3HL urrent output No Yes None E5AZ-3L Relay output No Yes None E5AZ-R3TD Voltage output (for driving SSR) No Yes None E5AZ-Q3TD urrent output No Yes None E5AZ-3TD Relay output Yes (T1) Yes None E5AZ-R3HTD Voltage output Yes (T1) Yes None E5AZ-Q3HTD Relay output Yes (T1) Yes None E5AZ-R3HLD Voltage output (for driving SSR) Yes (T1) Yes None E5AZ-Q3HLD urrent output --- Yes None E5AZ-3LD 15

16 E5AZ/E5EZ ontrollers with Terminal Blocks Size 1/8 DIN (W H D) Option Units ower supply voltage 1 to 24 VA 24 VA/VD Input type Thermocouple or Resistance thermometer Analog (current/ voltage) Thermocouple or Resistance thermometer Analog (current/ voltage) Accessories (Order Separately) USB-Serial onversion able Alarm output ontrol output Heater burnout Functions Relay output No No Voltage output (for driving SSR) No urrent output No No ounting revious model option units E5EZ-R3 E5EZ-A3 + E53-AZR E5EZ-Q3 No E5EZ-A3 + E53-AZQ E5EZ-3 E5EZ-A3 + E53-AZ New model E5EZ-R3T E5EZ-Q3T E5EZ-3T Relay output No Yes E5EZ-R3 + E53-AZ E5EZ-R3T Voltage output (for driving SSR) No Yes E5EZ-Q3 + E53-AZ E5EZ-Q3T urrent output No Yes E5EZ-3 + E53-AZ E5EZ-3T Relay output Yes (T1) Yes E5EZ-R3 + E53-AZ + E53-AZH E5EZ-R3HT Voltage output (for driving SSR) Name Function odel ommunications Unit RS-232 ommunications E53-AZ1 RS-485 ommunications E53-AZ3 Event Input Unit Event input E53-AZB Yes (T1) Yes E5EZ-Q3 + E53-AZ + E53-AZH E5EZ-Q3HT Relay output Yes (T1) Yes None E5EZ-R3HL Voltage output (for driving SSR) Yes (T1) Yes None E5EZ-Q3HL urrent output No Yes None E5EZ-3L Relay output No Yes None E5EZ-R3TD Voltage output (for driving SSR) No Yes None E5EZ-Q3TD urrent output No Yes None E5EZ-3TD Relay output Yes (T1) Yes None E5EZ-R3HTD Voltage output Yes (T1) Yes None E5EZ-Q3HTD Relay output Yes (T1) Yes None E5EZ-R3HLD Voltage output (for driving SSR) Yes (T1) Yes None E5EZ-Q3HLD urrent output - Yes None E5EZ-3LD Terminal over onnectable models E5AZ E5EZ Waterproof acking onnectable models E5AZ E5EZ odel E58-IFQ1 odel E53-OV11 odel Y92S-4 Y92S-5 urrent Transformers (Ts) Hole diameter odel 5.8 dia. E54-T1 12. dia. E54-T3 16

17 Specifications Ratings ower supply voltage 1 to 24 VA, 5/6 Hz 24 VA, 5/6 Hz or 24 VD Operating voltage range 85% to 11% of rated supply voltage ower consumption 8.5 VA 6 VA (24 VA)/4 W (24 VD) Sensor input Input impedance ontrol output Alarm output Event input ontrol method Setting method Indication method Other functions E5AZ/E5EZ odels with temperature inputs Thermocouple: K, J, T, E, L, U, N, R, S, or B latinum resistance thermometer: t1 or Jt1 Infrared temperature sensor: 1 to 7, 6 to 12, 115 to 165, or 14 to 26 Voltage input: to 5 mv odels with analog inputs urrent input: 4 to 2 ma or to 2 ma Voltage input: 1 to 5 V, to 5 V, or to 1 V urrent input: 15 Ω, Voltage input: 1 Ω (Use a 1:1 connection when connecting the ES2-HB.) SST-NO, 25 VA, 5 A (resistive load), electrical life: 1, operations, minimum applicable load: 5 V, Relay output 1 ma Voltage output (for driving Output voltage: 12 VD +15%/ 2% (N), max. load current: 4 ma, with short-circuit protection circuit SSR) urrent output 4 to 2 ma D/ to 2 ma D, load: 6 Ω max., resolution: approx. 2,7 SST-NO, 25 VA, 2 A (resistive load), electrical life: 1, operations, minimum applicable load: 5 V, 1 ma ontact input : 1 kω max., : 1 kω min. Non-contact : Residual voltage: 1.5 V max., : Leakage current:.1 ma max. input Outflow current: Approx. 7 ma per point / control or 2-ID control (with auto-tuning) Digital setting using front panel keys 11-segment digital display and individual indicators (7-segments displays also possible) haracter height: E5AZ: V: 15 mm, SV: 9.5 mm E5EZ: V: 14 mm, SV: 9.5 mm anual output, heating/cooling control, transfer output (on some models), loop break alarm, multi S, V limiter, input digital filter, self-tuning, temperature input shift, run/stop, protection functions, etc. Ambient operating temperature 1 to 55 (with no icing or condensation) Ambient operating humidity 25% to 85% Storage temperature 25 to 65 (with no icing or condensation) 17

18 E5AZ/E5EZ Input Ranges Thermocouples/latinum Resistance Thermometers (Universal Inputs) Temperature range ( ) Input Type latinum resistance thermometer Thermocouple Name t1 Jt1 K J T E L U N R S B 1 to Setting number Infrared temperature sensor 6 to to to 26 Analog input to 5 mv 18 Usable in the following ranges by scaling: 1999 to 9999 or to The applicable standards for the input types are as follows: K, J, T, E, N, R, S, B: IE L: Fe-uNi, DIN odels with Analog Inputs U: u-uni, DIN t1: IE 751 Jt1: JIS , JIS Shaded settings are the default settings. Input Type urrent Voltage Input specification 4 to 2mA to 2 ma 1 to 5 V to 5 V to 1 V Setting range Usable in the following ranges by scaling: 1999 to 9999, to 999.9, to or to Setting number Shaded settings are the default settings. 18

19 E5AZ/E5EZ Alarm Types Select alarm types out of the 12 alarm types listed in the following table. Set value 1 (See note 1.) Alarm type Alarm function Upper- and lowerlimit 2 Upper limit 3 Lower limit 4 (See note 1.) 5 (See note 1.) (See note 6.) Upper- and lowerlimit range Alarm output operation When is positive Output Upper- and lowerlimit with standby L H S sequence (See note 5.) Upper-limit with standby sequence Lower-limit with standby sequence Absolute-value upper-limit Absolute-value lower-limit Absolute-value upper-limit with standby sequence Absolute-value lower-limit with standby sequence LBA (for alarm 1 type only) --- L S H S L S S H S S When is negative (See note 2.) S S (See note 3.) (See note 4.) S S Note: 1. With set values 1, 4 and 5, the upper and lower limit values can be set independently for each alarm type, and are expressed as L and H. 2. Set value: 1, Upper- and lower-limit alarm ase 1 L H S H<, L> H < L ase 2 S L H H>, L< H > L ase 3 (Always ) S H 3. Set value: 4, Upper- and lower-limit range ase 1 L H S H<, L> H < L ase 2 S L H H>, L< H > L H>, L< S H L H L 4. Set value: 5, Upper- and lower-limit with standby sequence For Upper- and Lower-Limit Alarm Described Above ase 1 and 2 Always when the upper-limit and lower-limit hysteresis overlaps. ase 3: Always 5. Set value: 5, Upper- and lower-limit with standby sequence Always when the upper-limit and lower-limit hysteresis overlaps. 6. Set value: 12, LBA (loop break alarm) can be set only for alarm 1 type. Set the alarm types for alarms 1 to 3 independently in the initial setting level. The default setting is 2 (upper limit). H H H H S L S S L S L L L ase 3 (Always ) H<, L< H<, L> H L H>, L< H L H<, L< H<, L> H L 19

