BASIC PNEUMATIC & ELECTROPNEUMATIC TRAINING SYSTEM

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Lesley Newton
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BASIC PNEUMATIC & ELECTROPNEUMATIC TRAINING SYSTEM UCTECH has designed a comprehensive range of specialised training packages and products for pneumatic and electro-pneumatic training using

1 BASIC PNEUMATIC & ELECTROPNEUMATIC TRAINING SYSTEM UCTECH has designed a comprehensive range of specialised training packages and products for pneumatic and electro-pneumatic training using well-known industry standard pneumatic and electropneumatic components. The training system provides a solid framework for practically orientated vocational and further training. UC-PNE-BS1 and UC-EPNE-BS1 deals exclusively with pneumatic and electropneumatic controls. The Basic Pneumatic Training System, UC-PNE-BS1 and Basic Electropneumatic Training System, UC-EPNE-BS1 provides initial training in pneumatic and electropneumatic control technology. Knowledge on the physical fundamentals of pneumatics and electropneumatic as well as of the function and application of pneumatic and electropneumatic components are conveyed. The set of equipment enables the construction of pneumatic and electropneumatic control circuits. 1

Precondition for assembling control circuits is a fixed

The hardware consists of industrial components and systems

The courseware has been designed in line with didactic methods

The courseware comprises: Textbooks (with exercises and

notes, solutions and data sheets) Transparencies and videos

components and electropneumatic components are equipped with a

material, facilitated to mount at the base plate (aluminum

2 Precondition for assembling control circuits is a fixed workstation equipped with a aluminium profile assembly board. The hardware consists of industrial components and systems which have been adapted for didactic purposes. The courseware has been designed in line with didactic methods and coordinated for use with the training hardware. The courseware comprises: Textbooks (with exercises and examples) Workbooks (with practical exercises, explanatory notes, solutions and data sheets) Transparencies and videos (to create a lively training environment) All the pneumatic components and electropneumatic components are equipped with a locking mechanism called Fasembly device make of PA-GF material, facilitated to mount at the base plate (aluminum assembly board) complete with sintered bronze silencer and Oval ring quick push-pull one touch nickel-plated fittings. 2

3 SET OF EQUIPMENT FOR BASIC PNEUMATIC, UC-PNE-BS1 The basic pneumatic training system consists of a set of components is able to use for construct pneumatic controls enabling instructions on the following training objectives: Physical fundamentals of pneumatics Function and application of pneumatic components Designation and drawing of pneumatic symbols Representation of motion sequences and switching statuses Drawing pneumatic circuit diagrams in accordance with standards Direct and indirect stroke-dependent control systems Logical AND/OR functions of the input signals Time-dependent control systems with time delay valve Pressure-dependent control systems with pressure sequence valves Fault finding in simple pneumatic control systems Safety regulations Description Qty Quick push-pull distributor 10 Plastic tubing, 10 m, blue 2 3/2-way valve with push button, normally closed 3 3/2-way valve with push button, normally open 1 5/2-way valve with selector switch 1 Pressure gauge 2 3/2-way roller lever valve, normally closed 3 3/2-way roller lever valve with idle return, normally closed 1 5/2-way single pilot valve 1 5/2-way double pilot valve 3 Logic element, OR function 1 Logic element, AND function 1 Time delay valve, normally closed 1 Quick exhaust valve 1 One-way flow control valve 2 Pressure sequence valve 1 Single-acting cylinder 1 Double-acting cylinder 2 Pressure regulating with filter control valve 1 Pressure regulator with pressure gauge 1 Manifold 1 Connection components 1 Technical specifications for respective individual components shall refer to components specification page. 3

