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1 Bulletin No. MCE-B 402H General Specifications MODEL NO LB CAGE GUIDE TYPE CONTROL VALVES 8 control valves have cage guided trim, so that these valves provide wide controllability, wide scope of production for reduced port, and com-prehensive applicability for various countemeasures of valve. These valves permit stable control on valve closing and opening against the thrust of fluid, and are available for applications not only general use but also controlling high temperature and high pressure for power plants and chemical plants. Especially, these valves are suited for low noise application because of the superior noise reduction effect at high load. Compact design multi-spring type diaphragm actuator is installed on this model and made it available to use for high thrust servies. 1. VALVE TYPE 8 BL Cage Type Plug Type CV CS CS L CQ V-Port Multi-hole Double throttling with multi-hole Quick opening S BP BS Single SeatUn-Balanced Pilot Balance Seal Ring Balance 8 BLCP S Contoured plug, single seatedquick opening, single seated 8 BLCP S RT Labyrinth trim, single seated Note1 portion is described in this catalog. 2Full port is our standard type. See MCE-B408 for Type 8-BS.
2 2. FEATURES BLCV-S V Port Type BLCV are cage guide type control valves and used for most general purpose with V port of cage characterized. These valves provide wide applicability, excellent characteristics at high load, and easy maintenance. Moreover, the trim permits soft seat. Typical Application General service Power plant and chemical plant Medium or high pressure service BLCV-BP Pilot Balance Type BLCV-BP are cage guide type control valves that valve plug have pilot balance type. These valves permit low seat leakage ratio such as single seat, and high shutt-off thrust in spite of small actuator size as of double seat. Typical Application Turbine bybass valve Open valve Shutt-off valve BLCS-S Multi-hole Type BLCP-S Contoured Plug Type Single Seated BLCS permit to reduce the noise for gas service, with Multi-holes in outer cage. In liquid service which may occur cavitation, CS helps to prevent trim from cavitation damage. Typical Application Low noise valve Anti-cavitation valve Anti-erosion valve BLCP-S is cage guide type single seated control valves with contoured plug. These valves are suited for high temperature and pressure, stand against side vibration, and are available to apply anti-erosion material for trim. Typical Application General usesmall size For high temperature and high differential pressure BLCS-L-S Double Stage Type with Multi-hole BLCP-S-RT Labyrinth Trim Type BLCS-L are double throtting type control valve providing addtional fixed orifice at downstream side of the BLCS. Because of double throttling mechanism, these valves permit large noise reduction effect. Typical Application Medium and high pressure gas service Steam control valve Low noise valve BLCP-S-RT provide multi-throttling with the trim having labyrinth slots on outer valve plug. These valves hardly wear the seating surface in spite of low travel service, and are suited for high differential pressure of liquid. Typical Application Boiler feed water small valve High differential pressure valve Anti-cavitation valve
3 . SPECIFICATIONS Valve Type Diaphragm Operated Cage Guided Control Valve Pressure Rating End Connections Body Materials 88, 288 Valve No. Body Type 8-BLCV-S mm Valve Sizes in. 8-BLCQ-S BLCS-S 8-BLCS-L-S JIS 6K, ANSI Class 900, 1, JPI 900, 1 () 8- BLCV-BP, BLCQ-BP BLCS-BP, BLCS-L-BP Flanged end : FF, RF RJ, Male and female, Tongue and groove ( Welding end : SW, BW) SCPH2, SCPH11, SCPH21, SCPH2, SCPH61, SCS1A, SCS14A 8-BLCP-S 8-BLCP-S-RT (4) (4) VALVE BODY Bonnet Types Glnad Type PackingNon Asbestos GasketsNon Asbestos Guiding Valve Plug Action Plain 17 to 20, Fin 20 to under 17, over 20 ExtensionLight type : 100 to under 20, Heavy type : 196 to under 100 Bolted gland GLPTFE V-ring, Braided packing, Molded packing Serrated gasket, Spiral wound gasket Cage guide Push-down close ACTUATOR Seat Type Cage Shapes Cage Characteristics Flow Direction FTC FTO Trim Materials Treatment of Trim Actuator Type Actuator Sizes Max.Strokemm Supply Air Press. kpakgf/cm 2 G Spring Range kpakgf/cm 2 G Action Materials Single seated Quick V-Port opening Equal percentage, Linear Single Seated Double Seated Quick opening FTC : Liquid 25kgf/cm 