turnmaster Drive for Swing Doors Fitting and Commissioning Instructions Part 1: Manual for installation and service technicians English / Englisch

Transcription

1 turnmaster Drive for Swing Doors Fitting and Commissioning Instructions Part 1: Manual for installation and service technicians English / Englisch

2 Fitting and Commissioning Instructions

3 turnmaster Chapter Contents Page 1 General notes Explanation of symbols Definition of terms Use in accordance with design purpose Safety notes Notes for safe operation of the swing door Important notes for the operator / the organisation in charge Inspections and servicing Safety and protection devices Standards and regulations 7 2 Product description Application area Description of system and fitting methods Permissible widths and weights of doors Checking completeness of delivery Possible applications Further notes for fitting and safety Technical data 11 3 Before starting the installation Transport, storage, ambient conditions Type plate and drive number label Tools 12 4 Mounting dimensions and preparing leaf / frame Fitting dimensions for turnmaster D with linkage, pushing (single leaf) Fitting dimensions for turnmaster Z with sliding arm, pulling (single leaf) Changing the door hanging from right to left (DIN) Setting the closing force Control mechanism 18 5 Fitting turnmaster D and Z Fitting and safety notes Fixing the turnmaster drive 20 6 Electrical connection Mains connection Installation and wiring diagram Control connections Connecting peripheral equipment turnmaster functions Completing the fitting 35 7 Commissioning Safety analysis Items to check before commissioning First commissioning for new installation Parameter settings for the control system Standard setting parameters Setting parameters extended Starting learning cycle List of faults Checking the complete system 43 8 Record of hand-over procedure 45 9 Manufacturer's Declaration 49

4 Fitting and Commissioning Instructions 1 General notes 1.1 Explanation of symbols These instructions contain symbols, the meaning of which is detailed below: Attention! Symbol pointing out general risks and the need to observe instructions. Caution: Danger of injury These symbols alert you to a risk that could lead to personal injury: injuries to limbs (especially hands), components falling down Attention: Risk of damage! This symbol alerts you to the risk of an action that may lead to damage to the swing door system or the operating elements. Stored energy Mechanical spring under tension, which may release its energy. Risk of electric shock Electricity! Direct or indirect danger to life and risk of injury. This operation only to be carried out by qualified electricians! Note! General notes and important informations for the correct execution of the respective action. Action required Requires you to take action (next step). 1.2 Definition of terms Definition of the closing edges of a door General provision: all closing edges have to have a radius of >3 mm! Otherwise there is a risk of shear damage. Primary closing edge Risk of trapping At the primary and secondary closing edges there is generally a risk of injury through trapping hands or fingers. For small children there is a risk of injury of the whole body. Before, during and at the latest after fitting the turnmaster and its electrical installations, the door system is to be checked to see if safety measures are required. Depending on the result of the safety analysis, suitable measures for securing the closing edges have to be actioned! Secondary closing edges 4

5 turnmaster 1.3 Use in accordance with design purpose The turnmaster door drive has been designed for automatically opening and closing side-hung doors closing onto a door stop. It has been constructed and supplied: exclusively for use in rooms without exposure to moisture in the entrance area of internal pedestrian traffic areas of commercial premises and public buildings in residential situations. Applications / uses that are not permitted: The swing door drive is not suitable for use as a lifting or transport device or traction element or similar functions that are not permitted. It is not permitted to permanently operate the unit without mains electricity (power supply). 1.4 Safety notes The swing door described here is a safe high-quality building product. This refers to performance, material, functionality and trouble-free operation of the swing door. However, to ensure safe operation of the door it is imperative that the operators act with safety in mind. This section contains relevant instructions in this respect. Warning symbols referring in particular to individual functions or actions are displayed at the respective points in these operating instructions. There is a risk of injury if the doors are not handled appropriately. Never leave your fingers or hand between the moving and fixed parts when the swing door is in the process of closing or opening. If an object is detected between parts of the swing door, the movement of the door will be stopped through electronic measurement of the force. A tensile or compression force of up to 150 Newton will be created. This is sufficient to cause injury to fingers, especially of small children if their fingers are trapped. Caution: Always make sure to keep the required clearance of the swing door free from obstacles so that the door s function is not impeded at any time. Caution! Extra large glass panes should be marked by attaching stickers that are obviously in view. The leaves of power-operated doors and gates made from transparent materials shall be clearly recognisible. (Excerpt from BG Regulations BGR 232) 1.5 Notes for safe operation of the swing door Before handing over the door system to the operator, the manufacturer or the supplier ( agent bringing the product to the market (such as planners, door system manufacturers, installers) will have to have carried out a safety analysis with risk assessment in accordance with EC Directive 98/37. This requires the use of the appropriate form, which has to be signed. Risks associated with the swing door Caution! If the movement area of the door is obstructed, there is a risk of injury. Attention! In order to prevent any damage to the door or the control mechanism, it is important to fit a limiting device for the opening (not included in supply). The swing door cannot open properly unless the movement area is clear of any obstacles. Always make sure that there are no obstacles or persons in this area. 5