4 SET OF EQUIPMENT FOR BASIC ELECTROPNEUMATIC, UC-EPNE-BS1 The basic electropneumatic training system consists of a set of components is able to use for construct electro-pneumatic controls enabling instruction on the following training objectives: Physical fundamentals of electricity and pneumatics Function and application of electropneumatic components Designation and drawing of electropneumatic symbols Representation of motion sequences and switching statuses Drawing pneumatic and electrical circuit diagrams Assembly of control systems with relays Direct and indirect manual control systems Direct and indirect stroke-dependent control systems Logical AND/OR functions of the input signals Electrical latching circuits Using a magnetic proximity switch Using a pressure switch Fault finding in simple electropneumatic control systems Description Qty. Relay box, 2-fold 2 Electrical signal button box 1 Electrical Indicator and buzzer box 2 Plastic tubing, 10 m, silver-metallic 2 Single-acting cylinder 1 Double-acting cylinder 2 Pressure regulating with filter control valve 1 Manifold 1 Cylinder proximity switch 2 Limit switch, electrical, actuated from the left 1 Limit switch, electrical, actuated from the right 1 Pneumatic-electrical converter 1 3/2-way single solenoid valve, normally closed with LED 1 5/2-way single solenoid valve with LED 2 5/2-way double solenoid valve with LED 1 Accessories set 1 Consists of Power supply unit Cable sets Tubing cutter Technical specifications for respective individual components shall refer to components specification page. 4

MOBILE WORKSTATION, UC-PNE-MW or UC-EPNE-MW (Optional item): The mobile workstation offer a compact and flexible solution for demonstration, exercises and storage of components.

powder coated attachment module that able to accommodation capacity of max. 12 electrical boxes.

5 MOBILE WORKSTATION, UC-PNE-MW or UC-EPNE-MW (Optional item): The mobile workstation offer a compact and flexible solution for demonstration, exercises and storage of components. The workstation consist of following modules: Basic structure unit Powder coated steel frame, mobile lockable castor wheel, 8 mm grooved (consisting 27 grooved line) anodized aluminum assembly board, powder coated attachment module that able to accommodation capacity of max. 12 electrical boxes. 38 mm thick, fashion grey color high-density work surface complete with HPL Wilsonart laminated and rounded edging on two side, Electrical box attachment trust, horizontal brace for assembly board mounting and temporarily components attachment board. Dimension : 1590 (W) x 890 (D) x 1820 (H) mm Qty. : 1 set Components storage drawer unit Max. load of 200N per drawer complete with easy running track and frontal locking device. Height per drawer 150 mm Dimension : 420 (W) x 650 (D) x 660 (H) mm Qty. : 2 sets Aluminum Profile Assembly Board The Aluminum profile assembly board dimension as below Dimension : 1100 mm (L) x 700 (H) x 30 mm (W) Width of grooves : 8.2 mm Groove to groove distance : 45 mm Qty. : 1 set 5

COMPONENTS SPECIFICATION Quick Push-pull Distributor Oval ring

2.5 mm / OD 4 mm), Blue color, 10 m/set.

normally open Nominal Orifice 10 bar Actuation Force : 15 N

6 COMPONENTS SPECIFICATION Quick Push-pull Distributor Oval ring push-pull device, PBT housing Plastic Tubing Size HPU04025 (ID 2.5 mm / OD 4 mm), Blue color, 10 m/set. 3/2-way valve with pushbutton, normally closed Nominal Orifice : 5 mm Pressure : Max. 10 bar Actuation Force : 15 N 3/2-way valve with pushbutton, normally open Nominal Orifice : 5 mm Pressure : Max. 10 bar Actuation Force : 15 N 5/2-way valve with selector switch Nominal Orifice : 5 mm Pressure : Max. 10 bar Actuation Force : 15 N 6

Pressure gauge Operating pressure range 0 ~ 10 bar, ABS

3/2-way roller lever valve, Normally closed Nominal Orifice :

bar Actuation Force : 6 N 3/2-way roller lever valve, with

Force : 6 N 5/2-way single pilot valve Nominal Orifice : 5 mm

5 bar 5/2-way double pilot valve, pneumatically operated,

7 Pressure gauge Operating pressure range 0 ~ 10 bar, ABS casing. 3/2-way roller lever valve, Normally closed Nominal Orifice : 2.5 mm Nominal Flow : 100 Nl/min at 6 bar Pressure : 2 ~ 10 bar Actuation Force : 6 N 3/2-way roller lever valve, with idle return, Normally closed Nominal Orifice : 2.5 mm Nominal Flow : 100 Nl/min at 6 bar Pressure : 2 ~ 10 bar Actuation Force : 6 N 5/2-way single pilot valve Nominal Orifice : 5 mm Pressure : Max. 10 bar Actuation Pressure: Min. 2.5 bar 5/2-way double pilot valve, pneumatically operated, both sides Nominal Orifice : 5 mm Pressure : Max. 10 bar Actuation Pressure: Min. 1.0 bar Logic element, OR function Nominal Orifice : 2.5 mm Nominal Flow : 100 Nl/min at 6 bar Pressure : 2 ~ 10 bar 7

bar Actuation : Min. 3 bar Flow rate : 800 Nl/min at 6 bar Delay-time : 0.25 ~ 5 sec.