2 and over in diff. press. FTO : Except above SUS 16, SUS 440B Multi-hole Linear, Modified parabolic FTC : Liquid FTO : Except liquid FTC See page 5Main Materials Double stage with multi-hole FTO Not available to liquid 800 Multi-spring type single diaphragm operated Pilot balance Contoured Labyrinth trim Equal percentage, Linear, Modified parabolic, Quick opening FTC Equal percentage, Linear FTO Modifed parabolic 2800 Spring type single diaphragm operated N28 XS , , , 4.0 & only , , , & only , , Direct action, Reverse action DiaphragmCloth reinforced chloroprene rubber,yokefc Air Connection Ambient Temperature Painting Color RC 1 4 RC 8, XS , Silver, No painting on stainless steel ,
4 Body Type BLCV-S BLCQ-S BLCS-S BLCS-L-S BLCV-BP, BLCQ-BP BLCS-BP, BLCS-L-BP BLCP-S BLCP-RT Control Mode Throttling control, On-off control VALVE CHARACTERISTICS AND PERFORMANCE 1 Valve Action Appalicable Press. Range Applicable Temp. Range Allowable Differential Pressure Rated Cv Value Flow Characteristics Inhelrent Rangeability Allowables Seat Leakeage Ratio V-Port, Metal Multi-hole Seat Quick Opening Hysteresis Error Action With positioner Accuracy Linearity With positioner Direct actionair-to close, Reverse actionair-to open 25.MPa258kgf/cm 2 Gor lesspressure limit conform to the standard of pressure rating Temperature limit conform to the standard of pressure rating See page 8, 9Allowabld Shut-off Pressure See page 6Rated Cv Value See page 7Flow Characteristics 50 : : 1See page 6Rated Cv Value max. Single Seated Type 0.01 of rated Cv ANSI B Class Tight shut offtso Valve size of rated Cv 25mm or less mm or less mm or less Valve size of rated Cv 25mm or less mm or less mm or less F.S. max. 2 F.S of rated Cv Single Seated Type 0.01 of rated Cv ANSI B Class ADDITIONAL OPTION Valve Body Actuator Accessories Others Drain plug, Special treatment for trim HandwheelTop-mounted handwheel, Side-mounted handwheel, Travel stop, Oil dash pot only for 2800, Diaphragm material : Ethylene propylene rubber, Yoke material : SCPH2 Electro-pneumatic positionerea91a, EA90A, Pneumatic positionerpa92a Air filter regulatormr 0, Limit switch, Solenoide valve, Booster relay, Speed controller, Lock up valve, Pneumatic operated valve The High pressure gas safety low Certification, Oil free, Water free, Sandproof, Dustproof, Antisalt damage. Vacuum service, Cold district spec. Tropical district spec. External exposure bolts & nuts. Specified painting color Note1Valve performance is represented under the condition of standard packingptfe V -ring. 2 Manufactured and attached as option according to customers order. As to valves that the pressure rating is ANSI/JPI Class 600LB or less, please see the catalog, Bulletin No. MCE-B401. 4On BLCP-S and BLCP-S-RT, Body size 15mm1/2 inchis applicable. Specitication is the same as 20mm/4 inch 4. MAIN MATERIALS 1 Typical Combination of Materials Parts Name Body, Bonnet Trim Stud Bolt and Nut Materials SCPH2,11, 21, 2, 61 SUS 1A SUS 14A SUS 16 SUS 440B SUS 16 SCPH2,11, 21, 2, 61 A 194 GrB8 CL2 / SUS04 Note1This table shows typical combination of materials. Combination may be changed by service condition such like pressure, temperaure and fluid. 2Casting materials may be used for trim instead of bar materials.
5 2 Combination of Hard Facing for Trim Trim Material Cage Type Guide Cage Valve Plug Appalicable Press. Rang Allowable Differential Pressure BLCV-SBLCQ-S BLCV-BPBLCQ-BP BLCP-SBLCP-S-RT Stellite face SUS MPa258kgf/cm 2 BLCS-SBLCS-L-S BLCS-BPBLCS-L-BP Stellite face Stellite seat Atomloy Stellite face Trim Material Cage Type BLCV-SBLCQ-SBLCS-S BLCP-SBLCP-S-RT SUS440B BLCV-BPBLCQ-BP BLCS-BP 2 Guide Cage Valve Plug Appalicable Press. Rang Allowable Differential Pressure SUS440BHeat treatment SUS440BHeat treatment Stellite face MPa258kgf/cm 2 Note1Guide is used for type BP, CP-S and CP-S-RT. 2Valve plug material of SUS440B is not available for model BLCS-L and BLCS-L-BP. For flushing, cavitation and saturated steam services, SUS440B trim is suitable in the temperature range 20 to. 4When unti-corrosion body material is required higher than SUS16L, Cage required Stellite facing. 5. SCOPE OF PRODUCTION 1 Combination of Valve Body and Actuator Valve Size mm inch N28 XS NoteThe body type suffix BPis applied to body size 2 in. and larger. The scope of production for body typeblcp-sandblcp-s-rtis body size /4 to 11/2 inch. and /4 to 2 inch. respectively.