6 Fitting and Commissioning Instructions 1.6 Important notes for the operator / the organisation in charge Please make sure to carefully read these operating instructions before using the door for the first time. Please instruct all operators / persons responsible for the system to read the operating instructions (part 2 of this manual). In accordance with DIN and the Guidelines for power-operated windows, doors and gates, BGR 232, automatic swing doors have to be checked by qualified personnel prior to the first use to ensure that they are safe to operate. Such a check has to be repeated at least once annually. See also chapter 8 Servicing and maintenance. This guideline has been published by the Hauptverband der gewerblichen Berufsgenossenschaften (Umbrella Organisation of Employers Liability Insurance Associations). It is supplementary to 9,10 and 11 of the Work places ordinance (Verordnung über Arbeitsstätten) as well as 28 and 29 of the regulations for the prevention of accidents General regulations (Allgemeine Vorschrift) (VBG 1). Complying with the operating and maintenance conditions specified by the manufacturer is part of the requirement of using the system in accordance with its design purpose. It is the only way to avoid damage or injury. Servicing and maintenance work may only be carried out by qualified personnel trained / authorised by G-U. Where the system has been modified without consent from G-U, the manufacturer will not be liable for any resulting damage. If the area around the door system is subject to construction changes (floor, different air flow conditions etc.) affecting the function of the door, the system has to be checked and changes actioned by a qualified person. Our general terms and conditions of business apply. The swing door drive complies with the provisions contained in the European Directives. 1.7 Inspections and servicing tts-customer services - Fitting and commissioning the drive - Annual inspection by qualified inspector in accordance with the valid standards and guidelines - Servicing and maintenance work - Conversions or modifications of existing door systems. If you have further questions or need more detailed information about the automatic swing door, please contact our customer service. Address of customer service Please contct your G-U foreign representation. 6

7 turnmaster 1.8 Safety and protection devices Risks associated with using the swing door Danger from electricity Caution: Risk of injury through trapping! Never insert your fingers or hand between the movable and fixed elements of the door. Important! Always make sure to keep the required clearance of the swing door free from obstacles so that the door s function is not impeded at any time. Switch the system off while carrying out any rebuilding, renovation or extensive cleaning works within the area of the swing door. Never open the panelling covering the drive! Use the operating elements only to make adjustments to the system. Risk of breakage of glass panels Only safety glass may be used for the transparent infill panels of these doors. Safety sensor bar These safety sensor bars are a means to provide additional safety for using the automatic swing door. They are used to reliably prevent the moving door leaf making contact with persons walking through the opening. A significant risk of injury is represented by the upper and lower door edge (trapping and/ or being pulled in). The sensors used must also cover small children on the floor (lower secondary closing edge). They have to be able to detect any person approaching and secure the upper secondary closing edge and the control linkage. 1.9 Standards and regulations In addition to the operating instructions, the generally applicable legal, accident-prevention and safety regulations as well as those for the protection of the environment apply for each respective country where the door system is operated. Please observe the following documents for the design application and the operation of the drive: the guidelines for power-operated windows, doors and gates BGR 232 (published by Hauptverband der gewerblichen Berufsgenossenschaften) EU Machine Directive 98/37/EC (Safety Analysis) Regulations for the prevention of fires and accidents Standards, e.g. DIN EN 1154 Door closing devices with controlled closing sequence DIN EN 1155 Electrically operated holding devices for swing doors DIN EN Closing sequence controllers DIN 18650/1 and /2 - Automatic door systems DIN part 4 Door closers with automatic opening mechanism VDE 0100 Regulations for the prevention of accidents, in particular BGV A1 Principles of Prevention and BGV A2 Electrical Installations and Devices specific to the respective country/state. 7

8 Fitting and Commissioning Instructions 2 Product description 2.1 Application area For single swing doors. 2.2 Description of system and fitting methods The opening and closing function of the turnmaster works electro-mechanically. The turnmaster D is designed for pushing and the turnmaster Z for pulling, the former for left-hand doors and the latter for right-hand doors as defined by DIN. The version for pushing action is controlled via linkage, the version for pulling action via sliding arm. Top mounted turnmaster D side opposite hinges pushing turnmaster Z hinge side pulling Control mechanism linkage sliding arm Opening angle of door up to approx. 130 up to approx. 100 Width of leaf mm mm Closing moment Force 3-6 Force 3-5 Door overlap height (Ü) *)Scetch Depth of reveal (LT) not relevant size of linkage mm - size of linkage mm - size of linkage mm to 25 mm 2.3 Permissible widths and weights of doors The max. permissible weight of the door depends on its width turnmaster D size 3-6 in accordance with EN1154 turnmaster Z size 3-5 in accordance with EN1154 (sliding arm, pulling) weight of door (kg) hinge width of door (m) *) door overlap Ü 8

9 turnmaster 2.4 Checking completeness of delivery Open up all packages. Check for completeness and familiarise yourself with the parts Drive components Drive turnmaster (shown without cover) Reversing the turnmaster for right-hand or left-hand application as defined by DIN see section 4.5 Remove cover The cover has been clipped onto the side parts of the unit. Use a screwdriver to lift the cover slightly at some point and then pull the cover off. Cup core transformer with rectifier and connection cable motive spring direct current worm gear motor MP- controls with integrated input display top hat rail side parts clipped on axle bearing screen toothed belt drive integrated electronic program switch Mounting profile The mounting profile should be used in all situations where the substrate is inadequate or difficult to fix to. Main advantage: the holes will be less close to the edge of the lintel. 9