8 Logic element, AND function Nominal Orifice : 2.5 mm Nominal Flow : 100 Nl/min at 6 bar Pressure : 2 ~ 10 bar Time-delay valve, normally closed High-flow timer for automatic return Pressure : 2 ~ 10 bar Actuation : Min. 3 bar Flow rate : 800 Nl/min at 6 bar Delay-time : 0.25 ~ 5 sec. Quick exhaust valve Design : Diaphragm Pressure : 1 ~ 10 bar Housing : OT58 brass Seal Material : Polyurethane One-way flow control valve Nominal Orifice : 3.2 mm Nominal Flow Nominal Flow : 210 Nl/min at 6 bar Pressure : 2 ~ 10 bar Pressure sequence valve Design : Poppet Nominal Flow : 100 Nl/min at 6 bar Pressure : 2 ~ 8 bar 8

Single Acting Cylinder (ISO 6432 Standard) Magnetic, Spring return type, bore size 25 mm, stroke 50 mm, stainless steel barrel, rubber cushioned, 10 mm diameter hard-chrome rod, anodized aluminum

operating pressure 10 bar, theoretical output trust and retraction force at 7 bar was 302 N and 254 N respectively. Operation : Single Acting Bore Size : 25 mm Stroke : 50 mm Pressure : Max.

9 Single Acting Cylinder (ISO 6432 Standard) Magnetic, Spring return type, bore size 25 mm, stroke 50 mm, stainless steel barrel, rubber cushioned, 10 mm diameter hard-chrome rod, anodized aluminum bearing and cover cap, complete with PVC cam, nickel-plated one touch fittings and fasembly device. Max. operating pressure 10 bar, theoretical output trust and retraction force at 7 bar was 302 N and 254 N respectively. Operation : Single Acting Bore Size : 25 mm Stroke : 50 mm Pressure : Max. 10 bar Housing : Stainless Steel Seal : NBR Double Acting Cylinder (According to ISO 6432 Standard) Magnetic, bore size 25 mm, stroke 100 mm, stainless steel barrel, Rubber cushioned, 10 mm diameter hard-chrome rod, anodized aluminum bearing and cover cap, complete with PVC cam, nickel-plated one touch fittings and fasembly device. Max. operating pressure 10 bar, theoretical output trust and retraction force at 7 bar was 302 N and 254 N respectively. Operation : Double Acting Bore Size : 25 mm Stroke : 100 mm Pressure : Max. 10 bar Housing : Stainless Steel Seal : NBR Pressure regulating with 3/2-way filter control valve, Adjustable pressure 0 ~ 12 bar Complete with 3/2-way PBT housing shut-off valve, max. Operating pressure 14 bar possible, with 5 µm filtration efficiency and metal bowl guard. Inlet Pressure : Max. 14 bar at 20 O C Outlet Pressure : 0.5 ~ 12 bar Gauge Range : 0 ~ 10 bar Nominal Flow : 1300 Nl/min Condensate Trap : 40 cm 2 9

Pressure regulator with pressure gauge Max. operating pressure 14 bar, polyamide, fiberglass-reinforced housing. Inlet Pressure : Max.

5 ~ 12 bar Gauge Range : 0 ~ 10 bar Nominal Flow : 1300 Nl/min Distribution Manifold Consist of 1 no.

When the tubing remove from any of 4 mm outlet, the air will not release even though the 6 mm inlet is supply with pressurized air.

Quick Push-pull Elbow Union Connectors Oval ring push-pull device, PBT housing 2.