6 2 Scope of Portwithout BLCP-RT type Valve Size Port Sizemm mm inch Note1The body type "BLCP-S" is applied to port size 1/2 inch or smaller. 2The body type suffix " BP" is applied to port size 11/4 inch and larger. Scope of PortBLCP-S-RT type Port Sizemm Valve Size 20mm 4 inch FLOW CHARACTERISTICS 1 Rated Cv Value Port SizeCv mm inch Rated Teavelmm BLCV-S BP Rated BLCS-S BP BLCQ-S BP Cv BLCS-L-S BLCS-L-BP Inherent Rangeability mm Port Size inch Rated Teavelmm 15 Rated Cv BLCP-S Inherent Rangeability Rated Cv Rated Teavelmm Inherent Rangeability BLCP-S-RT : Note1Rated Cv value is the identical value in spite of single seat or doubled seat. 2 Port size for pilot balance type -BPis more than 2mm11/4 inch. Please contact MOTOYAMAs sales office as to over Cv value listed abovewide rang Cv valueon BLCP-S. 4Port size for BLCP-S-RT represent rated Cv value.
7 2 Flow Characteristics The flow characteristics of each body type BLCV-S BLCV-BP BLCS-S BLCS-L-S BLCS-BP BLCS-L-BP BLCP-S BLCP-S-RT BLCQ-S BLCQ-BP V-Port Type Equal Linear Modified Parabolic On Off Port sizemm Equal percentage BLCV, BLCV-BP NoteThe meanings of and are stated on the followingnote. Percent of Rated Travel% Cv Value Contoured type plug Equal percentage BLCP-S Percent of Rated Travel% Port sizemm Note Shaded zone represents proper throttling control range. Modified Parabolic Cv Value Percent of Rated Travel% NoteCurve shows for BLCS, BLCS-L and BLCS-BP. Curve shows for BLCP-S-RT. Cv%
8 7. ALLOWABLE DIFFERENTIAL PRESSURE 1 Off-balance Classification Unit kpakgf/cm 2 G Excepting Quick Opening Quick Opening Direct Action Reverse Action Direct Action Reverse Action Action Spring Range Actuator Size N28, Off-balance Supply Air Pressure Positioner With With Without Without Note Spring range kPa is only applicable for Actuator size and. 2 Allowable Shut-off Pressure BLCV-S, BLCQ-S, BLCS-S, BLCS-L-S V-Port, Quick Opening, Multi-hole, Double Stage with Multi-hole Actuator Size Port Size Offbalance 20mm 4 inch 25 1 Single Seated Type Unit MPakgf/cm 2 N XS
9 BLCP-S Contoured Type Actuator Size Port Size Off-balance Unit MPakgf/cm inch N BLCV-BP, BLCQ-BP, BLCS-BP, BLCS-L-BP Pilot Balance Type Actuator Size Port Size Offbalance mm 2 inch The upper row Allowable shut-off press. The lower row Allowable intermediate off.press. Unit MPakgf/cm XS
10 BLCP-S-RT Labyrinth Type Unit MPakgf/cm 2 Actuator Offbalance Port SizeRated Cv Size 9.0 N Note1 portion shows standard combination of valve Body and Actuator. 2Shut-off pressure of this table shows the value only with standard gland packing.ptfe V-ring When tight shut offtsois required on type BLCV-S, BLCS-S, BLCS-L-S and BLCQ-S, allowable Shut-off pressure shall be multiplied by 1/1.2 from the table above. 4On type BLCV-S, BLCS-S and BLCS-L-S, when the valve is used for flow-to-closeftcaction, it is required to check the intermediate differential pressure. 5Allowable shut-off pressure for each pilot-balance type valves is selected from the valve size. 6Off-balance 100kPa1.0kgf/cm 2 Gis not applicable for reverse action, actuator size rated travel 65mm. Actuator size L should be selected. 7Off-balance 120kPa1.2kgf/cm 2 Gon actuator size and is only applicable for type BLCQ-S. It is not applicable for type BLCV-S, BLCS-S and BLCS-L-S. 8Actuator size N28 is not applicable for "Oil free" services. Minimum actuator size is. 8. MAIN DIMENSIONS AND WEIGHTS 1 Face-to-face Dimensions of Valve Valve Size mm inch JIS 6K RF ANSIJPI 900RF ANSIJPI 1RF ANSIJPI 900RJ ANSIJPI 1RJ Unit mm 900,1LB SW, BW Masses Following table shows standard mass for valve body assembly completed with actuator except accessories. As to the weights not represented in this talbe, please contact your nearest MOTOYAMAs sales office. Unit kg Valve Size mm Act. Size inch N28 D R D R XSD XSR Note1This table is applicable for the valves with standard plain bonnet. 2For actuator size N28 to, the mass either direct and reverse action are the same.
