ZK840 PRECISION SCALE ZK840 PRECISION SCALE DESCRIPTION. Fully programmable parts counter with built-in inventory control
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1 ZK0 PREISION SLE Technical Specification ZK0 PREISION SLE ZK0 9 x 1 (0 mm x 0 mm) Fully programmable parts counter with built-in inventory control ZK0 (10mm) round platter with draft shield Technical Specification ESRIPTION ZK0 1 x 1 (0 mm x 0 mm) with column and stack light The ZK0 is a touch-screen fully programmable, configurable, high resolution Quartzell digital bench scale designed to meet a range of industrial applications from warehouse, production lines, kitting stations, quality assurance to laboratory environments. Out of the box, this high precision scale is preprogrammed to be a dedicated high resolution parts counter with built-in inventory control. The ZK0 also has a wide range of dedicated applications available, including: High precision general weighing ounting heckweighing Pick list kitting Grading Percentage recipe formulation Filling alance and ensity weighing The ZK0 is designed to work within most inventory management applications. wide range of stored data can be accessed quickly from its fully configurable database. World class count accuracy Fast and reliable, this digital parts counter / weighing platform provides outstanding count accuracy of over 99.% for parts weighing, from as little as 10 mg through to much heavier items. The unique modular base and indicator combination uses our robust SQ Quartzell bench base with up to 1 billion internal count resolution and 1100% overload protection. isplay main features esigned to communicate a vast range of operator data on its large easy to read. x. dot graphic display, the ZK0 has been specially designed to aid the operator by providing more comprehensive graphical data representation. These on-screen images and prompts aid the operator in filling or recipe formulation mode, or on a quality control line. Fitted with a range of time saving sampling and process routines the ZK0 can easily be adapted to meet most customer applications. Product connectivity With a full range of ports, the ZK0 can be connected to a wide array of devices from Ps and printers, to scanners, remote displays, additional bases, external light stacks or memory cards. Ethernet (TP/IP), RS, US, built-in I/O and external I/O relays are available, with the option to extend the number of ports for additional flexibility.
2 ZK0 PREISION SLE Technical Specification OPERTING PPLITIONS pplications vailable pplications isplay Screens an be downloaded from Ztools library by a fully trained technician. ll ZM1 Lua applications can also be used within the ZK0 subject to allowable keys on the ZK0 being available. If any of these keys are required, a small Lua program modification will be required to remap key location ZK0 ounting application with built-in database and inventory control ZK0 heckweighing with built-in database, Q messaging and average checkweighing ZK0 Grading with built-in database, 10 grading points, positive & reverse grading ZK0 Pick list kitting with built-in database, with up to different parts per assembly kit ZK0 alance, 1 units of measure, GLP, percentage weighing, percentage recipe mixing, density formulation, high res mode. isplay screens have been designed to be simple and easy to follow with step by step prompts Visual display aids under over and accept can be set to graphically show when the actual counted parts targets is reached verage heckweighing heckweighing ounting Pick List Kitting Grading alance Operator Keys atabase Storage Subject to configuration, basic keys being: zero, tare, print, units of measure dvanced keys: recall, operator I.., setup, abort Will hold around 1000 typical PLUs internally, or around 00 PLUs if installed with a micros card. However turning on data fields other than the standard ones will reduce the amount of internal PLU storage space. External databases are available with the use of PLU Lookup which will allow multiple scales to easily communicate with a centrally P stored database. Ideal for inventory control counting scale applications