10 Pressure regulator with pressure gauge Max. operating pressure 14 bar, polyamide, fiberglass-reinforced housing. Inlet Pressure : Max. 14 bar at 20 O C Outlet Pressure : 0.5 ~ 12 bar Gauge Range : 0 ~ 10 bar Nominal Flow : 1300 Nl/min Distribution Manifold Consist of 1 no. of inlet suitable for 6 mm tubing and 8 nos. of self-closing outlet suitable for 4 mm tubing. When the tubing remove from any of 4 mm outlet, the air will not release even though the 6 mm inlet is supply with pressurized air. 6 mm inlet shall be male elbow type with oval release ring. Connection Components 1. Quick Push-pull Elbow Union Connectors Oval ring push-pull device, PBT housing 2. Quick Push-pull Straight Reducer Oval ring push-pull device, PBT housing 3. Quick Push-pull Union Straight Connectors Oval ring push-pull device, PBT housing 4. Tube End-plug Suitable for blocking the end of tubing size 2.5 mm inner diameter tubing. 5. Tube Cutter Stainless Steel knife, ABS housing, manually operated, suitable for cutting the polyurethane, nylon or teflon tubing size up to 15 mm outer diameter. 10

3/2-way single solenoid valve with LED, normally closed, manual override Nominal Orifice : 5 mm Service Pressure : 2.5 ~ 10 bar Actuation : 2.

11 3/2-way single solenoid valve with LED, normally closed, manual override Nominal Orifice : 5 mm Service Pressure : 2.5 ~ 10 bar Actuation : 2.5 ~ 10 bar Power rated : 3 W (24V DC) Duty Cycle : ED 100% 5/2-way, single solenoid valve with LED, normally closed, manual override Nominal Orifice : 5 mm Service Pressure : 2.5 ~ 10 bar Actuation : 2.5 ~ 10 bar Power rated : 3 W (24V DC) Duty Cycle : ED 100% 5/2-way, double solenoid valve with LED Nominal Orifice : 5 mm Service Pressure : 1.0 ~ 10 bar Actuation : 2.5 ~ 10 bar Power rated : 3 W (24V DC) Duty Cycle : ED 100% Cylinder proximity switch (auto-switch) Magnetic field type, PNP type, (3-wire) with cylinder attachment device, 24 V DC. Electrical limit switch, left side activation With contact roller, 1-change-over contact, 2A Electrical limit switch, right side activation With contact roller, 1-change-over contact, 2A 11

Relay Box, Two-fold With terminal and power supply buses. Contact : 4 change-over switches Load : Max.

illuminated control switch and two illuminated. Momentary con tact switches; with terminal and power supply buses.

2A Indicator : Illuminated type Mounting : Fasembly Click Electrical Indicator and buzzer box Comprising six

12 Relay Box, Two-fold With terminal and power supply buses. Contact : 4 change-over switches Load : Max. 2A Pick-up time : 10 ms Drop-off time : 8 ms Mounting : Fasembly Click Electrical signal button box Comprising one illuminated control switch and two illuminated. Momentary con tact switches; with terminal and power supply buses. Contact : 2-makes, 2-breaks Load : Max. 2A Indicator : Illuminated type Mounting : Fasembly Click Electrical Indicator and buzzer box Comprising six indicator lamp, with terminal and power sup -ply buses. Acoustic indicator : 1 Light indicator : 6 Mounting : Fasembly Click Pneumatic-Electrical Converter (PE Converter) Adjustable type, service pressure 0.5 ~ 8 bar. 12

Power supply unit Desktop type Input voltage 220 ~ 240 VAC/50 Hz Output voltage 24 V DC, 5A Short Circuit protection Cable set for electro-pneumatics equipment set Universal flexible leads with 4mm

13 Power supply unit Desktop type Input voltage 220 ~ 240 VAC/50 Hz Output voltage 24 V DC, 5A Short Circuit protection Cable set for electro-pneumatics equipment set Universal flexible leads with 4mm stackable safety plugs on both ends. Cables set includes : Qty. Length (mm) Color Blue Blue Blue Blue Blue Red Red Red Red Red Portable Compressor Unit, UC-PNE-COMP (Optional) This is a oil-lubricated portable vertical stand air compressor suitable for classroom or lecture hall application. Following is a detail specification :- Voltage : 230 V (50 Hz) Motor : 0.46 HP (0.34 kw) Displacement : 50 l/min (1.77 cfm) Max. Pressure : 8 bar (120 psi) Power Consumption : 2.9 Amp Tank Size : 25 litre Weight : 29 kg Dimensions : 380 (L) x 380 (W) x 550 (H) mm Noise Level : 45 db(a)/1 m It come with necessary accessories. 13