10 Fitting and Commissioning Instructions 2.5 Possible applications Pushing, side opposite hinges Control via linkage Pulling, side of hinges Control via sliding arm DIN left-hand DIN right-hand turnmaster D turnmaster Z Safety sensor Safety sensor Safety glass where glass panels Safety glass where glass panels 2.6 Further notes for fitting and safety IMPORTANT Safe installation includes safeguarding the trapping zones at the primary and secondary closing edges. Check whether the door installer or the floor layer has maintained the permitted gap dimension between the lower edge of the door and the floor. Is the floor firm enough? 10

11 turnmaster 2.7 Technical data Electrical data: - Mains connection 230 VAC / 50/60 Hz, 10 A - Power consumption 220 VA - Protection rating IP 20 - Energy supply to periphery 24 VDC ±15%, 1,2 A Mechanical data: - Dimensions 104 x 135 x 700 mm (h x d x l) - Width of door leaf 700 to 1400 mm for pushing 700 to 1250 mm for pulling - Mas per table Top-mounted on side of hinges or opposite side of for opposite side of hinges left-hand and right-hand opening doors (convertible) - max. ambient temperature range - 15 to + 50 C - weight of drive approx. 11 kg 2.8 Accessories (some optional) - Axle extension - Radar sensor - Mounting profile - Rain cover, frame for ceiling mounting - Stop buffer - Bolt switch contact - Key switch - Door opener 24 VDC, 100% ED - Rocker switch - Concealed / surface cable connector - Elbow switch - Emergency Off switch - Key function selection switch - Radio receiver card, hand-held radio transmitter - Access control - Safety sensors - A-opener 3 Before starting the installation Safety at work There is a risk of injury from sharp edges of profiles and metal plates as well as moving parts in the drive. Secure the work place against entry by unauthorised persons. Only use cabling as specified in the technical data. Secure any loose cables with cable ties. Before carrying out work on the mechanical or electrical parts, disconnect the drive from the mains network and check that the system is not live. For flex always use insulated end sleeves for the strands. Working with care for the environment When the door system is disposed of, the different materials should be separated and recycled. 11

12 Fitting and Commissioning Instructions 3.1 Transport, storage, ambient conditions The turnmaster swing door drive and its components has not been designed for hard knocks or to withstand the impact from falling from any height. Do not throw, do not drop! Storage temperatures below -40 C and above + 70 C can lead to damage of the unit. Only for rooms not subject to moisture! Protect from exposure to moisture. Ambient and operating temperature -15 C to +50 C 3.2 Type plate and drive number label The type plate and the drive number label are located under the cover within the drive unit. The type plate shows the following data: type designation performance data manufacturer The drive number label shows the following data: drive number production date (week, year) The installer / manufacturer of the door system should enter the details below and add the classification key shown on the drive in accordance with DIN : Classification DIN Only for rooms not subject to moisture Suitable as fire door (fourth digit): Special requirements regarding drive / function / attachments (sixth digit) Safety at the door leafversion / installation(seventh digit) 0: not suitable as fire door 1: suitable as smoke control door 2: suitable as fire protection 0: no particular requirements 1: on escape routes with a side-hung fitting 3: for self-closing fire doors with side-hung fitting 0: no safety devices 1: with suitably sized safety distances 2: with devices protecting against trapping, shear damage and fingers being pulled in 3: with fitted side-hung fitting unit 4: with presence detection sensor 3.3 Tools Tools of the trade such as cross-head screwdriver, flat-head screwdriver, set of Allen keys screwdriver Torx 10, Torx 25 drill measuring tape marking pen hammer, punch stripping and crimping tool torque spanner 10 Nm 12

13 turnmaster 4 Mounting dimensions and preparing leaf / frame Preparation to be carried out in accordance with the installation drawing and the dimensional sketches on the reverse. Please take note of the respective frame material and dimensions regarding application. Please take note of the profile-related installation diagram. The frame construction has to be strong enough to support the drive safely. When fitting to plastic frames, the fixing screws must reach into the steel insert. (See the profile-related installation diagram). Suitable fasteners must be selected to suit the respective base material. Otherwise the overall mounting will be insufficient! Where necessary, use the mounting profile, which is available as an option. Likewise, it may be necessary to fit an axle extension.. Initial consideration: Below is an illustration of the turnmaster configuration, fitted on the hinge side, with the safety sensor connected. Please take note of the space available and the dimensions for length and position of the sensor. A second sensor is fitted to the other side of the door leaf. Decide on the installation method before the next step. 13

14 Fitting and Commissioning Instructions 4.1 Fitting dimensions for turnmaster D with linkage, pushing (single leaf) Door frame mounting fixing with metric M5 screws or metal screws Ø 4.8 Lintel mounting use mounting profile and masonry tie bolts Supply cable 230 VAC Control cable Supply cable 230 VAC Mounting profile K ,5 45 Control cable min ,5 45 Hole template for right-hand door (DIN) for left-hand door use mirror image Masonry or concrete Hole template for right-hand door (DIN) for left-hand door use mirror image (25) (58) 80 X Ø 10 Axle extension K LT Linkage Illustration: Linkage size 05 LT 0-50 mm Linkage Size LT Mounting aid for direct fixing: Mark the central upper hole on the door frame as a starting point (see sketch). Depending on the substructure and installation drawing used, you can use the inner or outer hole. Drill the hole and then turn in a screw for hanging until this projects about 3 mm. "Turning a screw into the first hole (you can choose between the upper or lower hole) Axle extension Size Dimension X none * * drawn Please take note of the wiring diagram at chapter

