Contactors. CT1115/04, CT1130/04 CT1215/04, CT1230/04 CT1315/04, CT1330/04 1, 2 and 3 pole power contactors for AC and DC Catalogue C20.

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1 Connect - Contact - Control Contactors CT5/0, CT0/0 CT5/0, CT0/0 CT5/0, CT0/0, and pole power contactors for AC and DC Catalogue C0.en

2 Power contactors for AC and DC, Series CT Owing to a new blowout technology, CT Series contactors can be used in almost any AC or DC railway network, even in countries where the normal tolerances are exceeded. The single pole contactor ensures low-wear and reliable switching of both extremely low and very high loads. Double and triple pole styles are being developed. Especially robust and environmentally friendly materials, from plastics featuring low smoke and low content of toxic gases up to cadmium-free contact tips, are used for the CT000. It has been tested and approved by independent laboratories. Features Ordering code Compact, rugged design breaking capacity levels Double-break contacts, (normally open),, and pole versions Easy maintenance: Easy inspection and replacement of main contact tips Easy replacement of arc chute Drive system with coil tolerance according to railway standards Functional insulation for main circuit Basic insulation between main circuit and protective earth Reinforced insulation between main circuit and control circuit / auxiliary circuit Applications Main contactor for: traction motors convertors inverters for auxiliary equipment Contactor for: field circuits of motors conventional resistor based traction units (retrofit) starters and compressor motors Power switch for heating circuits Contactor for a host of industrial applications Standards IEC 60077: Railway applications Electric equipment for rolling stock EN 50-: Railway applications Insulation coordination Part : Basic requirements Clearances and creepage distances for all electrical and electronic equipment IEC 67: Railway applications - Rolling stock equipment - Shock and vibration tests Example: CT0/0 H 0ET-00 Series CT pole NO contactor CT pole NO contactor CT pole NO contactor Nominal voltage 5 U n =,500 V 0 U n =,000 V Conv. thermal current 0 I th = 50 A* 0 I th = 00 A 08 I th = 800 A* 5 I th =,500 A* Mounting position H horizontal (lock bar yellow) V vertical (lock bar red) Coil voltage / 6 / 7 / 0 V DC Coil tolerance E -0 % +5 % Coil suppression T Suppressor diode Auxiliary switches, number and type 00 x S870* (a ) x S870* (b 0 ) M screw type terminals x S86 a L* 0 x S870* (a ) x S870* (b 0 ) x S86* M screw type terminals Flat tabs 6. x x S86* M screw type terminals 0 x S86* Flat tabs 6. x x S870* M screw type terminals * Series in development * See also catalogue D70 * Series planned * See also catalogue D6 Note: Presented in this catalogue are only stock items which can be supplied in short delivery time. For some variants minimum quantities apply. Please do not hesitate to ask for the conditions. Special variant: If you need a special variant of the contactor, please do not hesitate to contact us. Maybe the type of contactor you are looking for is among our many special designs. If not, we can also supply customized designs. In this case, however, minimum order quantities apply.