14 COURSEWARE & TEACHING MATERIAL 1. Basic pneumatic training system a) Textbook, English Version 1.0 Pneumatic Technology Fundamental Level b) Workbook, English Version 1.0 Pneumatic Technology Fundamental Level c) OH Transparency Set Pneumatic Technology (Optional), UC-PNE-BS1-OT 14

15 d) Magnetic Symbol Set, Pneumatics and Electro-Pneumatics (Optional), UC-PNE-BS1-MGS or UC-EPNE-BS1-MGS Contains pneumatics, proximity switches, electro-pneumatics normally open and normally closed mechanical and relay contacts symbol. Suitable for sticking to magnetic white board. e) Video Cassette (Optional), UC-PNE-BS1-VHS or UC-EPNE-BS1-VHS covered topics : The Power of Pneumatics The Pneumatic Circuit Pneumatic Control Valves Working Safely with Pneumatic System Pneumatic System Maintenance Troubleshooting Pneumatic Systems f) Cut-away Model Case (Optional), UC-PNE-BS1-SECT Contains 24 models of pneumatics cut-away industrial standard components (Arrange in ABS Case) 1) Single-acting cylinder 2) Double-acting cylinder 3) One-way flow control valve 4) Logic OR element 5) Logic AND element 6) Logic YES element 7) Logic NOT element 8) Quick exhaust valve 9) 3/2-way single pilot valve 10) 3/2-way double pilot valve 11) 5/2-way single pilot valve 12) 5/2-way double pilot valve 13) Filter-regulator unit 14) Double-acting Rodless Cylinder 15) Magnetic Proximity Switch 15

16) 3/2-way Single Solenoid Valve 17) Pneumatic-Electrical Converter 18) Optical Display 19) 5/2-way Single Solenoid Valve 20) 5/2-way Double Solenoid Valve 21) Solenoid Operator 22) Solenoid Coil

pneumatic circuits which covered the theory and practical exercises h) Automation Studio V5.

16 16) 3/2-way Single Solenoid Valve 17) Pneumatic-Electrical Converter 18) Optical Display 19) 5/2-way Single Solenoid Valve 20) 5/2-way Double Solenoid Valve 21) Solenoid Operator 22) Solenoid Coil 23) Pneumatic Pressure Switch 24) 5/3-way, Double solenoid valve, with manifold g) Computer Aided Learning for Pneumatic Technology (Optional), UC-PNE-BS1-IV It is a software designed to teach the pneumatic circuits which covered the theory and practical exercises h) Automation Studio V5.0, Pneumatic Package (Optional) With Pneumatic and Electrical Control Libraries This software tools enable the students to create their own designs by simply click of the mouse, instantly trigger the simulation mode and bring the circuit to life. It is an integrated software package that allows users to design, simulate and animate circuits consisting of various automation technologies including pneumatics and electrical control. The software supports an I/O interface kit that can be connected to real external devices via PC. Specification:- Some of the Example Cut-away Model a) The version contains basic module, pneumatic and electrical control library. b) Import.SIM files 16

17 c) Standalone editing and simulation. d) Prints to standard engineering sizes including ANSI A-E and ISC. e) Rubber banding keeps lines connected to components. f) Windows 2000 compatible. g) Check connection for easy troubleshooting. h) Includes basic graphical shapes and text function to complement circuit documentation. i) Support ISO /-2 as well as American and European graphical standard. j) Adjustable flow and pressure controls. k) Full-color simulation and component crosssection animation. l) Multiple document interface m) Export to DXF format n) Imports pneumatic manifold configuration from VSC configuration software o) All standard CAD features are available in a user-friendly fashion. p) Interface to external devices is possible. q) Provides animation of cross-section of pneumatic components. 2. Basic Electropneumatic Training System a) Textbook, English Version 1.0 Electropneumatic Technology Fundamental Level b) Workbook, English Version 1.0 Electropneumatic Technology Fundamental Level 17

UC-EPNE-BS1-MGS Contains pneumatics, proximity switches, electro-pneumatics normally open

18 c) OH Transparency Set Electropneumatic Technology (Optional), UC-EPNE-BS1-OT d) Magnetic Symbol Set, Pneumatics and Electro-Pneumatics (Optional), UC-PNE-BS1-MGS or UC-EPNE-BS1-MGS Contains pneumatics, proximity switches, electro-pneumatics normally open and normally closed mechanical and relay contacts symbol. Suitable for sticking to magnetic white board. 18