20 E5AZ/E5EZ haracteristics Indication accuracy Influence of temperature (See note 2.) Influence of voltage (See note 2.) Hysteresis roportional band () Thermocouple: (See note 1.) (±.5% of indicated value or ±1, whichever is greater) ±1 digit max. latinum resistance thermometer: (±.5% of indicated value or ±1, whichever is greater) ±1 digit max. Analog input: ±.5% FS ±1 digit max. T input: ±5% FS ±1 digit max. R, S, and B thermocouple inputs: (±1% of V or ±1, whichever is greater) ±1 digit max. Other thermocouple inputs: (±1% of V or ±4, whichever is greater) ±1 digit max. *±1 for 1 or less for K sensors latinum resistance thermometer inputs: (±1% of V or ±2, whichever is greater) ±1 digit max. Analog inputs: (±1% of FS) ±1 digit max. odels with thermocouple/platinum resistance thermometer input (universal input):.1 to EU (in units of.1 EU) (See note 3.) odels with analog input:.1 to 99.99% FS (in units of.1% FS) odels with thermocouple/platinum resistance thermometer input (universal input):.1 to EU (in units of.1 EU) (See note 3.) odels with analog input:.1 to 999.9% FS (in units of.1% FS) Integral time (I) to 3999 s (in units of 1 s) Derivative time (D) to 3999 s (in units of 1 s) ontrol period.5, 1 to 99 s (in units of 1 s) anual reset value. to 1.% (in units of.1%) Alarm setting range 1999 to 9999 (decimal point position depends on input type) Sampling period 25 ms Affect of signal source resistance Insulation resistance Thermocouple:.1 /Ω max. (1 Ω max.) (See note 4.) latinum resistance thermometer:.4 /Ω max. (1 Ω max.) 2 Ω min. (at 5 VD) Dielectric strength 2, VA, 5 or 6 Hz for 1 min (between terminals with different charge) Vibration alfunction 1 to 55 Hz, 2 m/s 2 for 1 min each in, Y, and Z directions resistance Destruction 1 to 55 Hz,.75-mm single amplitude for 2 hrs each in, Y, and Z directions Shock alfunction 1 m/s 2 min., 3 times each in, Y, and Z directions resistance Destruction 3 m/s 2 min., 3 times each in, Y, and Z directions Weight E5AZ E5EZ Degree of protection emory protection E Approved standards ontroller: Approx. 3 g, ounting Bracket: Approx. 1 g ontroller: Approx. 25 g, ounting Bracket: Approx. 1 g Front panel: I66 (indoor use), Rear case: I2, Terminals: I Non-volatile memory (number of writes: 1,, times) Emission Enclosure: EN5511 Group1 lass A Emission A ains: EN5511 Group1 lass A Immunity ESD: EN kv contact discharge (level 2) 8 kv air discharge (level 3) Immunity RF-interference: EN V/m (8-1 Hz, GHz amplitude modulated) (level 3) 1 V/m (9 Hz pulse modulated) Immunity onducted Disturbance: EN V (.15 to 8 Hz) (level 2) Immunity Burst: EN kv ower-line (level 3) 1 kv I/O signal-line (level 3) (See note 5.) Immunity Surge: EN kV line to line ower line, output line (relay output) 2 kv line to ground ower line, output line (relay output) 1 kv line to ground Input line (communication) Immunity Voltage Dip/Interrupting: EN cycle, 1% (rated voltage) UL SA 22.2 No.11.1 EN61326, EN611-1, IE611-1 onformed standards VDE16 art 1 (Finger protection), when the terminal cover is mounted. Note: 1. The indication accuracy of K thermocouples in the 2 to 13 range, T and N thermocouples at a temperature of 1 max., and U and L thermocouples at any temperature is ±2 ±1 digit maximum. The indication accuracy of the B thermocouple at a temperature of 4 max. is not specified. The indication accuracy of the R and S thermocouples at a temperature of 2 max. is ±3 ±1 digit max. 2. onditions: Ambient temperature: 1 to 23 to 55, Voltage range: 15% to +1% of rated voltage 3. EU stands for Engineering Unit and is used as the unit after scaling. For a temperature sensor, the EU is or F. 4. B, R, and S sensors:.2 /Ω max. (1 Ω max.) 5. When using the E53-AZB, E53-AZ1, or E53-AZ3 Option Unit with the E5AZ-@3@@@ to satisfy the immunity burst requirements in the EN standard, always connect a ZAT lamp Filter (manufactured by TDK) to the cable for terminals 11, 12, and 13. USB-Serial onversion able Applicable OS Windows 2//Vista Applicable software Thermo ini Applicable models E5Z/E5Z-U/E5AZ/E5EZ USB interface standard onforms to USB Specification 1.1. DTE speed 384 bps omputer: USB (type A plug) onnector specifications Temperature ontroller: Setup Tool port (on bottom of ontroller) ower supply Bus power (Supplied from USB host controller.) ower supply voltage 5 VD urrent consumption 7 ma Ambient operating temperature to 55 (with no condensation or icing) Ambient operating humidity 1% to 8% Storage temperature 2 to 6 (with no condensation or icing) Storage humidity 1% to 8% Altitude 2, m max. Weight Approx. 1 g Note: A driver must be installed in the personal computer. Refer to installation information in the operation manual for the onversion able. ommunications Specifications Transmission line connection method RS-485 multipoint RS-232 ommunications RS-485 (two-wire, half duplex), RS-232 Synchronization method Start-stop synchronization Baud rate 12, 24, 48, 96, 192, or 384 bps Transmission code ASII Data length (See note.) 7 or 8 bits Stop bits (See note.) 1 or 2 bits Vertical parity (none, even, odd) Error detection Frame check sequence (FS) with SYSWAY Block check character (B) with ompoway/f or R-16 odbus Flow control None Interface RS-485, RS-232 Retry function None ommunications buffer 4 bytes Send data wait time to 99 ms Default: 2 ms Note: The baud rate, data length, stop bits, and vertical parity can be individually set using the ommunications Setting Level. urrent Transformer (Order Separately) Ratings Dielectric strength Vibration resistance Weight Accessories (E54-T3 only) 1, VA for 1 min 5 Hz, 98 m/s 2 E54-T1: Approx g, E54-T3: Approx. 5 g Armatures (2) lugs (2) 2

21 E5AZ/E5EZ Heater Burnout and Heater Short Alarms aximum heater current Input current indication accuracy Heater burnout alarm setting range Heater short alarm setting range 5 A A ±5% FS ±1 digit max..1 to 49.9 A (in units of.1 A). A: Heater burnout/heater short alarm output turns. 5. A: Heater burnout/heater short alarm output turns. inimum detection time: 19 ms (See note 1.).1 to 49.9 A (in units of.1 A). A: Heater burnout/heater short alarm output turns. 5. A: Heater burnout/heater short alarm output turns. inimum detection time: 19 ms (See note 2.) Note: 1. If the time of control output 1 is less than 19 ms, heater burnout detection and the heater current will not be measured. 2. If the time of control output 1 is less than 19 ms, heater short alarm and the heater current will not be measured. Electrical Life Expectancy urve for Relays (Reference Values) Life ( 1 4 operations) E5EZ 25 VA, 3 VD (resistive load) cosφ = Switching current (A) E54-T1 Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) aximum continuous heater current: 5 A (5/6 Hz) Number of windings: 4±2 Winding resistance: 18±2 Ω Output voltage (Eo) V (r.m.s.) 1 V mv µv 5 Hz 1 kω 1 Ω RL = 1 Ω Distortion factor 1% 3% 1% ma , A Thru-current (Io) A (r.m.s.) E54-T3 Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) aximum continuous heater current: 12 A (5/6 Hz) (aximum continuous heater current for an OR Temperature ontroller is 5 A.) Number of windings: 4±2 Winding resistance: 8±.8 Ω Output voltage (Eo) V (r.m.s.) 1 V 5 Hz mv 1 1 kω 5 Ω 1 Ω 5 Ω RL = 1 Ω Distortion factor 1% 3% 1% 1 1 µv ma , A Thru-current (Io) A (r.m.s.) 21

22 E5AZ/E5EZ External onnections The voltage output for control output 1 is not electrically insulated from the internal circuits. When using a grounding thermocouple, do not connect any of the control output terminals to ground. If the control output terminals are connected to ground, errors will occur in the measured temperature values as a result of leakage current. E5AZ/E5EZ 1 to 24 VA 24 VA/D (no polarity) Relay output 25 VA, 5 A (Resistive load) Voltage output 12 VD, 4 ma urrent output 4 to 2 ma D to 2 ma D Load 6 Ω max. Alarm output (Relay output), 25 VA, 2 A (Resistive load) Nomenclature Input power supply + ontrol output 1 Alarm output 3 Alarm output 2 Alarm output 1, HB alarm/hs alarm/ input error E5AZ Option Units EV2 One T T T1 + E53-AZB Event input EV1 Do not use Do not use + EV1 + A B B T/t universal input t EV2 E53-AZ1 RS-232 SD V + RD SG + ma Analog input E53-AZ3 RS-485 B(+) A( ) Do not use E5EZ Temperature unit OR Operation indicators OR Operation indicators No. 1 display Temperature unit No. 1 display No. 2 display Operation indicators No. 2 display Level Key Up Key ode Key ode Key Down Key Level Key Down Key Up Key 22

23 Dimensions E5AZ/E5EZ Waterproof acking (Accessory) anel utout Individual ounting Group ounting min. Waterproofing is not possible when group mounting ontrollers

24 E5AZ/E5EZ E5EZ Terminal odels Waterproof acking (Accessory) ounting Bracket (Accessory) Waterproof acking (Accessory) ounting Bracket (Accessory) Terminal over (E53-OV11) (Order separately) rimp terminal size: 3.5 anel utout Individual ounting Group ounting Note: To remove the ontroller from the case, loosen the screw at the bottom of the front panel with a screwdriver while pressing down on the hook at the top of the front panel. 12 min Waterproofing is not possible when group mounting ontrollers. Recommended panel thickness is 1 to 8 mm. Group mounting is not possible in the vertical direction. (aintain the specified mounting space between ontrollers.) To mount the ontroller so that it is waterproof, insert the waterproof packing onto the ontroller. When two or more ontrollers are mounted, make sure that the surrounding temperature does not exceed the ambient operating temperature given in the specifications. 24

25 E5AZ/E5EZ Accessories USB-Serial onversion able (Order Separately) E58-IFQ1 (2,1) 25 LED indicator (SD) 1,765 USB connector (type A plug) LED indicator (RD) Serial connector Terminal overs E53-OV11 (Two overs provided.) (Order Separately) dia. Waterproof acking Y92S-4 (for DIN 96 96) Y92S-5 (for DIN 48 96) Unit Labels (Order Separately) Y92S-L1 Type Order the Waterproof acking separately if it becomes lost or damaged. The Waterproof acking can be used to achieve an I66 (indoor use) degree of protection. (Deterioration, shrinking, or hardening of the waterproof packing may occur depending on the operating environment. Therefore, periodic replacement is recommended to ensure the level of waterproofing specified in I66 (indoor use). The time for periodic replacement depends on the operating environment. Be sure to confirm this point at your site. onsider one year a rough standard. OR shall not be liable for the level of water resistance if the customer does not perform periodic replacement.) The Waterproof acking does not need to be attached if a waterproof structure is not required. urrent Transformers (Order Separately) E54-T dia Two, 3.5 dia. 1 3 E54-T dia dia. 9 E54-T3 Accessory Armature Approx. 3 dia. onnection Example Armature lug Lead 4 4 Two, 3 (depth: 4) lug Approx. 6 dia. 3 (22) 25

26 Operation Setting Levels Diagram This diagram shows all of the setting levels. To move to the advanced function setting level, you must enter passwords. Some parameters are not displayed depending on the protect level setting and the conditions of use. ontrol stops when you move from the operation level to the initial setting level. anual mode Started in manual mode. ress the O Key for at least 1 s. (See note 2.) anual ontrol Level a-m ress the O Key for at least 1 s; display will flash. ress the Ol Key for at least 3 s while a-m ower Operation Level ress the O Key for at least 1 s. Started in automatic mode. (See note 1.) Initial Setting Level ress the O Key less than 1 s. Adjustment Level 25 1 ommunications ress the Setting O Key for less than 1 s. ress the O + Keys for at least 1 s. ress the O Key for at least 1 s; display will flash. ress the O Key for at least 3 s. ontrol stops. rotect level ress the O + keys; display will flash ress the O + Keys for at least 3 s. (See note.) ress the O Key for at least 1 s. Advanced Function Setting Level Input password. Set value 169 Note: The time taken to move to the protect level can be adjusted by changing the "ove to protect level time" ontrol in progress ontrol stopped Not displayed for some models Level change Note: 1. oves to operation level by software reset. 2. From the manual control level, key operations can be used to move to the operation level only. Error Displays (Troubleshooting) When an error occurs, the No.1 display shows the error code. Take necessary measure according to the error code, referring the table below. No. 1 display eaning Action Input error (See note 2.) heck the wiring of inputs for miswiring, disconnections, and short-circuits and check the input type. Output status at error ontrol outputs Alarm outputs Operates as above the upper limit. s.err (S. Err) heck for an input error and then cycle the power supply. If the same error is still A/D converter displayed, repairs will be necessary. error If the Temperature ontroller is normal after cycling the power supply, the error may have (See note 2.) been caused by noise. heck for noise being generated nearby. e111 (E111) emory error ycle the power supply. If the same error is still displayed, repairs will be necessary. HB error If the Temperature ontroller is normal after cycling the power supply, the error may have h.err (H. Err) been caused by noise. heck for noise being generated nearby. (See note 2.) Note: 1. If the input value exceeds the display limit ( 1999 to 9999), though it is within the control range, will be displayed under 1999 and above Under these conditions, control output and alarm output will operate normally. For details on the control range, refer to the E5Z/E5Z-U/E5AZ/E5EZ Digital Temperature ontrollers User's anual (at. No. H27). 2. These errors are displayed only when the V/S is displayed. Errors are not displayed in other display modes. 26