15 turnmaster 4.2 Fitting dimensions for turnmaster Z with sliding arm, pulling (single leaf) Door frame mounting Fixing with metric M5 screws or metal screws Ø 4.8 Lintel moun ting use mounting profile and masonry tie bolts Supply cable 230 VAC Control cable Supply cable 230 VAC Mounting profile K Control cable min ,5 45 Hole template for left-hand door (DIN) for right-hand door use mirror image Hole template for left-hand door (DIN) for right-hand door use mirror image Masonry or concrete 120 (57) (58) 80 Axle extension K to 33 Mounting aid for direct fixing: Mark the central upper hole on the door frame as a starting point (see sketch). Depending on the substructure and installation drawing used, you can use the inner or outer hole. Drill the hole and then turn in a screw for hanging until this projects about 3 mm. "Turning a screw into the first hole (you can choose between the upper or lower hole) Axle extension Size Dimension X none * * drawn Please take note of the wiring diagram at chapter

16 Fitting and Commissioning Instructions 4.3 Changing the door hanging from right to left (DIN) If required, the turnmaster can be converted very easily from right-hand to left-hand (as defined by DIN) and back again. 1. Take off side parts The plastic side parts can be taken off in order to make fitting easier and to avoid damage. Do not use force! Just press the tabs lightly together and move the side part outwards. Taking off side parts 2. Removing the axle bearing screen Remove 2 screws and insert on the opposite side, see sketch (arrows). axle bearing screen 3. Relocating the program switch Take off the switch base, see arrows below. Pull off the program switch push button by hand. Re-fix on the opposite side in mirror image and clip on the push button. Switch base Push button 16

17 turnmaster 4.4 Setting the closing force The closing force should be set before fixing to the door and must be set before fitting the control mechanism. Check that the electricity has been disconnected from the drive! Proceed carefully to avoid trapping fingers! Risk of injury by trapping at toothed belts with all movements of control mechanism and preloaded spring within toothed belt pulley. The factory setting for the closing force is EN Gr. 5. The setting can be changed on the toothed belt wheel. The inner toothed ring has holes at certain intervals, which can accept one stop screw per wheel. The numbers 3 to 5 or 6 are EN data. Intermediate settings are possible in accordance with the intervals. There is a screw in each toothed belt weel. Changes should be done alternately. When finished, both screws have to be taken place on same drilled hole position of toothed belt wheels. Procedure: Place the control mechanism provided and pre-tension the closing spring in accordance with the sketch. Turn out the stop screws (if the screw interval is obstructed, you may need to shift the control lever). First change only one of the screws of toothed belt wheel. If necessary keep the pretension fixed with linkage (sliding arm). Always keep one screw turned in so that the spring cannot unwind. Turn the second screw into the hole on the opposite side; if necessary hold the pre-tension with the control lever. Tighten the screws with 6 Nm. Size of door closer EN Recommended width of door leaf [mm] Pushing version * 1250 *only pushing Pulling version Stop screw pulling Stop screw pushing Turn in the stop screws in accordance with DIN EN size. 17

18 Fitting and Commissioning Instructions 4.5 Control mechanism Conversion of sliding arm, axle extension (optional) If it is necessary to re-fit the sliding arm (left-hand / right-hand as per DIN or optional axle extension): Use scratchproof support (shown in grey) Use punch and hammer to separate the spring hub from the lever Put together as shown in the diagram Preparing the linkage, turnmaster D: to be fitted pushing at the side opposite to the hinges, with control linkage Close the door Mark locations of holes for the bearing block on the door leaf (see section 4.1) Procedure: Place the linkage lever as shown in the diagram: - approx. 4 from the vertical, - let the next spline engage towards the hinges The pre-tension is achieved by placing the linkage lever up to 90 to the turnmaster. Linkage Tighten the centre screw with 10 Nm Tighten the clamping screw. app. 10 Centre screw (10 Nm) Linkage Stop screw approx. pre-tension 10 to the vertical Clamping screw Position of control lever (linkage with pushing function) (Diagram shows example of lefthand fitting as per DIN) 18

19 turnmaster Fitting sliding arm, turnmaster Z: Frame mounting on hinge side (pulling), sliding arm (the linkage is ready for use) Fitting bearing block If not yet carried out: Mark locations of holes for the bearing block on the door leaf (see section 4.2). Fix the bearing block Fitting the sliding arm Fit the spring hub and axle extension (if required) with a length of 12 or 48 mm between the spring hub and arm. Torque for turning in the screws: 5 Nm Spring hub optionally with axle extension DIN left-hand sliding arm DIN right-hand sliding arm Place the sliding arm onto the turnmaster Z as shown in the illustration below. Tighten the M6 centre screw with 5 Nm. Insert the roller into the guide groove Align the roller with the help of the clamping screw so that the linkage would not get in touch with the door blade (approx. 20mm) Setting depends on overlap. Sliding arm pre-tensioned in basic DOOR CLOSED position Stop screw Centre screw (5 Nm) Clamping screw (10 Nm) Bearing block Sliding arm in position before fitting (without pre-tension) Position of control lever with sliding arm, pulling (example shown is right-hand fitting as per DIN) 19