3 atabase Fields Security ontrol atabase ackup Programmable Language ase ompatibility Maximum Number of ases llowed Units of Measure ase onstruction Indicator isplay ZK0 atabase has been designed to be very flexible and can be used with a wide range of applications from counting, checkweighing to grading and recipe formulation esigned with hundreds of predefined data fields that can be turned on or off subject to the data being stored Most commonly used data fields (subject to application) PLU Part number - lphanumeric (0 characters) escription ( lines) - lphanumeric (0 characters) Lot /location Piece weight Tare weight Stock on hand Target weight Upper and lower count limit Upper and lower weight limit Grading points ssembly PLUs atabase is password protected to limit access and control by the operator esigned to allow easy database backup and retrieval by means of FTP or by using a US memory stick in one of the side US ports. ackup is password protected very Weigh-Tronix Lua (all applications are fully configurable) Supplied connected to one SQ base as standard (local base) llowed five (one local SQ base, two remote SQ and two analog platforms). an link to a second and third SQ by utilizing each RS port an also link to two analog remote bases by installing two optional V excitation analog base cards within the ZK0 indicator (each analog card can run up to six 0 ohm load cells) ll bases can run independently to each other, so if one fails the remaining bases will continue to operate Four active choices (Kilograms, Ounce, Gram, Pounds, Pound/Ounce, ustom) High resolution Quartzell mounted inside a robust aluminum die-cast clamshell SQ base with 1100% overload and shock load protection ZK0 indicator is protected inside a tough S indicator housing that is most commonly mounted to the front of the SQ base. This ZK0 indicator can also be easily removed for wall, deck or column mounting and will connect to the same indicator brackets as used on the ZK0. Maximum distance for the indicator to work away from the base is 0 ft (1m) Touch screen with protective screen cover. isplay type is an Improved Super Twisted Nematic (ISTN) Graphic isplay. x. ( 1mm x 0mm) : the green illuminated with black background 0 x 10 pixel display provides wide viewing angles and high brightness. Pre-defined or customer operator messaging, user prompts and graphics can be displayed on screen. mode selection in supervisor mode allows the image to be displayed in reverse for applications that would benefit from dark characters with a clear/light contrasted background Operator Keys Indicator to ase ommunications SQ ase Port Power Jack ZK0 uses a touch screen display with six metal domed keys with audible feedback (Sample,Tare, Zero, Setup and two custom keys) Local SQ base connection: one dedicated RS connection using a keyed RJ connector found on the rear of the ZK0 indicator Second and third SQ bases: to be wired in through the RS communication ports (found on the rear of the ZK0 indicator) (SM, 1100, eight data bits, none, one stop bit) Remote analog base: wired into one of the analog base connectors. Requires optional V excitation card fitting per base One dedicated RJ keyed socket for connecting ZK0 indicator to local SQ base Two 1-V power socket found on the rear of the SQ base or on the rear of the ZK0 indicator. This allows the base or indicator to be powered from any 1-V power source