27 27

28 arameters Some parameters are not displayed depending on the model of the ontroller and parameter settings. For details, refer to the E5Z/E5Z-U/E5AZ/E5EZ Digital Temperature ontrollers User's anual (at. No. H27). ower ress the O Key for at least 3 s. Displays other than that for switching between automatic and manual. Starting in manual mode. anual control level 25 ID control only V/V ress the O Key for at least 1 s Starting in automatic mode. Adjustment Level ress the O Key less than 1 s. ress the O Key less than 1 s. Operation Level at ommunications writing cmwt Heater current 1 value monitor. Leakage current 1 monitor. Heater burnout detection 1 ct1 lcr1 hb1. hs1 5. S sp- S1 sp-1 S 2 sp-2 S 3 sp-3 Temperature input shift. 1-point shift Upper-limit temperature input shift value. 2-point shift Lower-limit temperature input shift value. ins insh insl AT execute/cancel HS alarm 1 S used by multi-s 8. Integral time 233 ID settings Derivative time 4 c-sc ooling coefficient 1. Heating/cooling Dead band. anual reset value lear the set during stabilization of or D control. 5. Hysteresis (heating) 1. Hysteresis settings Hysteresis (cooling) 1. S ramp set value V upper limit 15. ol-l V lower limit -5. p i d c-db of-r hys chys sprt ol-h roportional band Set either of these parameters. ress the OKey for at least 3 s. oapt 25 rocess value Added when Additional V display is. 25 rocess value/ set point Auto/manual switch ID control only. Added when auto/manual select addition is. ulti-s set point setting Set point during S ramp Heater current 1 value monitor. Leakage current 1 monitor. RUN/STO a-m m-sp sp-m ct1 lcr1 icpt 1 wtpt r-s run ress the O and Keys for at least 3 s. Display flashes. rotect Level The time taken to move to the protect level can be adjusted by changing the "ove to protect level time" setting. Operation/adjustment protect Restricts displaying and modifying menus in operation, adjustment, and manual control levels. Initial setting/communications protect This protect level restricts movement to the initial setting, communications setting, and advanced function setting levels. Setting change protect rotects changes to setups by operating the front panel keys. al-1 Alarm value upper limit 1 Alarm value lower limit 1 Alarm value 2 al1h al1l al-2 Alarm value upper limit 2 Alarm value lower limit 2 Alarm value 3 al2h al2l al-3 Alarm value upper limit 3 Alarm value lower limit 3 o V monitor. (heating) c-o V monitor (cooling). al3h al3l ress the O and Keys for at least 1 s. psel rotocol setting Switches between ompoway/f cwf (SYSWAY) and odbus. ommunications Unit No. u-no 1 ommunications baud rate bps ompoway/f 9.6 (SYSWAY) only ommunications len data length 7 ommunications stop bits sbit 2 prty ommunications parity even Send data wait time sdwt 2 Alarm value 1 parameters. these of either Set these parameters. of either Set these parameters. of either Set ress the OKey less than 1 s ommunications Setting Level Displayed only for models with communications. hanges are effective after cycling power or after a software reset. 28

29 ress the O Key for at least 1 s. Initial Setting Level Advanced Function Setting Level ress the O Key less than 1 s. in-t 5 Scaling upper limit in-h 1 Scaling lower limit in-l Decimal point dp For input type of analog Temperature unit d-u, F For input type of c temperature S upper limit 13 Limit the set point S lower limit sl-h sl-l -2 ID / cntl onof Standard or heating/cooling s-hc stnd For input type of temperature, standard control, or ID st ST When assigning ID on (self-tuning) or control output to pulse output ontrol period (heating) cp 2 Set the pulse output cycle. ontrol period (cooling) c-cp 2 Direct/reverse operation orev or-r Alarm 1 type alt1 2 alt2 2 Alarm 3 type alt3 2 Transfer output type tr-t Linear output Transfer output upper limit tr-h 1. Transfer output lower limit tr-l. Linear current output o1-t 4-2 Linear output ove to advanced function setting level Displayed when initial setting/ communications protection is set to. amov Input type Alarm 2 type init Number of multi-s uses Two Ss: 1 1 Four Ss: 2 Event input assignment 1 none Event input assignment 2 stop ulti-s uses ev-m ev-1 ev-2 mspu S ramp time unit spru m Standby sequence reset a Alarm 1 open in alarm rest al1n n-o Alarm 1 hysteresis alh1.2 Alarm 2 open in alarm al2n n-o Alarm 2 hysteresis alh2.2 Alarm 3 open in alarm al3n n-o Alarm 3 hysteresis alh3.2 HB / hbu on Heater burnout latch hbl Heater burnout hysteresis.1 hbh st-b 15. α alfa.65 Input digital filter inf. ove by setting password ( 169). arameter initialization ST stable range pvad V display o-dp Automatic display return time Alarm 1 latch ret a1lt Alarm 2 latch a2lt Alarm 3 latch a3lt ove to protect level time 3 Input error output prlt sero old junction compensation method on B command logic switching Alarm 1 delay cjc rlrv a1on Alarm 2 delay a2on Alarm 3 delay a3on Alarm 1 delay a1of Alarm 2 delay a2of Alarm 3 delay a3of Input shift type istp ins1 Additional V display Auto/manual select addition amad hsu on HS alarm latch hsl HS alarm hysteresis hsh.1 LBA detection time lba LBA level lbal 8. LBA band lbab out1 alm1 alm2 HS alarm use 3. ontrol output 1 assignment o Alarm output 1 alm1 assignment Alarm output 2 alm2 assignment Alarm output 3 alm3 assignment alm3 (E5AZ/E5EZ only) csel on haracter select 29

30 Improved Functions hanges odel numbers have been changed to allow for universal input specifications. Before hange (models for thermocouples and platinum resistance thermometers) None (models for analog input) None (models for 24 VA/VD) recautions in Replacing revious ontrollers revious ontrollers cannot be removed from the case for replacement with new models. Replace the case at the same time. After hange (models for thermocouples and platinum resistance thermometers) (models for analog input) (models for 24 VA/VD) The following items have not changed in comparison to the previous models: anel cutout, Internal panel dimensions for panel mounting, wiring screw sizes, wiring terminal arrangement, and parameter setting methods. Improved Functions The previous and new models can be easily differentiated by looking at the front panel. The OR logo is in a different position. Front panel Item revious models (OR logo: lower left) Improved models (OR logo: upper left) E5Z/E5Z-U AL1 AL2 HB OUT1 OUT2 STO W E5AZ E5EZ 3

31 Specifications (ain hanges) Ratings ower consumption Sensor input ontrol output 1 Display method Item revious models Improved models E5Z E5Z-U E5AZ E5EZ Relay Voltage urrent Transfer output E5Z/Z-U E5AZ/EZ 7 VA (1 to 24 VA, 5/6 Hz) 4 VA/3 W (24 VA, 5/6 Hz or 24 VD) (No models with plug-in type) 9 VA (1 to 24 VA, 5/6 Hz) 5 VA/4 W (24 VA, 5/6 Hz or 24 VD) 9 VA (1 to 24 VA, 5/6 Hz) 5 VA/4 W (24 VA, 5/6 Hz or 24 VD) (No models with analog inputs) E5Z-R@@@ SST-NO, 25 VA, 3 A (resistive load) Electrical life: 1, operations (No models with plug-in type) E5AZ-R@@@ SST-NO, 25 VA, 5 A (resistive load) Electrical life: 1, operations E5EZ-R@@@ SST-NO, 25 VA, 5 A (resistive load) Electrical life: 1, operations E5Z-Q@@@ 12 VD ±15% (N) ax. load current: 21 ma With short-circuit protection (No models with plug-in type) E5AZ-Q@@@ 12 VD +15%/ 2% (N) ax. load current: 4 ma With short-circuit protection E5EZ-Q@@@ 12 VD +15%/ 2% (N) ax. load current: 4 ma With short-circuit protection E5Z-@@@ 4 to 2 ma D Load: 6 Ω max. Resolution: Approx. 2,6 E5AZ-@@@ 4 to 2 ma D Load: 6 Ω max. Resolution: Approx. 2,6 E5EZ-@@@ 4 to 2 ma D Load: 6 Ω max. Resolution: Approx. 2,6 7-segment digital display and single-led indicators 7-segment digital display and single-led indicators (No models with transfer outputs) 7.5 VA (1 to 24 VA, 5/6 Hz) 5.5 VA/3.5 W (24 VA, 5/6 Hz or 24 VD) 6 VA (1 to 24 VA, 5/6 Hz) 4.5 VA/2.5 W (24 VA, 5/6 Hz or 24 VD) 8.5 VA 6 VA/4 W 8.5 VA 6 VA/4 W E5@Z-@@@@L@ (odels with analog inputs added.) urrent input: 4 to 2 ma or to 2 ma Voltage input: 1 to 5 V, to 5 V, or to 1 V E5Z-R@@@@ SST-NO, 25 VA, 3 A (resistive load) Electrical life: 1, operations E5Z-R@@@U SDT, 25 VA, 3 A (resistive load) Electrical life: 1, operations E5AZ-R@@@@@ SST-NO, 25 VA, 5 A (resistive load) Electrical life: 1, operations E5EZ-R@@@@@ SST-NO, 25 VA, 5 A (resistive load) Electrical life: 1, operations E5Z-Q@@@@ 12 VD ±15% (N) ax. load current: 21 ma With short-circuit protection E5Z-Q@@@U 12 VD ±15% (N) ax. load current: 21 ma With short-circuit protection E5AZ-Q@@@@@ 12 VD +15%/ 2% (N) ax. load current: 4 ma With short-circuit protection E5EZ-Q@@@@@ 12 VD +15%/ 2% (N) ax. load current: 4 ma With short-circuit protection E5Z-@@@@ 4 to 2 ma D or to 2 ma D Load: 6 Ω max. Resolution: Approx. 2,7 E5AZ-@@@@ 4 to 2 ma D or to 2 ma D Load: 6 Ω max. Resolution: Approx. 2,7 E5EZ-@@@@ 4 to 2 ma D or to 2 ma D Load: 6 Ω max. Resolution: Approx. 2,7 11-segment digital display and single-led indicator (Improved visibility) (A 7-segment digital display also possible.) 11-segment digital display and single-led indicator (Improved visibility) (A 7-segment digital display also possible.) E5@Z-@@@@ Allocated to current output 4 to 2 ma D or to 2 ma D Load: 6 Ω max. Resolution: Approx. 2,7 (4 to 2 ma D) 31