20 Fitting and Commissioning Instructions 5 Fitting turnmaster D and Z 5.1 Fitting and safety notes Only personnel authorised by Gretsch-Unitas GmbH Baubeschläge may carry out the fitting work. IMPORTANT Safety first when fitting: Please take note of all instructions! Faulty installations can lead to serious injuries and damage to the unit. The EN settings have to be carried out in accordance with the standard (see section 4.4). Safety elements have to be installed (see below, section 6.4.5). The unit must be used in accordance with the design purpose as specified in the technical data. A final functional test has to be carried out (see chapter 7 Commissioning ). Carry out installation in accordance with CE conformity (Machine Directive) and observe final acceptance. The installer of the door system has to carry out a safety analysis in accordance with the Machine Directive! 5.2 Fixing the turnmaster drive General Notes: Fitting recommendations: If possible, it is preferable to fit the unit with the door in horizontal position (factory fitting). If the fitting is to be carried out later, there is a risk of falling! Checking the situation on site: Before mounting the drive you should check that the door is in good mechanical order and is easy to open and close. Has the cover of the drive been removed? (see sketch in section 2.4.1) Likewise, have the side parts been removed? (see sketch in section 4.3) All preparations have been made in accordance with chapter 3!? When carrying out mechanical work on the turnmaster drive, it is imperative to ensure that the electricity has been disconnected. When fitting on site, with the door ready hung: The weight of the unit and the required precision involve the risk of injury and damage through falling. Take the necessary steps to avoid this. CAUTION: the connection cables must not be damaged. This could later lead to the unit being charged with electricity! Keep tools such as spirit level and screwdriver ready. Depending on the substrate, use the mounting profile (available accessory) as described below. Please take note of the following table of fasteners. Attention! The controls and the motor must be dismantled only by skilled personal. 20

21 turnmaster Fasteners for turnmaster Drive Mounting profile Linkage, pushing Sliding arm, pulling Fasteners Alu / steel Plastic Timber - metal screw 4.8x38 DIN 7981*1) alternatively 6-2 cap screw M5x20 DIN 7985 with steel rivet down nut FKM5x metal screw 4.8x38 DIN 7981,alternatively countersink screw M5x20 DIN 965 with steel rivet down nut FKM5x metal screw 4.8x38 DIN 7981*2) metal screw 4.8x38 DIN 7982*2) pan head chipboard screw 5x countersink chipboard screw 5x40 Concrete Solid bricks Solid masonry unit Notes: *1) If posible, metal screws should pass two tie-bars with aluminum or steel. anchor bolt FAZ10 or HST M10 through-anchor with hexagonal nut *3) frame plug S12-RSS70 with suitable hexagon screw *3) *2) When fixing into plastic profiles, the screws have to reach through the reinforcement profile. *3) Comparable fasteners should be chosen to fit the hole diameter D=11 in the mounting profile. The above data are recommendations for fastening the unit. Screws used should be those specified or alternative screws with equivalent dimensions. For fire doors the relevant regulations and approvals must be observed. The installation company / the fitter is responsible for secure fastening of the unit. Direct mounting: use the upper central hole to hang the turnmaster on to the screw and tighten lightly. Align the turnmaster parallel to the frame Fasten the unit with at least 6 screws. Mounting profile: Use the mounting profile accessory for fixing the unit onto brickwork. When the drive is fitted to the door frame, the profile provides additional fixing hole templates. When using the mounting profile: put the turnmaster into place, hold it down and turn in 3 screws at the top and bottom. Mounting profile 3 screws M5 3 screws M5 21

22 Fitting and Commissioning Instructions 6 Electrical connection 6.1 Mains connection The mains and connection cables with socket for the mains network connection and the control line must be provided on site by others. They can be installed underneath the drive under the top-hat rail. The mains connection side is always the side towards the hinges. ATTENTION: There is a risk of injury and damage through automatic operation and unexpected movements! Before using the unit for the first time, ensure that the movement of the door is unobstructed. Standard mains connection The turnmaster comes equipped with a shockproof plug and therefore does not require any electrical installation work just plug in. The socket (provided and installed by others) has to be protected with a 10 A fuse. Fixed mains connection Danger to life through electric shock. The electrical connection of the system (230 V) must be made by a qualified electrician! Observe the VDE regulations such as VDE EN and VDE 100! Before undertaking any work on the electric installation, always disconnect it from the mains network. In accordance with current regulations it must be possible to disconnect all poles of the turnmaster door drive by a switch from the mains voltage at a suitable place. (The plug and socket connection complies with this requirement.) Where the mains connection is part of a fixed installation provided on site by others, a main switch with all-pole separation must be included. When connecting cable, take care on the free ends for relief of load and not getting in contact with the metal hub. Fuse: 10 A Cable cross section: NYM-J 3x1.5² When using flex wiring, always use insulated end sleeves for the strands. Mains terminals 22