4 Power Options 100V to 0V 0/0 Hz switch mode power supply mounted to the rear of the base ase can be powered using either a 1 to V power jack on the rear of the base or to the rear of the indicator attery Power Option ZK0 ONNETIVITY OPTIONS Remote Inputs Standard Outputs Serial Ports US /VP (device) US Host Ethernet Expanded Memory nalog Scale Ports Internal Options ards External Option Expansion box /card NiMH rechargeable battery option to give up to nine hours of continuous usage or ZQ remote battery option gives up to eleven hours continuous usage Three TTL or voltage free logic level inputs can be received for basic key functions or application program events (up to 1 extra I/O by using the external expansion box / cards with external I/O cards and SSU boxes) Three outputs can be used for system variable set points or in combination with application program events (up to 1 extra I/O by using the external expansion box or cards with external I/O cards and SSU boxes) () Two serial ports: omm 1 RS full duplex with handshake omm RS full duplex Manual and uto print function Printer and scanner can share one RS port, with a custom application Supports SM, ENQ and NI command response protocols and broadcast Supports SQ digital bench bases Supports external expansion box for allowing other external option cards P onnection (uses one of the RS ports) () Two US Host ports (found on the side of the indicator) can be used for: US flash memory Remote US keyboard Scanner Printer The Ethernet port can be configured to support ten independent devices. It supports HP, UP Sockets, TP/ IP (client or server), embedded web server, , SM, NI, FTP, ENQ and roadcast. Fieldbus Ethernet/IP and Modbus- TP Internal expanded data storage can hold up to G extra storage data, ZK0 has one Micro S slot that is compatible with most Micro S cards from G to G ideal for: atabase expansion US port expanded buffer space udit trail data storage capability an be used for storing a wide range of istributor installed applications Two analog base ports (green connector) only active when optional V analog cards are fitted Maximum of option cards can be installed inside the ZK0 indicator Options are as follows: Scale Input V excitation card (maximum two) Wireless (Ethernet) internal kit: 0.11b/g wireless data communications kit with antenna With the use of an RS external option expansion card / box this now allows up to two extra option cards to be installed (each external option expansion box /card will use up 1 RS port) nalog output kit urrent Loop/RS/RS kit US device kit External I/O interface kit (only one I/O card per expansion card / box, must be on top) Output card ( Output optically isolated relays -0 ) Input card ( Inputs -0 V) Output card ( Output optically isolated relays 0-0 1) Input card ( Inputs 10-0 V) Other Options US keyboards raft shield (1-10 lb /1-kg only) Printer Scanners Underhook (1-10 lb /1-kg only) olumns 1 & high esk and wall brackets Stack lights all top (1 x1 base only ) attery option ZM-OPTO Provides inputs and/or outputs, external OPTO G interface modules G Micro S card