32 Other Functions Item revious models Improved models Display --- Display character switch (7-segment/11-segment) Input haracteristics Temperature input shift (1-point shift for temperature input, 2-point shift for no-contact sensor input) ommunications Specifications Heater Burnout/Heater Short Alarm haracteristics Temperature input shift (2-point shift also possible for temperature input) Output --- anual outputs --- Loop break alarm ontrol ontrol period: 1 to 99 s ontrol period:.5 or 1 to 99 s Alarm --- Alarm delays Item revious models Improved models Sampling period 5 ms 25 ms Item revious models Improved models ommunications protocols ompoway/f (SYSWAY) ompoway/f (SYSWAY), odbus Baud rate 12, 24, 48, 96, 192 bps 12, 24, 48, 96, 192, 384 bps Item revious models Improved models aximum heater current E5Z E5AZ/EZ E5Z-@2@ with E53-NH@N Single-phase 5 A A E5@Z-A3 with E53-AZ and E53-AZH E5@Z-R3 with E53-AZ and E53-AZH E5@Z-Q3 with E53-AZ and E53-AZH Single-phase 5 A A E5Z-@2@@ with E53-ZH@ Single-phase 5 A A E5@Z-@3H@@ Single-phase 5 A A Heater short alarm --- Heater short alarm 32

33 recautions!auti Do not touch the terminals while power is being supplied. Doing so may occasionally result in minor injury due to electric shock. Do not allow pieces of metal, wire clippings, or fine metallic shavings or filings from installation to enter the product. Doing so may occasionally result in electric shock, fire, or malfunction. Do not use the product where subject to flammable or explosive gas. Otherwise, minor injury from explosion may occasionally occur. Do not leave the conversion cable connected to the product. alfunction may occur due to noise in the cable. Do not use the Temperature ontroller or onversion able if it is damaged. Doing so may occasionally result in minor electric shock or fire. Never disassemble, modify, or repair the product or touch any of the internal parts. inor electric shock, fire, or malfunction may occasionally occur. AUTI - Risk of Fire and Electric Shock a) This product is UL recognized as Open Type rocess ontrol Equipment. It must be mounted in an enclosure that does not allow fire to escape externally. b) ore than one disconnect switch may be required to de-energize the equipment before servicing the product. c) Signal inputs are SELV, limited energy. (See note 1.) d) aution: To reduce the risk of fire or electric shock, do not interconnect the outputs of different lass 2 circuits. (See note 2.) If the output relays are used past their life expectancy, contact fusing or burning may occasionally occur. Always consider the application conditions and use the output relays within their rated load and electrical life expectancy. The life expectancy of output relays varies considerably with the output load and switching conditions. Tighten the terminal screws to between.74 and.9 N m. Loose screws may occasionally result in fire. (See note 3.) Set the parameters of the product so that they are suitable for the system being controlled. If they are not suitable, unexpected operation may occasionally result in property damage or accidents. A malfunction in the product may occasionally make control operations impossible or prevent alarm outputs, resulting in property damage. To maintain safety in the event of malfunction of the product, take appropriate safety measures, such as installing a monitoring device on a separate line. Do not allow pieces of metal or wire cuttings to get inside connectors. Failure to do so may occasionally result in minor electric shock, fire, or damage to equipment. Do not allow dust and dirt to collect between the pins in the connector on the onversion able. Failure to do so may occasionally result in fire. When inserting the body of the Temperature ontroller into the case, confirm that the hooks on the top and bottom are securely engaged with the case. If the body of the Temperature ontroller is not inserted properly, faulty contact in the terminal section or reduced water resistance may occasionally result in fire or malfunction. Note: 1. An SELV circuit is one separated from the power supply with double insulation or reinforced insulation, that does not exceed 3 V r.m.s. and 42.4 V peak or 6 VD. 2. A class 2 power supply is one tested and certified by UL as have the current and voltage of the secondary output restricted to specific levels. 3. The tightening torque for E5Z-U is.5 N m. 33

34 recautions for Safe Use Be sure to observe the following precautions to prevent malfunction or adverse affects on the performance or functionality of the product. Not doing so may occasionally result in faulty operation. 1. This product is specifically designed for indoor use only. Do not use this product outdoors or in any of the following places: laces directly subject to heat radiated from heating equipment. laces subject to splashing liquid or oil atmosphere. laces subject to direct sunlight. laces subject to dust or corrosive gas (in particular, sulfide gas and ammonia gas). laces subject to intense temperature change. laces subject to icing and condensation. laces subject to vibration and large shocks. 2. Use and store the product within the rated ambient temperature and humidity. Gang-mounting two or more Temperature ontrollers, or mounting Temperature ontrollers above each other may cause heat to build up inside the Temperature ontrollers, which will shorten their service life. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Temperature ontrollers. 3. To allow heat to escape, do not block the area around the product. Do not block the ventilation holes on the product. 4. Be sure to wire properly with correct polarity of terminals. 5. Use the specified size (3.5, width 7.2 mm or less) crimped terminals for wiring. To connect bare wires to the terminal block, use stranded or solid copper wires with a gage of AWG24 to AWG14 (equal to a cross-sectional area of.25 to 2.81 mm 2 ). (The stripping length is 5 to 6 mm.) Up to two wires of the same size and type or two crimp terminals can be inserted into a single terminal. 6. Do not wire the terminals that are not used. 7. To avoid inductive noise, keep the wiring for the product s terminal block away from power cables carry high voltages or large currents. Also, do not wire power lines together with or parallel to product wiring. Using shielded cables and using separate conduits or ducts is recommended. Attach a surge suppressor or noise filter to peripheral devices that generate noise (in particular, motors, transformers, solenoids, magnetic coils, or other equipment that have an inductance component). When a noise filter is used at the power supply, first check the voltage or current, and attach the noise filter as close as possible to the product. Allow as much space as possible between the product and devices that generate powerful high frequencies (high-frequency welders, high-frequency sewing machines, etc.) or surge. 8. Use this product within the rated load and power supply. 9. ake sure that the rated voltage is attained within 2 seconds of turning the power by using a switch or relay contact. If the voltage is applied gradually, the power may not be reset or output malfunctions may occur. 1.ake sure that the Temperature ontroller has 3 minutes or more to warm up after turning the power before starting actual control operations to ensure the correct temperature display. 11.When executing self-tuning, turn power to the load (e.g., heater) at the same time as or before supplying power to the product. If power is turned to the product before turning power to the load, self-tuning will not be performed properly and optimum control will not be achieved. 12.A switch or circuit breaker must be provided close to the product. The switch or circuit breaker must be within easy reach of the operator, and must be marked as a disconnecting means for this unit. 13.Always turn the power supply before pulling out the interior of the product, and never touch nor apply shock to the terminals or electronic components. When inserting the interior of the product, do not allow the electronic components to touch the case. 14.Do not use paint thinner or similar chemical to clean with. Use standard grade alcohol. 15.Design the system (e.g., control panel) considering the 2 seconds of delay that the product's output to be set after power. 16.The output may turn when shifting to certain levels. Take this into consideration when performing control. 17.The number of EERO write operations is limited. Therefore, use RA write mode when frequently overwriting data during communications or other operations. 18.Always touch a grounded piece of metal before touching the Temperature ontroller to discharge static electricity from your body. 19.ontrol output that is voltage output is not isolated from the internal circuits. When using a grounded thermocouple, do not connect any of the control output terminals to ground. (Doing so may result in an unwanted circuit path, causing error in the measured temperature. 2.When replacing the body of the Temperature ontroller, check the condition of the terminals. If corroded terminals are used, contact failure in the terminals may cause the temperature inside the Temperature ontroller to increase, possibly resulting in fire. If the terminals are corroded, replace the case as well. 21.Use suitable tools when taking the Temperature ontroller apart for disposal. Sharp parts inside the Temperature ontroller may cause injury. 22.heck the orientation of the connectors on the onversion able before connecting the onversion able. Do not force a connector if it does not connect smoothly. Using excessive force may damage the connector. 23.Do not place heavy object on the onversion able, bend the cable past its natural bending radius, or pull on the cable with undue force. 24.Do not connect or disconnect the onversion able while communications are in progress. roduct faults or malfunction may occur. 25.ake sure that the onversion able s metal components are not touching the external power terminals. 26.Do not touch the connectors on the onversion able with wet hands. Electrical shock may result. recautions for orrect Use Service Life 1. Use the product within the following temperature and humidity ranges: Temperature: 1 to 55 (with no icing or condensation) Humidity: 25% to 85% If the product is installed inside a control board, the ambient temperature must be kept to under 55, including the temperature around the product. 2. The service life of electronic devices like Temperature ontrollers is determined not only by the number of times the relay is switched but also by the service life of internal electronic components. omponent service life is affected by the ambient temperature: the higher the temperature, the shorter the service life and, the lower the temperature, the longer the service life. Therefore, the service life can be extended by lowering the temperature of the Temperature ontroller. 3. When two or more Temperature ontrollers are mounted horizontally close to each other or vertically next to one another, the internal temperature will increase due to heat radiated by the Temperature ontrollers and the service life will decrease. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Temperature ontrollers. When providing forced cooling, however, be careful not to cool down the terminals sections alone to avoid measurement errors. easurement Accuracy 1. When extending or connecting the thermocouple lead wire, be sure to use compensating wires that match the thermocouple types. 2. When extending or connecting the lead wire of the platinum resistance thermometer, be sure to use wires that have low resistance and keep the resistance of the three lead wires the same. 3. ount the product so that it is horizontally level. 4. If the measurement accuracy is low, check to see if input shift has been set correctly. Waterproofing The degree of protection is as shown below. Sections without any specification on their degree of protection or those with I@ are not waterproof. E5Z E5AZ E5EZ E5Z-U Front panel: I66 (indoor use) Rear case: I2, Terminal section: I Front panel: Equivalent to I5, rear case: I2, Terminals: I 34

