APPLICATIONS IN PALM OIL MILL - CONTROL VALVE - DESUPERHEATER -PRDS -FLOWMETER -GAUGES
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1 ENGINEERING (M) SDN BHD 18, JALAN 18, TAMAN SRI KLUANG, KLUANG, JOHOR, MALAYSIA. TEL : FAX : E : sales@leesonmech.com W : APPLICATIONS IN PALM OIL MILL - CONTROL VALVE - DESUPERHEATER -PRDS -FLOWMETER -GAUGES ENERGY CONSERVATION ENVIRONMENT PROCESS EFFICIENCY
2 BOILER WATER LEVEL CONTROL VALVE VALVE Size : 40NB, 50NB, 80NB, 100NB, 150NB Rating : ANSI 300, ANSI 600, ANSI 900 Flange Standard : Flanged - RF Plug Characteristic : Linear, Equal Percentage Leakage Class : IV (0-200 deg C) Body Material : A216 WCB Top MOC : A216 WCB Trim Material : SS316 Gasket : Graphite Packing : Graphite Sealing SPL : EPDM ACTUATOR Actuator Type Actuator Action Failure Position POSITIONER Make Model Action Input Signal : Diaphragm Pneumatic Actuator : AIR TO CLOSE : Failed to Open : Forbes Marshall : 830 WP : Linear : 4-20 ma HP Steam to Process/Turbine Control Valve Size Selection: Boiler Capacity (kg/hr) to to to Forbes Marshall Control Valve Size 40 NB 50 NB 80 NB Boiler Incoming Treated Water from Feed Pump FORBES MARSHALL MODULATING CONTROL VALVE
3 STEAM PRESSURE CONTROL VALVE VALVE Size : 50NB, 80NB, 100NB, 150NB Rating : ANSI 300, ANSI 600, ANSI 900 Flange Standard : Flanged - RF Plug Characteristic : Linear, Perforated Body Material : A216 WCB, A 217 WC6 Top MOC : A216 WCB, A 217 WC6 Trim Material : SS316 Nitrided Gasket : Graphite Packing : Graphite Sealing SPL : Viton ACTUATOR Actuator Type Actuator Action Failure Position Accessories POSITIONER Make Model Action Input Signal : Diaphragm Pneumatic Actuator : AIR TO OPEN : Failed To Close : c/w Emergency Handwheel, Air Filter & Regulator, Mist Separator : Forbes Marshall : 830 WP : Linear : 4-20 ma Palm Oil Mill Application : Back Pressure Receiver Steam Make Up Control System Local Control Panel HP Steam From Boiler Excess Valve (OKM 54MP) FORBES MARSHALL Pressure Control Valve (Pressure Reducing Station) Back Pressure Receiver
4 PRESSURE REDUCING & DESUPERHEATING VALVES (PRDS) - The most advanced method to reduce pressure and temperature of steam in a single unit, called a "Combined PRDS". - During the process of pressure reduction in the valve, water is simultaneously injected into a highly turbulent zone, called the "Vena Contracta". - This causes instantaneous evaporation of water for complete desuperheating. - c/w pneumatic actuator with emergency handwheel & EP positioner Pressure Reducing & Desuperheating Station DESUPERHEATER - VARIABLE NOZZLE & FIX NOZZLE - The most practical way of reducing the superheat value of steam is by direct addition of water. - To achieve temperature stability of the conditioned steam and prevent thermal shock in downstream pipes, cooling water must be atomized. - It is also necessary to have a correct mix of superheated steam and cooling water. - Common models are Fixed Nozzle Desuperheater (FND) and Variable Nozzle Desuperheater (VND). FND VND
5 AUTO VENTING VALVE (AVV) VALVE Size : 25NB, 40NB, 50NB, 80NB Rating : ANSI 300, ANSI 600, ANSI 900, ANSI 1500 Flange Standard : Flanged - RF Plug Characteristic : Linear, Perforated Body Material : A216 WCB, A217 WC6 Top MOC : A216 WCB, A217 WC6 Trim Material : SS316 Nitrided Gasket : Graphite Packing : Graphite Sealing SPL : Viton Signal : ON-Off Type with Solenoid Valve 24 V DC ACTUATOR Actuator Type Actuator Action Failure Position Accessories : Diaphragm Pneumatic Actuator : AIR TO CLOSE : Failed to Open : c/w Emergency Handwheel, Air Filter & Regulator, Limit Switches (optional) FLOWMETERS & INSTRUMENTS - The all-in-one solution for pressure and temperature compensated flow measurement. Model : Flowirl 8700 (Consist of Flowirl 8000 sensor and Flowril 700 converter) Connection : EN or ASME flanges Size (Flange) : 1/2" to 12" Size (Wafer) : 1/2" to 4" Medium : Liquids, gasses, vapours Viscocity : < 10 cp Temperature : C (Maximum) Material : Fully Stainless Steel design Sensor - 316L Electronics Housing - Aluminium Sensor Gasket - 316L / FPM Hastelloy C4 / FFKM Features : a) Accurate measurement of operating, standard volumetric & mass flow. b) Integrated temperature and optional pressure compensation c) Excellent long-term stability due to rugged design d) Easy to start up (plug & play)
6 SAFETY VALVES / SAFETY RELIEF VALVES - Full lift, spring loaded, Safety relief valve - Can accommodate set pressures from 1 bar to 200 bar. - Handles temperature as extreme as -196 o C to 550 o C - Material of construction : Carbon steel, alloy steel, Stainless Steel - Options of closed bonnet & open bonnet are available - ANSI Flange connection Class 150, 300, 600, 900, Size available : 1" to 8" GAUGES Low Pressure Sensing Schaffer Diaphragm Pressure Gauges All Angle Temperature Gauges Bimetallic Temperature Gauges Gas Filled Temperature Gauges
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