5 . [9 mm].9 [1 mm] 9. [ mm] IMENSIONS 9 x 1 (1 x 1 dimensions can be found on the next page) RWING ISSUE REOR ZONE ISSUE ESRIPTION Y 0 1. [11 mm]. [9 mm].9 [1 mm] 1.0 [ mm] RWING ISSUE REOR [ mm] ZONE ISSUE ESRIPTION Y TE PPR 0-pr [0 mm]. [9 mm] ZON 9. [ mm]. [1mm] MX. [1mm] MIN.1 [10 mm] 1. [11 mm] FOOT 1.1 [1 mm].0 [0 mm] 9. [ mm] [ mm] 1.00 [0 mm] 9. [ mm] 1.0 [ mm] [ mm] 1.00 [0 mm]. [9 mm] 9.00 [9 mm].0 [1 mm].0 [ 1 mm]. [1mm] MX. [1mm] MIN. [9 mm] [11 [11 mm] mm] 9.00 [9 mm].1 [10 mm].0 [0 mm] 1.9 [mm] MX. [1mm] MIN.0 [1 mm].0.0 [ 1 [ 1 mm] mm].1 [10 mm] [ [ mm] mm].0 [0 mm] FOOT 1.1 [1 mm].. [ mm ] [ mm] mm 1.00 [0 mm] [ [ mm] mm]. [19 mm] [ [ mm] mm] 1.1 [1 mm] 1.9 THIR NGLE PROJETION UNLESS OTHERWISE SPEIFE, LL. [ 1 mm O NOT ].00 [1 mm] SLE RWING IMENSIONS RE IN INHES. TOLERNES RE: REMOVE URRS & SHRP EGES 1.0 [0 mm] [ mm] 1. [9 mm] 01 ITW group of companies. ll rights reserved. No part of this publication may be reproduced, stored in an electronic retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written consent of the copyright owner, or as permitted by law or under licence. Full acknowledgment of the source must be given. very Weigh-Tronix is a registered trade mark of the ITW group of companies. This publication was correct at the time of going to print however, very Weigh-Tronix reserves the right to alter without notice the specification, design, price [9 [9 mm] mm] 9.1 [1 mm] THIR NGLE PROJETION UNLESS OTHERWISE SPEIFE, LL IMENSIONS RE IN INHES. TOLERNES RE: PLE EIMLS.0 PLE EIMLS.010 NGLES 1 EG. HOLE I TOLERNES / /-.00 OVER /-.00 MTERIL THRES INT. EXT. LSS LSS. [1 mm] RWN HEK MEH ENG ELE ENG O NOT SLE RWING PPROVLS Greg bel [ ] REMOVE URRS & SHRP EGES 1.9 [mm] MX. [1mm] MIN TE 0-pr-1 SLE 1.0 [0 mm].00 [1 mm] 9.1 [1 mm] 01 ITW group of companies. ll rights reserved. No part of this publication may be reproduced,.0 stored in an [10 electronic mm] retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written consent of the copyright owner, or as permitted by law or under.00 [1 mm] PN SQ 9X1 ZK0 mark of the ITW group of companies. This 9.1 [1 mm] very Weigh-Tronix, LL 1000 rmstrong rive, Fairmont, MN 01, US 9X1 ZK0 licence. Full acknowledgment of the source must be given. very Weigh-Tronix is a registered trade publication was correct at the time of going to print however, very Weigh-Tronix reserves the right to alter without notice the specification, design, price OUTLINE RWING, 9X1 KG ZK0 SIZE WG. NO. ISSUE SHEET 1 1 OF 1 PLE EIMLS.0 PLE EIMLS.010 NGLES 1 EG. HOLE I TOLERNES / /-.00 OVER /-.00 MTERIL.0.0 [1 [1 mm] mm] THRES INT. EXT. LSS LSS. [1 mm] RWN HEK MEH ENG ELE ENG mm PPROVLS THIR NGLE PROJETION [ ] Greg bel 01 ITW group of companies. ll rights reserved. No part of this publication may be reproduced, stored in an electronic retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written consent of the copyright owner, or as permitted by law or under licence. Full acknowledgment of the source must be given. very Weigh-Tronix is a registered trade mark of the ITW group of companies. This publication was correct at the time of going to print however, very Weigh-Tronix reserves the right to alter without notice the specification, design, price TE 0-pr-1 MTERIL SIZE SLE OUTLINE RWING, 9 KG ZK0 WG. NO. PLE EIMLS.0 PLE EIMLS.010 NGLES 1 EG. HOLE I TOLERNES / /-.00 OVER /-.00 PN SQ 9X1 Z very Weigh-Tronix, UNLESS OTHERWISE SPEIFE, LL IMENSIONS RE IN INHES. TOLERNES RE: 1000 rmstrong rive, Fairmont, MN 01 THRES INT. EXT. LSS LSS 9X1 ZK0 RWN HEK MEH ENG ELE ENG SHEET O NOT SLE REMOVE URRS & S PPROVLS Greg [ [ ] ] mm mm [ [ ] ] mm mm.1.1 [10 [10 mm] mm] [ [ ] ] mm 1 mm.0.0 [0 [0 mm] mm] [1 [1 mm] mm] [ [ mm] mm] [9 [9 mm] mm] [1 [1 mm] mm] [1 [1 mm] mm] [ [ mm] mm] ZK0 RFT SHIEL 9x1