35 recautions for Operation 1. It takes approximately 2 seconds for the outputs to turn from after the power supply is turned. Due consideration must be given to this time when incorporating Temperature ontrollers in a sequence circuit. 2. When using self-tuning, turn power for the load (e.g., heater) at the same time as or before supplying power to the Temperature ontroller. If power is turned for the Temperature ontroller before turning power for the load, self-tuning will not be performed properly and optimum control will not be achieved. 3. When starting operation after the Temperature ontroller has warmed up, turn the power and then turn it again at the same time as turning power for the load. (Instead of turning the Temperature ontroller and again, switching from STO mode to RUN mode can also be used.) 4. Avoid using the ontroller in places near a radio, television set, or wireless installing. These devices can cause radio disturbances which adversely affect the performance of the ontroller. USB-Serial onversion able 1. The disk that is included with the onversion able is designed for a computer D-RO driver. Never attempt to play the disk in a general-purpose audio player. 2. Do not connect or disconnect the onversion able connector repeatedly over a short period of time. The computer may malfunction. 3. After connecting the onversion able to the computer, check the O port number before starting communications. The computer requires time to recognize the cable connection. This delay does not indicate failure. 4. Do not connect the onversion able through a USB hub. Doing so may damage the onversion able. 5. Do not use an extension cable to extend the onversion able length when connecting to the computer. Doing so may damage the onversion able. 6. For models with communications, the same port is used by the Setting Tool port and for communications via the communications terminals. Do not use communications via the communications terminals when using the Setting Tool port. ounting ounting to the anel E5Z Terminal over E53-OV17 (order separately) Adapter (order separately) Order the 2F-11 or 3GA-11 Socket separately. E5Z-U Waterproof packing For Front-mounting Socket (Accessory) (anel mounting is also possible.) anel E5Z 1. For waterproof mounting, waterproof packing must be installed on the ontroller. Waterproofing is not possible when group mounting ontrollers. Waterproof packing is not necessary when there is no need for the waterproof function. There is no waterproof function for the E5Z-U. 2. Insert the E5Z/E5Z-U into the mounting hole in the panel. 3. ush the adapter from the terminals up to the panel, and temporarily fasten the E5Z/E5Z-U. 4. Tighten the two fastening screws on the adapter. Alternately tighten the two screws little by little to maintain a balance. Tighten the screws to a torque of.29 to.39 N m. E5EZ/E5AZ Terminal over (E53-OV11) (order separately) Terminal over (E53-OV11) Waterproof packing (Accessory) Waterproof packing (Accessory) ounting Bracket (Accessory) anel E5EZ ounting Bracket (Accessory) E5AZ anel 1. For waterproof mounting, waterproof packing must be installed on the ontroller. Waterproofing is not possible when group mounting ontrollers. Waterproof packing is not necessary when there is no need for the waterproof function. 2. Insert the E5AZ/E5EZ into the square mounting hole in the panel (thickness: 1 to 8 mm). Attach the ounting Brackets provided with the product to the mounting grooves on the top and bottom surfaces of the rear case. 3. Use a ratchet to alternately tighten the screws on the top and bottom ounting Brackets little by little to maintain balance, until the ratchet turns freely. ounting the Terminal over For the E5Z, make sure the U characters on the over are in the correct position and insert the over into the holes at the top and bottom. For the E5EZ or E5AZ, fit the E53-OV11 Terminal over over the upper hook. ount it in the direction shown in the above diagram. If the Terminal over is mounted in the opposite direction, proper mounting of the fixtures may not be possible. 35

36 Removing the Temperature ontroller from the ase E5Z/EZ/AZ The Temperature ontroller can be removed from the case to perform maintenance without removing the terminal leads. This is possible for only the E5Z, E5AZ, and E5EZ, and not for the E5Z-U. heck the specifications of the case and Temperature ontroller before removing the Temperature ontroller from the case. Flat-blade screwdriver (Unit: mm) (1) (2) (3) (1).4 2. min. 2 E5Z/Z-U (1) (2) (3) (1) (1) (2) (3) (1) E5EZ E5AZ 1. Insert a flat-blade screwdriver into the two tool insertion holes (one on the top and one on the bottom) to release the hooks. 2. Insert the flat-blade screwdriver in the gap between the front panel and rear case, and pull out the front panel slightly. Hold the top and bottom of the front panel and carefully pull it out toward you, without applying unnecessary force. 3. When inserting the E5Z/EZ/AZ, check to make sure that the sealing rubber is in place and push the E5Z/EZ/AZ toward the rear case until it snaps into position. While pushing the E5Z/EZ/ AZ into place, push down on the hooks on the top and bottom surfaces of the rear case so that the hooks are securely locked in place. Be sure that electronic components do not come into contact with the case. recautions when Wiring Separate input leads and power lines in order to prevent external noise. Use wires with a gage of AWG24 (cross-sectional area:.25 mm 2 ) to AWG14 (cross-sectional area: 2.81 mm 2 ) twistedpair cable (stripping length: 5 to 6 mm). Use crimp terminals when wiring the terminals. Tighten the terminal screws to a torque of.74 to.9 N m. Use the following types of crimp terminals for 3.5 screws. 7.2 mm max. 7.2 mm max. Do not remove the terminal block. Doing so may result in malfunction or failure. 36

37 Digital osition-roportional ontrollers E5EZ-RR A position proportional control model for the E5EZ- RR series Depth of only 78 mm. Various temperature inputs (thermocouple, platinum resistance thermometer, infrared temperature sensor, voltage inputs) and analog inputs (current, voltage) akes use of high-visibility LD, with three lines of 4-digit display, for simplicity and clarity 3 lines of display to observe V/ SV/ V (valve open percentage), clearly displaying the state of control (operations) Event input enables multi-s selection and run/ stop function Alarm delay function ommunications function Able to choose closed/floating control. In floating control, position proportional control can be performed without a potentiometer Equipped with a manual output function (equipped with an automatic/manual key) E marking and UL/SA certification Note: Refer to recautions on page 59. odel Number Structure odel Number Legend E5EZ-RR@@@ ontrol method : Valve control 2. ontrol output 1 R: Relay (OEN) 3. ontrol output 2 R: Relay (LOSE) 4. Number of alarms Blank: Not available 2: Two alarms 5. Option Blank: Not available 1: RS-232 3: RS-485 B: 2 event inputs 6. Input Type T: Temperature L: Analog input (current, voltage) Ordering Information Size 1/8DIN (W H D) ower supply voltage 1 to 24 VA Input type Temperature Input Type Analog (urrent, Voltage) Input Type Accessories (Order Separately) Unit Label ontrol method Valve ontrol Number of alarms None 2 None 2 ommunications function None RS-232 RS-485 None RS-232 RS-485 Terminal over Event input odel None E5EZ-RRT E5EZ-RR2T 2 points E5EZ-RR2BT None E5EZ-RR21T E5EZ-RR23T None E5EZ-RRL E5EZ-RR2L 2 points E5EZ-RR2BL None E5EZ-RR21L E5EZ-RR23L odel Y92S-L1 onnectable models Terminal block models odel E53-OV18 37

38 E5EZ-RR Input Range Thermocouples / latinum Resistance Thermometer Input type t1 Jt Setting number Temperature range ( ) Name latinum resistance thermometer K 85 7 J T E L U N R S B 1 to Thermocouple ES1B Infrared temperature sensor to to to Analog input to 5 mv Usable in the following ranges by scaling: 1999 to 9999 or to The applicable standards for each of the above input ranges are as follows: K, J, T, E, N, R, S, B: JIS , IE L: Fe-uNi, DIN U: u-uni, DIN Jt1: JIS , JIS t1: JIS IE 751 odels with Analog Inputs urrent [ma] Voltage [V] arameters 4 to 2 to 2 1 to 5 to 5 to 1 Set value inimum Setting Unit (Set Value, Alarm) (Scaling, according to the location of the decimal point) indicates factory settings. Optional Functions Type RS-232 RS-485 Event Input erformance Baud Rate: 12/24/48/96/192bps : aximum of 1 KΩ : inimum of 1 KΩ 38

39 Specifications Ratings E5EZ-RR ower supply voltage Operating voltage range 1 to 24 VA, 5/6 Hz ower consumption 1 VA (1 W) Sensor input Relay output ontrol output (OUT1,OUT2) otentiometer input Alarm output ommunications Specifications 85% to 11% of rated supply voltage Temperature input type Thermocouple: K, J, T, E, L, U, N, R, S, B latinum resistance thermometer: t1, Jt1 Infrared temperature sensor: 1 to 7, 6 to 12, 115 to 165, 14 to 26 Voltage input: to 5 mv Analog (current, voltage) input type urrent input: 4 to 2 ma, to 2 ma Voltage input: 1 to 5 V, to 5 V, to 1 V SST-NO, 25 VA 1A (resistive load) Electrical life: 1, operations, minimum applicable load: 5 V, 1 ma 1 Ω to 2.5 KΩ SST-NO, 25 VA 2 A (resistive load) Electrical life: 1, operations, minimum applicable load: 5 V, 1 ma. : 1 kω max., : 1 kω min. ontact input Event input Non-contact input : Residual voltage: 1.5 V max., : Leakage current:.1 ma max. Outflow current: Approx. 7 ma per point ontrol method 2-ID control Setting method Digital setting using front panel keys Indication method 7-segment digital display and single-lighting indicators haracter height: V: 9 mm; SV: 7 mm; V: 6.8 mm Other functions According to controller model Ambient operating temperature 1 to 55 (with no icing or condensation) Ambient operating humidity 25% to 85% Storage temperature 25 to 65 (with no icing or condensation) Transmission line connection ommunications method (See note 1.) Synchronization method Baud rate ommunications code Data length (See note 2.) Stop bits (See note 2.) Error detection Flow control Interface Retry function RS-485: ultidrop RS-232:oint-to-point RS-485 (two-wire, half duplex)/rs-232 Start-stop synchronization 1,2/2,4/4,8/9,6/19,2 bps ASII 7 or 8 bits 1 or 2 bits Vertical parity (none, even, odd) Block check character (B) Not available RS-485/RS-232 Not available 39