23 turnmaster 6.2 Installation and wiring diagram All cables have to be installed in accordance with the turnmaster drive configuration: - mains cables on the hinge side - low voltage towards the centre of the door (below mounting profile or in door frame) turnmaster 20 max Shockproof socket (by others) 230 V AC Si 10A (by others) L1 PE N Sensor strips 4 *) Locking mechanism 24V, 100% ED (e-opener) with shutkey diode **) Radar outside Radar inside Locking bar switch contact Secury A / MR2M 2 3 Key switch outside / access control External program switch 2 Control switch inside 2 Control switch outside 1 NYM-J 3x1,5² Shockproof socket (by others), distance max. 1m 2 J-Y(ST)Y 2x2x0,6 3 J-Y(ST)Y 4x2x0,6 4 (Included in package of sensor strips) LiYY 4x2x0,25 5 Included with package of Secury A / MR2M 2 Push buttom 'Door closing' *) at BEA 4Safe special connecting cable is required (Included in package of BEA) All wiring and cable installations have to be carried out in accordance with current regulations and the rules of the trade. The standards EN and VDE 0100 have to be complied with, if three pin plug is used. Switches for Emergency OFF and Drive OFF are not a mandatory requirement. **) Do not mix up the bolt switch contact with the door opener (this would lead to the destruction of the contact) 23

24 Master Slave RS 485 Fitting and Commissioning Instructions 6.3 Control connections Disconnect the drive from the mains Remove cover 24 V DC input Bridge plug to suit side of fitting side of fitting 1 = pushing 2 = pulling Motor Buttom 'Door closing' Temperature Encoder Program switch Mode (Modus) Radio receiver card Display (reeding direction ) UP(+) Connecting cable 2-door system Building management Smoke switch Release for opening through bolt switch contact Control of door opener max. 400 ma Sensor on hinge side Sensor opposite side of hinges Sensor power supply 24 V DC *) Test- 27 Test VDC 21 - GND potenzialfreies Relais Rauch- Schalter Reserve2 IN Türöffner 24 VDC turnmaster Gretsch Unitas GmbH Baubeschläge Johann-Maus-Str. 3 D Ditzingen Riegelschaltkontakt Sicherheits- Sensoren Kontakt- Bandseite Kontakt Bandgegenseite Service Schleuse 24 VDC + max. 1 A - Taster 1 außen Radar außen Radar / Taster innen Dauerentriegel. Programmschalter V+ - GND OFF EXIT AUTO OPEN Power supply to external equipment *) Permanent open Key switch outside DOWN (-) Control via movement sensor 24 V DC Control via movement sensor 24 V DC Connection external program switch *) Take note of overall current from 1.2 A! 24

25 turnmaster Radio receiver card (option) As an option, a hand-held transmitter is available for operating and programming the unit; it comes with a radio receiver card, which has to be installed for it to work. For safety reasons radio control systems must only be used in combination with safety sensors. To do that, the card is slotted into the control unit (see diagram on the previous page). Disconnect the turnmaster from the electricity supply. Take the cover off (see section 2.4.1) Inserting the radio receiver card: Insert the card on the side facing the motor. Activate the card in the parameter settings of the control system. Mat. no. GU Carry out settings for functions using the hand-held transmitter. Programming: See separate fitting and installation instructions for the radio receiver Hand-held transmitter (option) A lithium battery CR has to be fitted into the hand-held transmitter (included with the transmitter). For further technical data see also the operating instructions for the hand-held transmitter. IMPORTANT: The code used between transmitter and receiver card is based on an algorithm consisting of the serial number, the production code and a synchronisation number. It is a rolling code that is subject to continuous and automatic modification in order to guarantee maximum security. The transmitter code is stored in the radio receiver card. Mat. no. GU

26 Fitting and Commissioning Instructions 6.4 Connecting peripheral equipment For positioning the equipment please refer to section Automatic operation: Connecting a manual switch (rocker switch) We recommend the use of a rocker switch (not included in the delivery). Size and max. length of cable: 10 m, minimum cross section 0.14 mm² (AWG20) Automatic operation: Connecting radar sensors Principle: All sensors must be oriented in such a way that the door does not move through the sensing field of the sensor when opening and closing, otherwise the door could trigger itself. For electrical connection see the installation drawing and respective documentation by the manufacturer. Size and max. length of cable: 10 m, minimum cross section 0.14mm² (AWG20) Connecting of button 'Close door' If the use of a button 'close door' is required, see connection terminal X14. The control unit is supplied with a bridge on the control unit which has to be removed before the installation of the switch. Bridge-plug When the bridge plug is removed (see figure below), the motor is short-circuited via the relay and the diode. The whole end stage of the controls is put out of action. The controls register a fault (S010). The door can be operated by hand. The motor will continue to brake. Bridge-plug button 'close door' ATTENTION: If buttom 'close door' is been pushed when door mooves, door closes by spring force. Size and max. length of cable: 10 m, minimum cross section 0.14 mm² (AWG20) 26