3 Specifications Series CT5/0 / CT5/0 / CT5/0 CT0/0 / CT0/0 / CT0/0 Kind of voltage DC (bidirectional), AC (f < 60 Hz) Main contacts, Number of, configuration CTxx/0: x SPST-NO / CTxx/0: x SPST-NO / CTxx/0: x SPST-NO Nominal voltage U n,500 V,000 V Rated operating voltage U e,800 V,600 V Rated insulation voltage U i,000 V,800 V Rated impulse withstand voltage U imp 5 kv 5 kv Pollution degree / Overvoltage category PD / OV Switching overvoltages at U e =,800 V U e =,600 V < 9 kv (< kv at T = 0 ms) <. kv Conventional thermal current I th 00 A * 00 A * Component category (IEC ) A A Short-circuit making capacity.5 ka (new contacts) / 5 ka (used contacts) Rated operating current I e (at operational frequency C) DC, U e =,800 V (T = 5 ms) DC, U e =,600 V (T = 5 ms) Rated operating current I e (at operational frequency C) AC, U e =,800 V (f = 6.7 Hz; cosφ = 0.8) AC, U e =,600 V (f = 6.7 Hz; cosφ = 0.8) Rated operating current I e (at operational frequency C) AC, U e =,800 V (f = 50 Hz; cosφ = 0.8) AC, U e =,600 V (f = 50 Hz; cosφ = 0.8) Breaking capacity (T = 5 ms) DC, U e =,00 V DC, U e =,800 V DC, U e =,600 V Breaking capacity (T = ms) DC, U e =,00 V DC, U e =,800 V DC, U e =,600 V Breaking capacity (cosφ = 0.8) AC, U e =,00 V (f = 6.7 / 50 Hz) AC, U e =,800 V (f = 6.7 / 50 Hz) AC, U e =,600 V (f = 6.7 / 50 Hz) Breaking capacity (cosφ = ) AC, U e =,00 V (f = 6.7 / 50 Hz) AC, U e =,800 V (f = 6.7 / 50 Hz) AC, U e =,600 V (f = 6.7 / 50 Hz) 00 A A 00 A A 00 A A 700 A 00 A ---,00 A 900 A ---,000 A / 700 A 800 A / 500 A --- / ---,00 A /,000 A,000 A / 700 A --- / A 700 A 00 A,000 A,600 A 800 A,000 A /,00 A,600 A / 900 A 900 A / 500 A,500 A /,500 A,00 A /,00 A,00 A / 800 A Rated short-time withstand current I cw (T < 00 ms) 6 ka 6 ka Critical current range none none Main contacts Contact material Terminals Torque Auxiliary contacts Number and type Contact material S86 switching capacity (T = 5 ms) Terminals, Flat tabs Magnetic drive Pollution degree / Overvoltage category Coil voltage U s Coil tolerance Coil power dissipation at U s and T a = 0 C Typical pull-in voltage at T a = 0 C Typical pull-in time at T a = 0 C Typical drop-off voltage at T a = 0 C Typical drop-off time at T a = 0 C Coil suppression Coil terminal Degree of protection Mechanical endurance Vibration / shock (IEC 67) Mounting position Temperature Operating temperature / Storage temperature Altitude / humidity (EN 505-) AgSnO M0 0 Nm max. x S870 (a ), x S870 (b 0 ), x S86 or optional x S86) * Silver 6 A at V DC;.5 A at 80 V DC; 7 A at 0 V DC Screws M / Flat tabs 6. x 0.8 mm PD / OV / 6 / 7 / 0 V DC -0 % % U s cold coil: 55 W / warm coil: 0 W - per pole 0.6 x U s 0 ms 0. x U s 60 ms Suppressor diode Cage clamp IP00 > million cycles Category, class B horizontal / vertical -0 C +70 C / -0 C +85 C <,000 m above sea level / < 75 % yearly average Weight kg / kg / kg kg / 6 kg / 9 kg * with multipole contactors or frequent switching under load the conventional thermal current must be limited to 50 A * a and b 0 according to IEC60077

4 CTx5/0 Dimension diagram single pole NO contactor for,500 V / 00 A Release slider to unlock arc chute Lock bar with indicator (arc chute open/locked) yellow: mounting pos. H red: mounting pos. V Arc chute Latching lever Insulating plate. and pole version only Main terminal screw M0 Coil terminal WAGO 6 Caution: Device contains unprotected active pieceparts. Device contains unprotected non-active pieceparts, which may interact with active pieceparts. Touch only after adhering to corresponding safety regulations! ( pole version: without monting rails) 97 ( and pole version: with monting rails) Mounting rail: and pole version only Aux. contact block 0 85 ± 0 0 CTx0/0 Dimension diagram single pole NO contactor for,000 V / 00 A Release slider to unlock arc chute Lock bar with indicator (arc chute open/locked) yellow: mounting pos. H red: mounting pos. V Arc chute Latching lever Insulating plate. and pole version only Main terminal screw M0 Caution: Device contains unprotected active pieceparts. Device contains unprotected non-active pieceparts, which may interact with active pieceparts. Touch only after adhering to corresponding safety regulations! ( pole version: without monting rails) 5 ( and pole version: with monting rails) Coil terminal WAGO 6 7 Mounting rail: and pole version only Aux. contact block 0 85 ± 0 Reduced scale diagrams / dimensions in mm