6 THIR NGLE PR 1. [11 mm] IMENSIONS 1 x 1 1. [9 mm] 1. [9 mm] 1 1 RWING ISSUE REOR RWING ISSUE REOR ESRIPTION Y TE ZONE ISSUE PPR Y ZONE ISSUE ESRIPTION TE PPR 0-pr-1 0-pr-1.0 [ mm].0 [ mm].9 [1 mm].9 [1 mm]. [ mm] [ mm] 1.0 [ mm]. [11 mm] 1. [11 mm] 1. [11 mm]. [19mm] MX.1 [10mm] MIN.1 [10 mm].0 [0 mm] FOOT 1.1 [1 mm] 11.0 [9 mm] 1.0 [ mm] ITW group of compan reserved. No part of this pub reproduced, stored in an elec or transmitted in any form or b electronic, mechanical, photo otherwise without the prior wr copyright owner, or as permit licence. Full acknowledgmen be given. very Weigh-Tronix mark of the ITW group of com publication was correct at the however, very Weigh-Tronix alter without notice the specif or conditions of supply of any. [ mm]. [ mm] [ mm] [ mm] 1.0 [ mm] 1.0 [ mm]. [11 mm]. [11 mm] 1.1 [1 mm] 1.1 [1 mm] 1.00 [0 mm] 1.00 [0 mm]. [19mm] MX. [19mm] MX.1 [10mm] MIN.1 [10mm] MIN.1 [10 mm].1 [10 mm] 1.9 [mm] MX 1.9 [mm] MX. [1mm] MIN. [1mm] MIN.0 [0 mm].0 [0 mm] FOOT 1.1 [1 FOOT mm] 1.1 [1 mm] [ mm] [ mm] 11.0 [9 mm] 11.0 [9 mm] 1.1 [1 mm] 1.1 [1 mm]. [1 mm]. [1 mm] pprovals 1.0 [ mm] 1.0 [ mm] NTEP 10,000d single range of range MI /MR Measurement anada 10,000d OIML 10,000d, E 10,000d single range* UL/c-UL-US, E, RoHs, RM approved* *pending 19.0 [ mm] 19.0 [ mm] THIR NGLE PROJETION UNLESS OTHERWISE SPEIFE, LL O NOT SLE RWING THIR NGLE PROJETION IMENSIONS RE IN UNLESS INHES. OTHERWISE SPEIFE, LL O NOT SLE RWING TOLERNES RE: IMENSIONS RE IN REMOVE INHES. URRS & SHRP EGES TOLERNES RE: REMOVE URRS & SHRP EGES PLE EIMLS.0 PPROVLS TE PLE EIMLS.0 PPROVLS TE PLE EIMLS.010 PLE EIMLS RWN.010 Greg bel 0-pr-1 NGLES 1 EG. RWN Greg bel 0-pr-1 NGLES 1 EG. HOLE I TOLERNES THRES HEK HOLE I TOLERNES THRES HEK 01 ITW group of companies. ll rights /-.00 INT. EXT. MEH ENG reserved. No part of this publication 01 may ITW be group of companies ll rights +.00/ LSS +.00/-.00 LSS INT. EXT. MEH ENG reproduced, stored in an electronic reserved. retrieval No system, part of this publication may be or transmitted in any form or by any means, OVER / /-.00 ELE ENG LSS LSS reproduced, stored in an electronic retrieval system, electronic, mechanical, photocopying, or transmitted recording any or form or by any means, OVER /-.00 ELE ENG otherwise without the prior written electronic, consent mechanical, of the photocopying, MTERIL recording or copyright owner, or as permitted otherwise by law or without under the prior written consent of the MTERIL licence. Full acknowledgment copyright of the source owner, must or as permitted by law or under be given. very Weigh-Tronix licence. is a registered Full acknowledgment trade of the source must mark of the ITW group of companies. be given. This very Weigh-Tronix is a registered trade publication was correct at the time mark of of going the ITW to print group of companies. This however, very Weigh-Tronix publication reserves the was right correct to at the time of going to print alter without notice the specification, however, design, very price Weigh-Tronix reserves the right to or conditions of supply of any product alter without or service notice at the specification, design, price Measurement * anada pproved PN SQ 1X1 PN SQ ZK0 1X1 ZK0 very Weigh-Tronix, very Weigh-Tronix, LL LL 1000 rmstrong rive, Fairmont, MN 01, US 1000 rmstrong rive, Fairmont, MN 01, US OUTLINE OUTLINE RWING, RWING, 1X1 1X1 ZK0 KG ZK0 KG SIZE SLE WG. NO. ISSUE SIZE WG. NO. SQ 1X1_ZK0 SQ 1X1_ZK0 SHEET ISSUE 1 OF 1 SLE SHEET 1 OF very Weigh-Tronix is a trademark of the Illinois Tool Works group of companies whose ultimate parent company is Illinois Tool Works Inc ( Illinois Tool Works ). opyright 01 Illinois Tool Works. ll rights reserved. This publication is issued to provide outline information only and may not be regarded as a representation relating to the products or services concerned. This publication was correct at the time of going to print, however very Weigh-Tronix reserves the right to alter without notice the specification, design, price very Weigh-Tronix is an ITW company ZK0 Spec_010.indd V1 WT-010
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