11 Standard Dimensions Valve Size mm inch Actuator Size N28 N28 XS XS XS D E Plain Bonnet Fin Bonnet Extension-L G C G C G C Unit mm Note1Dimension C repfesents in case of direct action. The dimension C of actuator size N24- for reverse action is to be added 25mm to the numerical value of above table. 2The total valve height with reverse acting actuator size and and XS is to be added dimension C and CR. Dimension S shows required space for dismantling Actuator CR S Remarks Plain Bonnet, Fin Bonnet Actuator Size N24 Extension Bonnet L XS N24 XS 9. MOUNTING ORIENTATIONS Standard mounting orientations are as follows. Without Side-mounted Handwheel Flow Direction With Side-mounted Handwheel Flow Direction Positioner Flow Direction Side-mounted Handwheel Flow Direction Positioner
12 Bulletin No.MCE-B402H 本社工場 宮城県黒川郡大衡村大衡字亀岡 5-2 TEL(022) ( 代表 ) / FAX(022) E=mail : info@motoyama-cp.co.jp Main Office & Factory 5-2, Aza Kameoka, Ohira, Ohira-mura, Kurokawa-gun, Miyagi-Pref., , Japan TEL / FAX E=mail : info-overseas@motoyama-cp.co.jp 販売 サービスネットワーク 東京支店 神奈川県川崎市川崎区駅前本町 10-5 クリエ川崎 11F TEL(044) ( 代表 ) FAX(044) 大阪支店 大阪市西区北堀江一丁目 クリモトビル F TEL(06) ( 代表 ) FAX(06) 国際営業部 神奈川県川崎市川崎区駅前本町 10-5 クリエ川崎 11F TEL(044) FAX(044) CSセンター 宮城県黒川郡大衡村大衡字亀岡 5-2 TEL(022) FAX(022) 札幌営業所 札幌市北区新琴似 12 条七丁目 1-47 リバティタウン P 棟 101 号 TEL(011) FAX(011) 東北営業所 宮城県黒川郡大衡村大衡字亀岡 5-2 TEL(022) FAX(022) 上越営業所上越サービスセンター 関東営業所千葉サービスセンター 新潟県上越市大字東中島 29 番地 TEL(025) FAX(025) 千葉県市原市岩崎西一丁目 5-19 TEL(046) 21-4 FAX(046) 静岡営業所 静岡市駿河区登呂二丁目 10-1 ハイツ富士 1F TEL(054) FAX(054) 名古屋営業所中部サービスセンター 愛知県北名古屋市久地野安田 6 番地 TEL(0568) FAX(0568) 阪神サービスセンター 大阪府豊中市勝部二丁目 18- TEL(06) FAX(06) 徳山営業所周南サービスセンター 四国営業所新居浜サービスセンター 大分営業所大分サービスセンター 山口県周南市新地一丁目 6-11 TEL(084) FAX(084) 愛媛県新居浜市観音原町 TEL(0897) FAX(0897) 大分市大字三佐字山ノ神 TEL(097) FAX(097) 海外関連会社 本山阀门 ( 大連 ) 有限公司 中国遼寧省大連市金州新区港興大街 TEL FAX 海外販売代理店中国 韓国 台湾 シンガポール インドネシア マレーシア サウジアラビア SALES AND SERVICE NETWORK Overseas Marketing & Sales Dept. : 11th Floor, Clie Kawasaki, 10-5, Ekimae-honcho, Kawasaki-ku, Kawasaki City, Kanagawa Pref., JAPAN TEL: FAX : Domestic Sales Branches : Tokyo, Osaka, Sapporo, Tohoku, Joetsu, Kanto, Shizuoka, Nagoya, Hanshin, Tokuyama, Shikoku, Oita OVERSEAS AFFILIATED COMPANY MOTOYAMA VALVE (DALIAN) CO., LTD Gangxing Street , Jinzhou New District, Dalian City, China TEL: FAX: OVERSEAS NETWORK China, Korea, Taiwan, Singapore, Indonesia, Malaysia, Saudi Arabia 本カタログの記載内容は 商品の改良等のため予告なく変更することがありますので予めご了承下さい MOTOYAMA is continuously improving and upgrading its product design, specifications and/or dimensions. Information included herein is subject to change without notice. 12 本カタログは正しい情報の提供を目的としたものであり 本製品の市場性または適合性の保証を証明するものではありません This catalog is supplied for information purpose only and should not be considered certified marketability and conformability of this product MSP
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