40 E5EZ-RR Specifications haracteristics Indication accuracy Influence of temperature (See note 2.) Influence of voltage (See note 2.) Thermocouple: (±.5% of indicated value or ±1, whichever is greater) ±1 digit max. (See note 1.) latinum resistance thermometer: (±.5% of indicated value or ±1, whichever is greater) ±1 digit max. Analog Input: ±.5% FS ±1 digit max. otentiometer Input: ±5% FS ±1 digit max. R, S, and B thermocouple inputs: (±1% of V or ±1, whichever is greater) ±1 digit max. Other thermocouple inputs: (±1% of V or ±4, whichever is greater) ±1 digit max. *±1 for -1 or less for K sensors latinum resistance thermometer inputs: (±1% of V or ±2, whichever is greater) ±1 digit max. Analog inputs: (±1% of FS) ±1 digit max. roportional band ().1 to EU (in units of.1 EU) Integral time (I) to 3999 s (in units of 1 s) With floating control, 1 to 3999 s Derivative time (D) to 3999 s (in units of 1 s) ontrol period 1 to 99 s (in units of 1 s) anual reset value.% to 1.% (in units of.1%) Alarm setting range 1999 to 9999 (decimal point position depends on input type) Sampling period 5 ms Insulation resistance 2 Ω min. (at 5 VD) Dielectric strength 2 VA, 5 or 6 Hz for 1min (between terminals of different charge) Vibration resistance 1 to 55 Hz, 2 m/s 2 for 1min each in,y, and Z directions Shock resistance 1 m/s 2, 3 times each in, Y, and Z directions Weight Approx. 26 g emory protection EERO (non-volatile memory) (number of writes: 1, operations) Emission enclosure: EN5511 (GB/T , 2) 1 group, type A Emission A mains: EN5511 (GB/T , 2) 1 group, type A (See note 2.) Immunity ESD: IE (GB/T ) 4 kv contact discharge (series 2) 6 kv air discharge (series 3) E Immunity RF interference: IE (GB/T ): 1 V/m, 8 Hz-1 GHz (series) Immunity-conducted disturbance: E (GB/T ): 3 V(.15-8 Hz) (series 3) Surges (shocks): IE (GB/T ): 2 kv power supply line (series 3) 1 kv I/O signal line (series 4) Approved standards UL611-1,SA 22.2 No.11.1 onformed standards EN61326, EN611-1 (IE611-1) Note: 1. The indication accuracy of K thermocouples in the 2 to 13 range, T and N thermocouples at a temperature of 1 max., and U and L thermocouples at any temperature is ±2 ±1 digit maximum. The indication accuracy of the B thermocouple at a temperature of 4 max. is not specified. The indication accuracy of the R and S thermocouples at a temperature of 2 max. is ±3 ±1 digit max. 2. For E5EZ-RR@3-model products, in order to satisfy the conduction and emission specifications of EN61326LASSA, a magnetic ring (TDK: ZAT173-73) should be added to the communications line between the K3S unit and the controller. 4

41 Dimensions E5EZ-RR Note: All units are in millimeters unless otherwise indicated. anel utout ounted Separately 45 Group ounted (48 number of units 2.5) +1. above Recommended panel thickness is 1 to 8 mm. Group mounting is not possible in the vertical direction. (aintain the specified mounting space between ontrollers.) When two or more ontrollers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. ackage ontent 1 Temperature Gauge 2 etallic omponents For Installation 1 Operating anual 1 Quality ertificate During removal, please use a screwdriver to remove the clips on the top and bottom of the front covering panel, and then remove the temperature gauge's front panel. Accessories Unit Labels (Order Separately) Y92S-L1 Type Terminal overs (Order Separately) E53-OV18 (Available only for E5EZ-RR)

42 E5EZ-RR Wiring Terminals Standard insulation is applied to the temperature gauge's I/O sections. If reinforced insulation is required, connect the input and output terminals to a device without any exposed current-carrying parts, or to a device with standard insulation suitable for the maximum operation voltage of the power supply I/O section. For E5EZ-RR@3-model products, in order to satisfy the conduction and emission specifications of EN61326LASSA, a magnetic ring (TDK: ZAT173-73) should be added to the communications line between the K3S unit and the controller. E5EZ-RR 1 to 24 VA otentiometer Nomenclature + ma 5/6 Hz ontrol Output 1 (OEN Output) ontrol Output 2 (LOSE Output) DO NOT USE DO NOT USE V + Analog Input OEN WIE LOSE DO NOT USE + T t A B B Event Input EV1 EV2 2 Alarm Output 2 21 Alarm Output 1 22 ommunications ommunications RS232 RS SD 12 B(+) 13 RD SG 14 DO NOT USE E5EZ-RR Temperature Unit The temperature unit is displayed when parameters are set to display a temperature. The display is determined by the currently selected "temperature unit" parameter set value. c indicates and f indicates F. Operation Indicators 1. AL1 (alarm 1) Lights when alarm 1 output is. AL2 (alarm 2) Lights when alarm 2 output is. 2. OUT1, OUT2 (control output 1, control output 2) Lights when control output 1 or control output 2 is. 3. STO (Stop) Lights when operation is stopped. During operation, this indicator lights when operation is stopped by an event or by using the RUN/STO function. 4. W (ommunications Writing ontrol) Lights when communications writing is enabled and is not lit when it is disabled. ANU V SV V No. 1 Display Displays the process value or parameter type. Lights for approximately one second during startup. No. 2 Display Displays the set point, parameter operation read value, or the variable input value. Lights for approximately one second during startup. No. 3 Display Displays valve open percentage when valve opening display is on. Nothing will be displayed when valve opening display is switched. 5. ANU (anual ode) Lights when the auto/manual mode is set to manual mode. Up Key Each press of this key increments the value displayed on the No. 2 display or advances the setting. Holding the key down speeds up the incrementation. ode Key ress this key to change parameters within a setting level. Level Key ress this key to move between setting levels. The setting level is selected in the following order: operation level: adjustment level, initial setting level, communications setting level. A Automatic/ anual Key ress this key for at least one second to switch between automatic and manual mode. Down Key Each press of this key decrements values displayed on the No. 2 display or reverses the setting. Holding the key down speeds up the decrementation. 42

43 Operation E5EZ-RR Initial hardware setup, including the sensor input type, alarm types, control periods, and other settings is done using parameter displays. The O and keys are used to switch between parameters, and the amount of time that you press the keys determines which parameter you move to. Two typical examples are described as follows. Explanation of Examples hanging arameters in-t l.ini intl onof l.ini in-h 1 l.ini in-l l.ini intl onof l.ini hanging Numbers c A image means that there are parameters. ontinue pressing the key to change parameters until you reach the intended parameter Numeric data and selections in each screen can be changed by using the U and D keys. Typical Example 1 Input Type : 5K thermocouple 2 to 13 ontrol ethod : ID ontrol Alarm 1 Type : 2 upper limit (deviation) Alarm Value 1 : 2 (deviation) Set value : 1 Initial setting level Setup rocedure ower Set input specifications Operation level Initial setting level ower c in-t rocess value/set value/valve open percentage ress the L key for at least 3 seconds ontrol stops. heck input type. 5 Input type 5 l.ini Set control specifications heck alarm type. alt1 2 l.ini Alarm 1 Alarm 2 Set alarm type ress the L key for at least 1 second Operation level ontrol starts. Use the U and D keys to set the S to 1. c 25 rocess value/set value/ 1 valve open percentage onfirm that control is running. r-5 run l.ini Running run Stopped stop Operation level Set alarm values Use the U and D keys to set the alarm value to 2. c al-1 2 l.ini Alarm value 1: 2 Start operation Start operation 43

44 E5EZ-RR Typical Example 2 Input type : 9T thermocouple 2 to 4 ontrol method : ID control alculate ID constants by AT (auto-tuning). Alarm 1 type : 2 upper limit Set value : 15 Setup rocedure Initial setting level ower Set input specifications Operation level Initial setting level Use the U and D keys to select the input type. ower c in-t 9 l.ini rocess value/ set value/valve open percentage ress the L key for at least 3 seconds ontrol stops. Input type 9 Set alarm type heck the alarm type. alt1 2 l.ini Alarm 1 type: 2 Adjustment level AT execution Operation level Set alarm value V/S after AT is stopped The set point flashes during auto-tuning (AT) execution. After AT is stopped During AT execution at l. adj at on l. adj Operation level c Use the U and D keys to set the S to 15. Adjustment level Execute AT. Operation level onfirm that the set point is 15. onfirm that control is running. c ress the Lkey for at least 1 second ress the L key for less than 1 second at Execute AT: l. adj ancel AT: r-5 run rocess value/ set value/valve open percentage 15 ress the L key for less than 1 second ontrol starts rocess value/ set value/ valve open percentage Running run Stopped stop Start operation Use the U and D keys to set the alarm value to 3. c al-1 3 Alarm value 1 3 Start operation 44

45 E5EZ-RR Setting Level onfiguration and Key Operations arameters are divided into groups, each called a level. Each of the set values (setup items) in these levels are called a parameter. The parameters on the E5EZ-RR are divided into the following seven levels: Started in manual mode ress the A key for at least 1 s. ower Started in automatic mode anual ode ress the A key for at least 1 s. Operation Level ress the L key for at least 1 s. ress L key less than 1 s. Adjustment Level ress the L key c for at least 1 s; 25 display will flash ress the L key for at least 3 s. See note 1. ontrol stops. ress the L + keys for at least 1 s. c L+ key: V display flashes * L + key for at least 3 s anual ontrol Level Initial Setting Level ress L key for at least 1 s. ress L key less than 1 s. Input password. Set value 169 Advanced Function Setting Level ommunications Setting Level See note 2. rotect Level * The time taken to move to the protect level can be adjusted by changing the "ove to protect level time" setting. ontrol in progress ontrol stopped Note: 1. When returning from the initial setting level to the operation level, the default in the operation level will be displayed. 2. When returning from the protect level to the operation level, the default in the operation level will be displayed. Not displayed for some models Level change ontrol in rogress ontrol Stopped rotect level an be set. --- Operation level an be set. --- Adjustment level an be set. --- anual control level an be set. --- Initial setting level --- an be set. Advanced function setting level (See note.) --- an be set. ommunications setting level --- an be set. Note: Set the parameters in the initial setting/communications protect under protect level to, to activate advanced function setting level. Of these levels, the initial setting level, communications setting level, and advanced function setting level can be used only when control has stopped. Note that controller outputs are stopped when any of these three levels are selected. With the exception of operation level, the present level will be displayed. No. 3 display will show the following when settings are being changed: No. 3 Display anual V l.prt No display l.adj l.ini l.com l.adv Level name anual control level rotect level Operation level Adjustment level Initial setting level ommunications setting level Advanced function setting level 45

46 E5EZ-RR Descriptions of Each Level rotect Level To select this level, simultaneously press the and keys for L at least 3 seconds. This level is to prevent unwanted or accidental modification of parameters. rotected levels will not be displayed, and so the parameters in that level cannot be modified. Operation Level This level is displayed when you turn the power. You can move to the protect level, initial setting level, manual control level and adjustment level from this level. Normally, select this level during operation. During operation, the process value and manipulated variable can be monitored, and the set points, alarm values, and upper- and lower-limit alarms can be monitored and modified. Adjustment Level To select this level, press the key for less than one second. L This level is for entering set values and set values for control. This level contains parameters for setting the AT (auto-tuning), communications writing enable/disable, hysteresis, multi-s, input shift values, heater burnout alarm (HBA) and ID constants. You can move to the top parameter of the operation level, initial setting level and protect level from here. anual ontrol Level ressing the A key under the operation/adjustment level for 1 second or more will activate manual mode, and switch to the manual control level. Under manual control, only process value/set value/valve open percentage (manual V) can be displayed. Under the process value/set value/valve open percentage (manual V) manual control level, pressing the A key for 1 second or more will switch to automatic mode, switch to the operation level, display the default in the level, and allow manual operation of V in this mode. Initial Setting Level To access this level, press the key for 3 or more seconds in Advanced Function Setting Level L the operation level or adjustment level. 1 second later, the V display will blink. This level is used to indicate input type and select control method, control period, direct/reverse operation, and alarm type. You can move to the advanced function setting level or communications setting level from this level. ress the L key for at least 1 second to switch to the operation level. ress the L key less than 1 second to switch to the communications level. To activate this level, set the parameters in the initial setting/ communications protect under the protect level to and then enter the password ( -169 ) in the initial setting level. The initial setting level can be accessed from this level. This level is for setting the automatic display return time, V limiter, event input assignment, standby sequence, alarm hysteresis, and ST (self-tuning). ommunications Setting Level To select this level, press the key less than one second in the L initial setting level. When the communications function is used, set the communications conditions in this level. ommunicating with a personal computer (host computer) allows set points to be read and written, and manipulated variables to be monitored. 46