27 Master Slave RS 485 turnmaster Peripheral equipment connection in automatic operation with A-opener / E-opener 2 Door blade Security A-opener Door blade hinge side Slave Master R1 R1 R2 R2 Slave Slave Door blade opposite hinge side + 24V DC 1 = brown (= plus) 2 = blue (= minus) 3 = black (= Control current) *) Test- 27 Test VDC 21 - GND potenzialfreies Relais Rauch- Schalter Reserve2 IN Türöffner 24 VDC turnmaster Gretsch Unitas GmbH Baubeschläge Johann-Maus-Str. 3 D Ditzingen Riegelschaltkontakt Sicherheits- Sensoren Kontakt- Bandseite Kontakt Bandgegenseite Service Schleuse 24 VDC + max. 1 A - Taster 1 außen Radar außen Radar / Taster innen Dauerentriegel. Programmschalter V+ - GND OFF EXIT AUTO OPEN Make sure to take note of the correlation of terminal numbers! Note: During mounting and adjusting the unit, care must be taken to ensure that the IR sensors mounted on the door leaf and the frame do not obstruct or influence each other. For positioning the equipment please refer to section External program switch FWS 27

28 Fitting and Commissioning Instructions Connecting 4SAFE LINE Note: Mind on finished floor! Later alterations of subsurface will get malfunction. IR-sensor Mind on finished floor! Later alterations of subsurface will get malfunction. This line can consist of several modules that are connected via prepared cables. Power input: 65 ma per module Please also take note of the 4SAFE instructions for initialisation, assignment of relays (side opposite hinges), sensing width, monitoring mode / parameters etc. First connect sensors among themselves before plugging power supply! Do not swap the test inputs (terminal 27 / 28)! 4SAFE Line 12-24V AC/DC Monitoring input relay 1 relay 2 COM NO NC COM NO NC Power supply + - BK GY BU RD WH YE VT PK BN GN Test Test + - Safety sensors Contact hinge side Cont. opposite hinge side 24 VDC GND Colours of strands BK = black BN = brown BU = blue GN = green GY = grey OG = orange PK = pink RD = red In order to switch from relay 1 to relay 2, set DIP-switch in position OFF TQ = turquois VT = violet WH = white YE = yellow 12-24V AC/DC 4SAFE Line INTERFACE Monitoring, anti-masking and background tracking are switched on V AC/DC Monitoring input relay 1 relay 2 COM NC COM NC Test Test + - Safety test: Once the installation has been completed, the sensor has to be aligned such that the primary closing edge is covered by the sensor s range. Then the unit should be tested to check its correct function. 28

29 turnmaster Connecting 'RevoScan' Note: Mind on finished floor! Later alterations of subsurface will get malfunction. Security sensor Security sensor opposite hinge side Security sensor Contact hinge side Contact opposite hinge side Security sensor hinge side Security sensor Default settings RevoScan: The internal preset (configuration test) of RevoScan must set to value of 4 Additional sensor on hinge side Sensor hinge side RESC-Y Security sensor Contact hinge side Contact opposite hinge side Sensor opposite hinge side Additional sensor on opposite hinge side 29

30 Fitting and Commissioning Instructions Positioning movement sensors: Door drive pushing (opposite side of hinges) Door drive pulling (hinge side) 200 Fit the movement sensor outside the sensing range of the door (and linkage)! Note: Mounting of radar motion detectors precisely above hinges my cause the wished none detection (fading out) of door blade. Caution: this function may physically not be achieved continually (>90%). The construction of hinges plays a determining role. Suggestion: Do some tests before fixing finally. min. 500mm Safety sensors turnmaster pushing turnmaster pulling Slave Slave Master Slave Schematic arrangement of sensors The number and arrangement of sensors depends on the safety analysis! The illustration here shows two sensors on the hinge side and the side opposite the hinges. 30

31 Master Slave RS 485 turnmaster Connecting of smoke detector ORS ORS ORS ORS turnmaster Gretsch Unitas GmbH Baubeschläge Johann-Maus-Str. 3 D Ditzingen 24 VDC + max. 1 A - potenzialfreies Relais Dauerentriegel. Rauch- Schalter Reserve2 IN Türöffner 24 VDC 28 Test 27 Test VDC 21 - GND Riegelschaltkontakt Sicherheits- Sensoren Kontakt- Bandseite Kontakt Bandgegenseite Taster 1 außen Radar außen Radar / Taster innen Programmschalter Service Schleuse V+ - GND OFF EXIT AUTO OPEN

32 Fitting and Commissioning Instructions 6.5 turnmaster functionsn unktion EIN/AUS Internal program button The program switch can be used to set the following programms of functions when pushing the button: (Also monitor detailed informations in 'operating instructions') Drive ON: The yellow LED lights up. Drive OFF: The green LED lights up. All control inputs are de-activated except the Outside Switch input. It is possible to open the door manually against the force of the spring. The closing process is controlled by the motor. The sensor does not monitor the closing movement. Exit Trouble: The first yellow LED lights up. The drive works in the preset operating mode. Only the input for outside Radar is deactivated. Automatic The second yellow LED lights up. The drive works in the pre-set operating mode. All control inputs are active. Open The third yellow LED lights up. In the automatic program types the door opens and remains in the open position. It is possible to close the door by switching the program switch. The red LED is flashing. In case of easy faults the malfunction can be deleted by pushing the program switch button. The error is shown on internal display by code no. Note: If needed: confirm the mistake / reset by short pushing. On error E101: hold button approx. 3 s until display expires. After 'power down' the program function has to be selected again (after return of power, the operation of drive always starts with OFF). Fault red Operation green Program button Internal program switch (underside of drive) Function selection switch FWS (external) yellow Exit Automatic Open 32