5 5 CTx5/0 Dimension diagram / / pole NO contactor for,500 V / 00 A, coil terminal, front view 65 min. 65 min. 65 min. 65 min. 65 min. 65 min min.* 60 min.* max. 0 Nm max. 0 Nm max. 0 Nm max. 0 Nm max. 0 Nm max. 0 Nm Mounting plate ( pole version) Mounting rails ( and pole version) * Interrupting at maximum capacity could require larger clearance! Feel free to contact us, we will be happy to assist you with dimensioning. 65 min. 65 min. 65 min. 65 min. 65 min. 65 min. CTx0/0 Dimension diagram / / pole NO contactor for,000 V / 00 A, coil terminal, front view 65 min. 65 min. 65 min. 65 min. 65 min. 65 min min.* 60 min.* max. 0 Nm max. 0 Nm max. 0 Nm max. 0 Nm max. 0 Nm max. 0 Nm 9.5 Mounting plate ( pole version) Reduced scale diagrams / dimensions in mm Mounting rails ( and pole version) * Interrupting at maximum capacity could require larger clearance! Feel free to contact us, we will be happy to assist you with dimensioning. 6 06

6 6 Maintenance instructions Safety instructions Except for the main contacts and the arc chute, CT000 Series contactors are maintenance free. The design allows easy access to all parts which require maintenance. So when installing the contactor, make sure that there is enough space to remove and replace the arc chute with ease and that the main contacts become accessible for inspection. For detailed maintenance, safety and mounting instructions please refer to our operating manual! The switching device meets the requirements of basic insulation. In addition to that, the bar onto which the drive of the contactor is mounted should be earthed in a vibration resistant way. Do not use contactor without properly mounted arc chute. The contactor has unprotected live parts and carries a label that warns of the hazard. This caution must be observed and the label must not be removed in any way. The required clearance to other live parts and earth is also to be observed as well as the safety regulations of the applicable standards. Do not use without protective covers (for coil terminals and auxiliary switches) Coil suppression for reducing surges when the coil is switched off is optimally attuned to the contactor s switching behaviour. Caution: The existing opening characteristic must not be negatively influenced by parallel connection with an external diode. Spare parts Circuit diagrams Ordering code Description pole version: CT5/0, CT0/0 MC CT05/0 MC CT00/0 CB CT00/0 CC CT00/0 CA CT00/0 S86 a L Fixed contact, right / left for CT5/0 - CT5/0 - CT5/0 Fixed contact, right / left for CT0/0 - CT0/0 - CT0/0 Contact bridge, movable for CT5/0 - CT5/0 - CT5/0 and CT0/0 - CT0/0 - CT0/0 Cover for coil terminal Cover for auxiliary switches Snap-action switch (SPDT) Standard version S, S, S, S: x S86 A A A Version acc. to rail way standard IEC S, S: x S870 (a, b 0 ) S, S: x S86 A A A A A A Standard version S, S, S, S: x S86 A A A pole version: CT5/0, CT0/0 A A A S + S + S + S S S S+ S+ a S S S + S + a + + S S S + S + a + + S S S S S + S S + S S S S S AS S870 IP CT05/0 IP CT00/0 Switch group with x S870 (momentary) Insulating plate for and pole versions CT5/0, CT5/0 Insulating plate for and pole versions CT0/0, CT0/0 Version acc. to rail way standard IEC S, S: x S870 (a, b 0 ) S, S: x S86 A A A A A 5 pole version: CT5/0, CT0/0 Standard version S, S, S, S: x S86 A A A A A S S S + S + a + + a S S + S + S S + S S + S S S S S S S S + S + a Version acc. to rail way standard IEC S, S: x S870 (a, b 0 ) S, S: x S86 A A A a S S S S S + S + + S S