47 E5EZ-RR Setting the Input Type in-t 5 l.ini Input Types 5 The ontroller supports four input types: platinum resistance thermometer, thermocouple, infrared temperature sensor, and analog inputs. Set the input type that matches the sensor that is used. In the product specifications, there are models with thermocouple/resistance thermometer inputs (universal input) and models with analog input. The settings differ depending on the model. heck to make sure which model you are using. List of Input Types Input Type Specifications Set value Input temperature setting range 2 to 85 ( ) / 3 to 15 ( F) latinum t to 5. ( ) / to 9. ( F) Resistance 2. to 1. ( ) /. to 21. ( F) Thermometer to 5. ( ) / to 9. ( F) Jt1 4. to 1. ( ) /. to 21. ( F) K 5 2 to 13 ( ) / 3 to 23 ( F) 6 2. to 5. ( ) /. to 9. ( F) J 7 1 to 85 ( ) / 1 to 15 ( F) 8 2. to 4. ( ) /. to 75. ( F) T 9 2 to 4 ( ) / 3 to 7 ( F) to 4. ( ) / to 7. ( F) Thermocouple E 1 to 6 ( ) / to 11 ( F) L 11 1 to 85 ( ) / 1 to 15 ( F) U 12 2 to 4 ( ) / 3 to 7 ( F) to 4. ( ) / to 7. ( F) N 13 2 to 13 ( ) / 3 to 23 ( F) R 14 to 17 ( ) / to 3 ( F) S 15 to 17 ( ) / to 3 ( F) B 16 1 to 18 ( ) / 3 to 32 ( F) 1 to 7 17 to 9 ( ) / to 19 ( F) Infrared temperature 6 to to 12 ( ) / to 24 ( F) sensor, 115 to to 165 ( ) / to 32 ( F) ES1B 14 to 26 2 to 26 ( ) / to 5 ( F) Analog Input to 5 mv 21 Either of the following ranges, by scaling: 1999 to 9999 or to The default is "5" Analog Input Type The default is "" Input Type Specifications Set value Input temperature setting range urrent 4 to 2 ma Use the following scales based on the Input to 2 ma 1 range of measurements: 1999 to to 5 V 2 Voltage to to 5 V 3 Input to to 1 V to

48 E5EZ-RR Alarm Types Alarm outputs are determined by a combination of alarm type, alarm value, and alarm hysteresis alarm output conditions. This section describes the alarm type, alarm value, upper-limit alarm and lower-limit alarm parameters. alt1 2 l.ini Alarm1 Type 2 Set Alarm output operation values Type When is positive When is negative Alarm function Output 1 See note 1. 2 Upper-and lower-limit See note 2. Upper-limit 3 Lower-limit 4 Upper-and lower-limit range See note 3. See note 1. L H S S S L H S S S 5 See note 1. Upper-and lower-limit with standby sequence L H S (See note 5) See note 4. 6 Upper-limit with standby sequence S S 7 Lower-limit with standby sequence S S 8 Absolute-value upper-limit 9 Absolute-value lower-limit 1 Absolute-value upper-limit with standby sequence 11 Absolute-value lower-limit with standby sequence Note 1. Upper and lower-limit values can be set independently for each alarm type, and are expressed as L and H. The set values are 1, 4, and Set value: 1 (Upper-and lower-limit alarm) ase 1 ase 2 ase 3 (Always ) H <, L < L H S S L H L S H H<.L > H>.L < H < L H > L H LS 3. Set value: 4 (Upper-and lower-limit range) L H S H<.L > H < L S L H H>.L < H > L S H L ase 1 ase 2 ase 3 (Always ) L S H H L S H <, L > H L H >, L < H L H<.L < H<.L < H L H<.L < S H L H L 4. Set value: 5 (Upper-and lower-limit with standby sequence) The upper and lower limit alarms described above. In cases 1 and 2, if there is significant overlap between the upper and lower limit values after hysteresis, the alarm will always be. Examples of case 1 and 2: In case 3, under general conditions, the alarm is turned. 5. Set value: 5 (Upper-and lower-limit with standby sequence) If there are any overlaps in the upper and lower limits for hysteresis, the alarm will always be. There are alarm types 1 to 2 (initial setting level), and settings should be made independently for each alarm. The default is 2: upper limit. 48

49 E5EZ-RR arameters arameters related to setting items for each level are marked in boxes in the following flowchart and brief descriptions are given as required. After finishing each setting, press the mode key to return to the beginning of each level. Started in manual mode ower Started in automatic mode ress A key for at least 1 s. anual ode ress A key for at least 1 s. Operation Level ress the L key for at least 1 s. ress L key less than 1 s. Adjustment Level ress the L key c for at least 1 s; 25 display will flash ress the L key for at least 3 s. See note 1. ontrol stops. ress the L + keys for at least 1 s. c L+ key: V display flashes * L + key for at least 3 s anual ontrol Level Initial Setting Level ress L key for at least 1 s. ress L key less than 1 s. Input password. Set value 169 Advanced Function Setting Level ommunications Setting Level Note 1: When returning from the initial setting level to the operation level, the default in the operation level will be displayed. 2: When returning from the protect level to the operation level, the default in the operation level will be displayed. See note 2. rotect Level * The time taken to move to the protect level can be adjusted by changing the "ove to protect level time" setting. ontrol in progress ontrol stopped Not displayed for some models Level change Display c 25 1 No. 1 Display No. 2 Display No. 3 Display ower ress the key for at least 1 s ress the key for at least 1 s ress the key for less than 1 s Advanced function setting level Initial setting level Operation level Adjustment level ress the key ress the key for at least 3 s for less than 1 s Note: To select the advanced function setting level, you must input the password ( 169) in the initial setting level. 49

50 E5EZ-RR arameter Flow In each level, if you press the mode key on the final parameter, you will return to the parameter at the top of the level. Advanced function setting level Initial setting level init arameter initialization l. en-m 1 l. Number of multi-s uses Select 2 or 4. a1lt l. a2lt l. Alarm 1 latch Alarm 2 latch Activate alarm latch in-t 5 l.ini in-h 1 l.ini Input type Scaling upper limit none l. Event input assignment 1 Input setting: ulti-s/run/ STO prlt 3 l. ove to protect level time in-l l.ini Scaling lower limit For analog input Event input assignment 2 stop l. sero l. Input error output dp l.ini Decimal point ospu l. ulti-s uses on cjc on l. old junction compensation method d-u c l.ini Temperature unit / F is elsius, and is Fahrenheit rest a l. Standby sequence reset Reset conditions after standby sequence is canceled. l. B command logic switching sl-h 13 l.ini S upper limit Limit the set point al1n n-o l. alh1 2 l. Alarm 1 open in alarm Alarm 1 hysteresis / setting of alarm output 1 a1on l. a2on l. Alarm 1 delay Alarm 2 delay sl-l -2 l.ini l.ini S lower limit Direct / reverse operation Direct operation: on-d Reverse operation: or-r al2n Alarm 2 open in alarm n-o l. / setting of alarm output 2 a1of l. Alarm 1 delay Alarm / delays alt1 2 l.ini Alarm 1 type Select alarm mode alh2 2 l. Alarm 2 hysteresis a2of l. Alarm 2 delay alt2 2 l.ini Alarm 2 type alfa.65 l. α 2 ID parameters l. Additional V for stop/error clfl flot l.ini losed / floating Floating: flot losed: clos inf l. Input digital filter Set the time constant, in units of s p-db l. rocess value dead band calb l.ini otor calibration otor calibration: on ancel: l. Additional V display Displayed first in the operation level on l. Valve opening display mot 3 l.ini Travel time ret l. Automatic display return time Automatic return to operation level when the keys on the front panel are operated. oanl on l. anual V Limits in effect Switch to advanced function setting level To switch to the advanced function setting level, the initial setting/ communications protect parameters must be set to. 5

51 E5EZ-RR Operation level Adjustment level 25 rocess value Added when Additional V display is. at l.adj AT execute/cancel AT execute: on AT cancel: l.adj V at stop Hold: hold Open: open lose: close 25 rocess value/ cmwt set value/valve 1. open percentage l.adj ommunications writing Enabled: on Disabled: l.adj V at V error Hold: hold Open: open lose: close m-sp ulti-s set point setting sp- l.adj S sprt l.adj S ramp set value sp-m Set point during S ramp RUN/STO Run: run Stop: stop sp-1 l.adj sp-2 l.adj S 1 S 2 S used by ulti-s ol-h 1. l.adj ol-l. l.adj V upper limit V lower limit V limit value al-1 Alarm value 1 sp-3 l.adj S 3 db 2 l.adj osition proportional dead band al1h Alarm value upper-limit 1 Set either of these parameters in5 l.adj Temperature input shift values 1 point shift oc-h. 8 l.adj Open/ close hysteresis al1l al-2 Alarm value lower-limit 1 Alarm value 2 in5h l.adj in5l l.adj Upper-limit temperature shift (When using a Infrared temperature sensor) Lower-limit temperature shift (When using a Infrared temperature sensor) 2 point shift al2h Alarm value upper-limit 2 Set either of these parameters p 8 l.adj roportional band al2l Alarm value lower-limit 2 i 233 l.adj Integral time (Unit: seconds) ID settings d 4 l.adj Derivative time (Unit: seconds) 51