33 turnmaster External programm switch (function selection switch FSS) The external program selection switch can be used for manual selection of the functions listed in section If this has been connected, it will be the master switch. It will then no longer be possible to make a selection from the internal button. However, the LEDs will show the selected type of program. In case of malfunction the internal program button can be used by pushing, or the external program selection switch simly to be turned the key into different program and back again. (exceptional error code E101). In order to prevent unauthorised use, always take out the key to the program selection switch after selecting the desired operating mode. The different programs are described in the operating instructions manual. Installation and connection Once the external program switch has been connected, it has to be specifically detected by the control system. To do this, disconnect the drive from the mains shortly. OFF Drive out of service WAY OUT Kein Zugang von außen AUTOMATIC OPEN Door permanent open Functional sequence of automatic operation In automatic operation mode, the drive can be activated through one of the control inputs Internal Radar, External Radar, Radio Input or the outside key switch. That means that in the operating modes Operation and Exit the electric door opener is selected and the door opens in accordance with the specified force and speed profile and then closes again after the hold-open period Functional sequence low energy The functional sequence is the same as described in the section on automatic operation. The forces that can be transmitted from the drive to the door are limited to the permitted values specified in Standard DIN

34 Fitting and Commissioning Instructions Functional sequence Servo In the servo operating mode the drive can be controlled via the inputs Internal / External Radar, the outside switch, the radio input or the presence detection sensors fitted to the door leaf. The presence detection sensor inputs are also active in the closed position. In the sensor on the hinge side the wall masking is active. When a signal is received, the motor will be activated lightly. The motor moment and the drive spring moment are in balance. The motor current required for achieving a state of balance has been determined during the learning cycle and is set for the whole door opening angle. The door will always have to be opened manually. The presence detection sensor on the opposite side of the hinges is active during the closing movement and prevents a collision with persons. The end position damper is active. After the hold-open period (period motor receives curre nt) the motor will close the door in a controlled fashion. Again, as described under automatic operation, the program selection switch can be used to select the programs OFF, OPERATION, EXIT or OPEN External key-operated button (terminal 15,16) Irrespective of the setting of the program and function switches, the drive can be triggered via the key-operated switch at any time. Connection to the control at terminals external button Bolt switch contact (terminal 31, 32) The unit comes with the connection port on the controls bridged.. Connect the bolt switch contact in accordance with its own documentation. The connection should be assigned to opener. Otherwise the turnmaster will not respond. Warning If this connection is confused with the e-opener, the contact of the bolt switch contact will be destroyed! It is imperative to check the colours of the cables again before commissioning the unit Load current e-opener (terminal 29,30) When the drive is activated through one of the control inputs, the e-opener will, from the closed position, first receive current via the switch output. The drive will be started with a time delay. The delay time can be adjusted; its default setting is 100 ms. Once the door has reached a certain opening angle which can be adjusted the current supply to the door opener will cease. If the drive is activated by the safety sensor while the door is closing, the movement of the door will be reversed. The system will react in one of two possible ways: Case 1 - the door opening angle is still greater than 10 : the drive will receive current but the door opener will not. Case 2 - the door opening angle is smaller than 10 : electric current is released to the drive and door opener at the same time. This makes sure that the locking mechanism does not get entangled No-load e-opener (terminal 29, 30) The functional sequence is the same as for the load current opener but the current flow is inverted. That means, in order to unlock the door the current is cut Motor lock A-opener (terminal 19, 20 and 29) When the drive is activated through one of the control inputs, the A-opener will, from the closed position, first receive current via the switch output. The drive will be started with a time delay. The delay time can be adjusted and has to be set to 1.5 to 2 s. 34

35 turnmaster Permanent unlock (not fire protection system) This function is made for door systems with which the activation-delay of automatic door-opener may disturb the comfortable walking. The permanent unlock has to be activated with a contact bridge on terminal 17/18 and by changing parameter 09 on value 3. Is the bridge set, only with a first activation the time function 'activety-delay after unlock' is operative. With all further openings, the door starts moving immediately within the preset time-window of permanent lock (standard preset 15 min), because the lock bar /-latch will stay in a retracted position. The time of permanent unlock will be started newly by each activation. The door locks only if the contact bridge will be interrupted, the time of permanent unlock is passed by, or the drive is switched to OFF. If, with an activated 'permanent unlock' the parameter 9 is set to value 4, the latch will extend again (so that the door is still locked by latch) but the lock-bar remains in the retracted position. With a new activation the door now gets enabled with a delay of 150 ms by load current e-opener. 6.6 Completing the fitting Fitting the side parts The plastic side parts are slotted in as shown and then put vertical. There will be an audible click. Take them off again as per illustration in section 4.5. Side part (both sides) Fitting a door stopper Since the door learns the possible opening width itself, there needs to be a limiting device for the door (door stopper) in all cases. Fit a door stopper to limit the opening movement door stopper min. 80% of door width ca. 120 pushing max. 100 pulling 35