19 e) Video Cassette (Optional), UC-PNE-BS1-VHS or UC-EPNE-BS1-VHS covered topics : The Power of Pneumatics The Pneumatic Circuit Pneumatic Control Valves Working Safely with Pneumatic System Pneumatic System Maintenance Troubleshooting Pneumatic Systems f) Drawing Template (Optional), UC-EPNE-BS1-DTEMP g) Computer Aided Learning for Pneumatic Technology (Optional), UC-EPNE-BS1-IV It is a software designed to teach the electropneumatic circuits which cov -ered the theory and practical exercises h) Automation Studio V5.0, Pneumatic Package (Optional) With Pneumatic and Electrical Control Libraries This software tools enable the students to create their own designs by simply click of the mouse, instantly trigger the simulation mode and bring the circuit to life. It is an integrated software package that allows users to design, simulate and animate circuits consisting of various automation technologies including pneumatics and electrical control. The software supports an I/O interface kit that can be connected to real external devices via PC. Specification:- a) The version contains basic module, pneumatic and electrical control library. b) Import.SIM files c) Standalone editing and simulation. d) Prints to standard engineering sizes including ANSI A-E and ISC. e) Rubber banding keeps lines connected to components. f) Windows 2000 compatible. g) Check connection for easy troubleshooting. h) Includes basic graphical shapes and text function to complement circuit documentation. i) Support ISO /-2 as well as American and European graphical standard. j) Adjustable flow and pressure controls. k) Full-color simulation and component cross-section animation. l) Multiple document interface 19

20 m) Export to DXF format n) Imports pneumatic manifold configuration from VSC configuration software o) All standard CAD features are available in a user-friendly fashion. p) Interface to external devices is possible. q) Provides animation of cross-section of pneumatic components. 20

ORDERING INFORMATION STANDARD PACKAGE UC-PNE-BS1 BASIC PNEUMATIC TRAINING SYSTEM : 1 x Set of equipment for basic pneumatic 1 x Workbook 1 x Textbook UC-EPNE-BS1 BASIC ELECTROPNEUMATIC TRAINING

21 ORDERING INFORMATION STANDARD PACKAGE UC-PNE-BS1 BASIC PNEUMATIC TRAINING SYSTEM : 1 x Set of equipment for basic pneumatic 1 x Workbook 1 x Textbook UC-EPNE-BS1 BASIC ELECTROPNEUMATIC TRAINING SYSTEM : 1 x Set of equipment for basic pneumatic 1 x Workbook 1 x Textbook 1 x Accessories Set OPTIONAL ITEMS UC-CPM1A-20CDR-D OMRON 20 I/O CPM1A with Programming Console and RS232 Converter UC-PNE-MW / Mobile Workstation UC-EPNE-MW UC-PNE-COMP Portable compressor unit UC-PNE-BS1-OT OH Transparency Set Pneumatic Technology UC-EPNE-BS1-OT OH Transparency Set Electropneumatic Technology UC-PNE-BS1-MGS / Magnetic symbols set, pneumatic & electropneumatic UC-EPNE-BS1-MGS UC-EPNE-BS1-DTEMP Drawing template. UC-PNE-BS1-VHS / Video cassettes. UC-EPNE-BS1-VHS UC-PNE-BS1-IV Computer aided learning for pneumatic technology. UC-EPNE-BS1-IV Computer aided learning for electropneumatic technology UC-PNE-BS1-SECT Cut-away model case. AUTOMATION STUDIO Automation Studio V5.0, Pneumatic Package V5.0, PNEUMATIC PACK- AGE Due to constant upgradation in products, specifications are subject to change without notice. 21

SAP E & C ADVANCED CUSTOMIZED ELECTRO PNEUMATIC TRAINER (FOR ITI) (PRODUCT CODE: SAP 20B-I)

SAP E & C ADVANCED CUSTOMIZED ELECTRO PNEUMATIC TRAINER (FOR ITI) (PRODUCT CODE: SAP 20B-I) The Advanced Customized Electro Pneumatic Trainer (SAP 20B-I) is capable of being used to demonstrate the design, construction and application of electro-pneumatic components and circuits. Objectives:-