52 E5EZ-RR rotect level oapt l.prt icpt 1 l.prt wtpt l.prt keyp l.prt Operation / adjustment protect Initial setting / communications protect Setting change protect Automatic/ manual key protect ommunications setting level u-no 1 l.com bps 96 l.com len 7 l.com sbit 2 l.com ommunications Unit number Baud rate Data length Stop bits Operation/ Adjustment rotect The following table shows the relationship between set values and the range of protection. Operation level Set value Level V an be displayed an be displayed an be displayed an be displayed V/S Others Adjustment level an be displayed and changed an be displayed and changed an be displayed and changed arameters are not protected when the set value is set to. The default is. Initial Setting/ ommunications rotect This protect level restricts movement to the initial setting level, communications setting level, and advanced function setting level. 2 ovement not possible ovement not possible ovement not possible The default is 1. Setting hange rotect This protect level restricts key operations. an be displayed and changed an be displayed and changed Settings cannot be changed using key operations. (The protect level settings, however, can be changed.) The default is. Automatic/ anual Key rotect This protect level restricts key operations. annot be displayed and moving to other levels is not possible an be displayed and changed annot be displayed and moving to other levels is not possible annot be displayed and moving to other levels is not possible an be displayed annot be displayed and moving to other levels is not possible annot be displayed and moving to other levels is not possible Set value Initial setting level ommunications setting level Advanced function setting level ovement possible ovement possible ovement possible 1 ovement possible ovement possible ovement not possible Set value Set value Description Settings can be changed using key operations. Description Settings can be changed between automatic and manual mode using A key operations. Settings cannot be changed between automatic and manual mode using A key operations. (The protect level settings, however, can be changed.) The default is. Setting ommunications arameters Each parameter is enabled when the power is reset. atch the communications specifications of the E5EZ-RR and the host computer. If multiple devices are connected, ensure that the communications specifications for all devices in the system (except the ommunications unit number) are the same. arameters Symbol Set (monitor) values Settings Default Unit ommunications Unit number u-no to 99 1 None Baud rate bps 1.2, 2.4, 4.8, 9.6, , 2.4, 4.8, 9.6, Kbps Data length len 7, 8 7 Length Stop bits sbit 1, 2 2 Bit arity prty None, even, odd none, even, odd Even None l.com arity 52

53 E5EZ-RR Error Displays When an error occurs, the error contents are shown on the No.1 display. This section describes how to check error codes on the display, and the actions to be taken to remedy the problems. 5.err Input Error eaning The input value has exceeded the input indication range( 1999 ( 199.9) to 9999 (999.9)). Action heck the wiring of inputs for miswiring, disconnections, and short-circuits and check the input type. If no abnormality is found in the wiring and input type, turn the power then back again. If the display remains the same, the ontroller must be replaced. If the display is restored, then the probable cause is electrical noise affecting the control system. heck for electrical noise. Operation at Error After an error occurs, the error is displayed and the alarm outputs function as if the upper limit has been exceeded. When the input error output parameter in the advanced function level is set to, the alarm 1 output turns whenever an input error occurs. An error message is displayed when the V or V/SV/valve open percentage is displayed. Note. When the manual V, V at stop, or V at V error is set, the control output corresponds to the set value. Display Range Exceeded eaning Though this is not an error, it is displayed if the process value exceeds the display range when the control range is larger than the display range. The display ranges are shown below. When less than 1,999 ( 199.9) [[[[ When more than 9,999 (999.9) ]]]] Operation at Error ontrol continues, allowing normal operation. The message is displayed when the V or V/SV/valve open percentage is displayed. 53

54 E5EZ-RR latinum resistance thermometer input (Except for models with a setting range of to 5. ) Thermocouple input (Except for models with a setting range of to 4. ) ES1B ontrol range latinum resistance thermometer input (Except for models with a setting range of to 5. ) Thermocouple input (Except for models with a setting range of to 4. ) ontrol range s.err display Numeric display s.err display Input indication range s.err display [[[[ display Numeric display Input indication range s.err display Analog (current, voltage) Input When display range < control range ontrol range s.err display [[[[ display Numeric display Input indication range 1999 ( 199.9) Display range 9999 (999.9) ]]]] display s.err display Analog Input When display range > control range ontrol range s.err display Numeric display s.err display Input indication range 1999 ( 199.9) Display range 9999 (999.9) e111 emory Error eaning Action Operation at Error Internal memory operation is in error. First, turn the power then back again. If the display remains the same, the ontroller must be repaired. If the display is restored, then the probable cause is electrical noise affecting the control system. heck for electrical noise. ontrol output and alarm output turn otentiometer Input Error eaning Valve opening has exceeded its regular range of 1% to 11%. Action Operation at Error err eaning Action Operation at Error otor alibration Error heck to see if there have been any wiring errors, burnouts, or short-circuits in the potentiometer. If there are no problems with the wiring, you can restart the power supply. If the display remains the same, the ontroller must be replaced. If the display is restored, then the probable cause is interference which should be avoided. ontrol output will output V based on the V during error setting position. Alarm output will operate as normal. otor calibration did not completely finish. After confirming the potentiometer and the wiring of the motor driving valve, perform motor calibration again. ontrol output and alarm output set to. 54

55 A osition proportional control of a ceramic kiln E5EZ-RR The control method whereby a potentiometer is used to read the amount of opening of a valve and then open or close the valve by means of an attached control motor is called position proportional control or on/ servo control. Application To control a gas kiln using a position proportional control valve, select the control valve control type and configure the instrumentation as shown in the following example. Temperature Input Analog Input otentiometer S V S after change S ramp S S Ramp ID S ramp set value OUT1 V OUT2 S before change oint of change S ramp in units of time Time E5EZ-RR ANU V SV V Temperature Sensor Burner Note: The S ramp function allows limits to be placed on temperature changes which control the temperature within a specific range. This is useful for ceramic kiln, in which severe temperature changes may cause damage or corruption. 55

56 E5EZ-RR Wiring Input should be connected to terminals 9, 1, and 11 depending on input type. onnect the open side of the position proportional valve to OUT1, and connect the closed side to OUT eramic kiln (combustion) Sensor W O LOSE OEN Valve Burner osition proportional valve Settings Select the value control type and perform floating control using osition-proportional value with travel time* of 45 seconds. Set S ramp to change S within a width of 1. /minute. *Time from completely open to completely close. The related setting data and settings are as follows: Direct/ reverse operation = or-r: Reverse operation (initial setting) losed/ floating = flot: Floating (initial setting) Travel time = 45 seconds S ramp set value = "1" in-t 5 l.ini mot 3 l.ini Travel time 45 Operation level rocess value/ set value/ valve open percentage U Adjustment level at l.adj sprt l.adj U S ramp set value 1 U The travel time and S ramp set value are set in the following, and the initial settings are used for all other parameters. 1. ress the L key for at least 3 seconds to switch from the operation level to the initial setting level. 2. ress the key repeatedly to select "mot: Travel time". ress the U key to set the value to "45". 3. ress the L key for at least 1 second to return to the operation level. When present value/ set value/valve open percentage is displayed, press the U key to set the set value to ress the L key for less than 1 second to switch from operation level to adjustment level. 5. ress the key repeatedly to select sprt: S ramp set value. ress the U key, to set the value to 1. 56

57 E5EZ-RR Adjustment Settings for position proportional control To adjust the ID constants, run AT. When position proportional control is selected, "losed/floating", "otor calibration", "Travel time", "osition proportional dead band", "Open/lose hysteresis", "Operation at potentiometer input error", and "V dead band" can be used. losed/floating losed control ontrol whereby a potentiometer is connected to feed back the amount of opening of the valve. Floating control ontrol without feedback of the amount of opening of the valve. ontrol is possible without connecting a potentiometer. otor calibration and travel time Run "otor calibration" when a potentiometer is connected for closed control or floating control that monitors the amount of valve opening. This will also automatically set the "Travel time", which is the amount of time from when the valve is completely open to when the valve is completely closed. When performing floating control without a potentiometer, it is necessary to manually set the "Travel time". Set the travel time to the amount of time from when the valve is completely open to when the valve is completely closed. osition proportional dead band and Open/lose hysteresis The valve output hold interval (the duration of / switching of open output and closed output) is set in "osition proportional dead band", and the hysteresis is set in "Open/lose hysteresis". The relation to valve opening is shown below. Open/close hysteresis Dead band 1% V-Valve opening 1% V dead band When the present value is inside the V dead band, this function is used to perform control for V = S and stop unnecessary output when the V is close to the S. Operation at potentiometer input error Use this setting to select whether to stop control or switch to floating control and continue when a potentiometer error occurs during closed control. 57

58 E5EZ-RR eeting all of your temperature control needs in a wide range of applications ES1B Infrared Temperature Sensor erform measurements with a contract-free sensor at minimal costs! Outputs electromotive forces identical to those of thermocouples, so that it can be connected directly to temperature controllers that generally use thermocouple input. 4 types of specifications. an be used in all types of temperature measurements, from food products, packaging, and finished product, all the way to electrical engineering. 3 ms high-speed response (63% response time), ±1% and V's reenactment capabilities, ensuring high-accuracy temperature measurements. ompared to thermocouples, this product has the advantage of being resistant to aging, and can maintain steady real-time control. Note: For more detailed information, please refer to other ES1B-related materials. Shape, visual features 2 mm 2 mm 4 mm 6 mm Specifications (temperature testing range) 1 to 7 6 to to to 26 Type ES1B ES1-L Series of Infrared Temperature Sensors Able to measure temperatures without contact. Damage-free, clean, and effective temperature management. omes in two spot diameters: 3 mm dia. and 8 mm dia. Recreation accuracy kept within ±.5, with a response speed of.4 seconds (95%), along with high accuracy, realizing fast measurement. In addition to the original unit for use in medium temperatures ( to +5 ), there are new models for use in medium to low temperatures ( 5 to +5 ) and high temperatures ( to +1 ). New long distance types enable measuring from distances of 5 mm and 1 mm. By using a programmer (order separately), it is possible to monitor temperatures as well as make changes to the rate of emissions, switches between functions, and range of output. (The picture shows a programmer installed onto an ES1 unit.) Type For use with high temperatures For use with medium to low temperatures Range of temperature measurements to +1, 5 to +5 (See note 1.) Spot dimensions (See note 2.) For use with medium 3 mm dia. (distance of 3 mm) ES1-L3 to +5 temperatures 8 mm dia. (distance of 1 mm) ES1-L1 Note: 1. At the time of shipment, the ES1-RO model's range will have to be changed for to +5, This value is based on the energy restriction of 9%. The actual item must be at least 1.5 times larger. Note: For more detailed information, please refer to other ES1-L-related materials. E52 Series of Temperature Sensors roviding a diverse array of high-accuracy temperature sensors Used as a sensor for temperature controllers. Guaranteed that clients will be able to easily select the right model according to their temperature, location, and ambient operating conditions. Able to provide numerous models of various different categories, cases, lengths, and terminal shapes. Able to provide low-cost made-to-order models, as well as models for universal use. Note: For more detailed information, please refer to other E52-related materials. Type 35 mm dia. (distance of 1 mm) ES1-LW1H Below 4 mm dia. (distance of 5 mm) ES1-LW5H 35 mm dia. (distance of 1 mm) ES1-LW1 Below 4 mm dia. (distance of 5 mm) ES1-LW5 58