7 7 Mounting instructions Start up Mounting holes Before initial start up make sure that: pole NO contactor, series CT5/0, CT0/0 the arc chute is mounted properly and the red levers are in locked position 6.5 ±0.5 the covers are mounted properly the contactor is earthed (PE terminal on mounting plate) Latching lever 60 6 Important: 6 Mounting holes x.5 Ø6.6 ±0. ±0.5 Make sure arc chamber is latched properly in final position ±0.5 pole NO contactor, series CT5/0, CT0/0 : Caution cted s unprote containrts. Device -active piecepa active cted non active s unproteinteract with y contain Device rts, which ma piecepa rts. ering to s! piecepa y after adhty regulation onl g safe Touch pondin corres 60 6 Lock bar with indicator left: open position, right: locked position Colour coding: Yellow: mount. pos.»h«red: mount. pos.»v«6.5 ± Release slider to unlock arc chute 6.5 Arc chute.5 ±0.5 Main terminal ED : 00% Ith : 00A Bj. : xxwyy Umax : 8V UNenn: 0V Umin : 77V ± ±0.5 Class C (n. IEC60077) Ue: 600V / Ie: 00A / T=5ms Type: CT0/0 V 0ET-00 Art.: -xxxx-xxxxxx 88 ±0.5 UNI : 5kV UNM: 800V coil Mounting holes x Ø6.6 ±0. vertikal mounting postion Coil terminal WAGO 6 Mounting holes x Ø6.6 ±0. Aux. contact block Please observe the mounting position as shown on the nameplate. The colour of the lock bars is an indication of the correct mounting position: 88 ±0.5 Permissible mounting positions yellow lock bars: horizontal Mounting holes x Ø ± ±0.5 red lock bars: vertical Mounting holes x Ø ± Lock Lock bars bars YELLOW YELLOW Lock Lock bars bars RED RED.5 ±0.5 pole NO contactor, series CT5/0, CT0/0 Mounting holes x Ø ± ± ± ±0.5.5 ±0.5»H«horizontal (lock bars yellow)»v«vertical (lock bars red) Mounting holes x Ø ±0. 8 (Bottom view) Mounting holes x Ø ±0. 8 (Bottom view) Mounting holes x Ø ±0. 8 (Bottom view) Reduced scale diagrams / dimensions in mm

8 Schaltbau GmbH For detailed information on our products and services visit - or give us a call! with compliments: Schaltbau GmbH Hollerithstrasse Munich Germany Phone Fax Internet contact@schaltbau.de RoHS 00/95/EC Schaltbau GmbH manufactures in compliance with RoHS. Schaltbau GmbH has an environment management system that has been certified since 00. Schaltbau GmbH has a quality management system that has been certified since 99. Electrical Components and Systems for Railway Engineering and Industrial Applications Connectors manufactured to industry standards Connectors to suit the special requirements of communications engineering (MIL connectors) Charging connectors for battery-powered machines and systems Connectors Connectors for railway engineering, including UIC connectors Special connectors to suit customer requirements Snap-action switches with positive opening operation Snap-action switches with self-cleaning contacts Enabling switches Snap-action switches Special switches to suit customer requirements Single and multi-pole DC contactors High-voltage AC/DC contactors Contactors for battery powered vehicles and power supplies Contactors for railway applications Terminal bolts and fuse holders Contactors DC emergency disconnect switches Special contactors to suit customer requirements Equipment for driver's cab Equipment for passenger use High-voltage switchgear High-voltage heaters High-voltage roof equipment Equipment for electric brakes Electrics for rolling stock Design and engineering of train electrics to customer requirements C909/00/.0 Printed in Germany We reserve the right to make technical alterations without prior notice. For updated product information visit Issued 07-00

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