Condensate Drain Valve Assemblies
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1 4 Condensate Drain Valve Assemblies 2-way normally closed operation Compact design Adjustable timers with status indication 1
2 4 Condensate Drain Valve Assemblies Compressed air is used extensively in manufacturing and other processes to power various pneumatic equipment. When air is compressed, the temperature can typically rise to over 400 F. As the air in the system begins to cool, condensate is formed. This condensate, if not drained properly, will damage equipment and decrease the overall efficiency of your compressed air system. ASCO condensate drain valve assemblies are designed to effectively drain excess condensate from receiver tanks, pre-filters, separators, air dryers, and drip legs. By utilizing ASCO's proven solenoid and piloted piston valves, condensate drain valve assemblies will enhance the reliability and extend the life of your compressed air system. Benefits Reduced on-site labor, installation time and assembly costs Compact design for use in small areas Adjustable timers with status indication and agency approvals Wide range of options and levels of assembly Proven ASCO solenoid valve design and quality Easy maintenance 1/4" to 1" NPT Typical compressed air system diagram Piloted Piston Series ASCO's new range of clog-proof drain valves features the 8290 series piloted piston valve, known for its proven ruggedness and dependability. It is available in 3/8" to 1" NPT and features a 316 Stainless Steel body for durability and fluid compatibility. Because of its design, it is a zero maintenance valve which requires no condensate filter or strainer. The 8290 is an economical alternative to electric motorized ball drain valves. Solenoid Series ASCO's new condensate drain valve assemblies feature 2-way, normally closed solenoid valves with brass bodies. Their compact design saves space, simplifies service, and improves performance. A short stroke design allows for increased life of vital components. Each assembly features an adjustable, solid state timer with LED indicators and a Type 4 rating. To calculate the volume of condensate that can be drained by the valve: Fg = square root of pressure drop Fg x Cv = GPM (Gallons Per Minute) GPM/60 = GPS (Gallons Per Second) GPS x 128 = OPS (Ounces Per Second) OPS x On time of valve (seconds) = DV (Drained Volume)
3 Construction Valve Parts in Contact with Fluids Part Solenoid Drain Valve Piston Valve Solenoid Pilot Piston Drain Valve Body Brass 316L Stainless Steel Stem L Stainless Steel 1 Core Tube Stainless Steel - Bonnet Stainless Steel Plated Steel - Core and Plugnut Stainless Steel - Springs Stainless Steel - Disc NBR FKM 316L Stainless Steel ➁ Disc Seals NBR FKM PTFE Shading Coil Copper - Stuffing Box L Stainless Steel Stuffing Box Seal - - PTFE Wiper Seal - - FKM Screw L Stainless Steel ➂ Stainless Steel for 50mm. ➁ Brass for 50mm. ➂ No screw for 50mm. Valve ) Timer % ) Timer % ) Pilot Valve % ) Electrical Standard Coil Class of Insulation Watt Rating and Power Consumption AC DIN Spare Coil Family AC/DC DC Watts Watts VA Holding VA Inrush Ambient Temp. F F to F to 140 ZA34A F to 140 Z614A F to 140 Z134A Specifications (Assembly) Inlet Pipe Size (ins.) Valve Outlet Pipe Size (ins.) Valve Orifice Dia. (ins.) Cv Flow Condensate Drained (oz/sec.) 1 Solenoid Assembly - Normally Closed - with Timer Operating Pressure Differential (psi) Min. Water Pilot Pressure (psi) Air or Water 1/4 F 1/4 F 1/ /2 M ➃ 1/4 F 1/ /8 F 3/8 F 7/ /2 M ➃ 3/8 F 7/ /2 F 1/2 F 9/ /2 M ➃ 1/2 F 9/ Pilot Operated Assembly - Normally Closed - with Pilot Valve and Timer Range 3/8 F 3/8 F 3/ to 150 1/2 F 1/2 F 1/ to 150 3/4 F 3/4 F 3/ to F to 150 Featured Assembly Components Assembly Number ➁ Electrical Connections Mechanical / Maintenance CDVA0JPJW5XCMLL - - CDVA0JPK1QZBSVN DIN to 6' cord w/n.a. plug - CDVA0JPL6ND5VR2 - Manual Shutoff / Filter CDVA0JPLC7F5104 DIN to 6' cord w/n.a. plug Manual Shutoff / Filter CDVA138122AKBA8 - - CDVA13817MCJGKA DIN to 6' cord w/n.a. plug - CDVA1382CJSCKEQ - Manual Shutoff / Filter CDVA1382J3UBQPS DIN to 6' cord w/n.a. plug Manual Shutoff / Filter CDVA1MSH84LMV4U - - CDVA1MSHDPNM0DW DIN to 6' cord w/n.a. plug - CDVA1MSJJM2F39A - Manual Shutoff / Filter CDVA1MSJQ64E8JC DIN to 6' cord w/n.a. plug Manual Shutoff / Filter CDVA5G5JCJP39FN - CDVA5G5JJ3R2EQQ DIN to 6' cord w/n.a. plug CDVA60Q0JLZ5L7A - CDVA60Q0Q614RGC DIN to 6' cord w/n.a. plug CDVA6K8GQP97PW0 - N/A CDVA6K8GW8B6V52 DIN to 6' cord w/n.a. plug CDVA73790TM3NV6 ➂ - CDVA73796CP2U48 ➂ DIN to 6' cord w/n.a. plug 1 Volume of condensate drained per second at max operating pressure. ➁ Additional assemblies available through configurator. ➂ Also available in bronze. ➃ Manual Shutoff / Filter 1
4 Specifications (Solenoid Valve) Operating Pressure Differential (psi) Pipe Orifice Volume Drained AC DC Size Dia. Cv per Second Fluid Wattage (ins.) (ins.) Flow (oz/sec.) 1 Min. Water Water Temp. F Brass AC DC Solenoid Drain Valve - Normally Closed 1/4" 1/16" SC8261S /4" 3/32" SC8261S /4" 1/8" SC8261S /4" 5/16" SC8261S /8" 25/64" SC8238S /8" 7/16" SC8238S /2" 1/2" SC8238S /2" 9/16" SC8238S Volume of condensate drained per second at max operating pressure (AC). Specifications (Piston Valve) Operating Pressure Differential (psi) Air or Water Pilot Pipe Orifice Volume Drained Pressure (psi) Size Dia. Cv per Second Fluid (ins.) (ins.) Flow (oz/sec.) 1 Min. Water Temp. F 316 Stainless Steel Min. Pilot Operated Piston Valve - Normally Closed 3/8" 3/8" A /2" 1/2" A /4" 3/4" A " 1" A " 1" A386 ➁ Volume of condensate drained per second at max operating pressure. ➁ Brass/bronze body. Specifications (Pilot Valve) Operating Pressure Differential (psi) Pipe Orifice AC DC Wattage Size Dia. Cv Fluid (ins.) (ins.) Flow Min. Air or Water Air or Water Temp. F Brass AC DC 3 way Solenoid Pilot Valves - Normally Closed 1/8" 1/16" SC8356A002V Assembly Components Assembly Part Numbers Size Drain Valve Pilot Valve Timer Power Cord Ball/Strainer CDVA0JPJW5XCMLL 1/4" SC8261S / CDVA0JPK1QZBSVN 1/4" SC8261S / CDVA0JPL6ND5VR2 1/4" SC8261S / CDVA0JPLC7F5104 1/4" SC8261S / CDVA138122AKBA8 3/8" SC8238S / CDVA13817MCJGKA 3/8" SC8238S / CDVA1382CJSCKEQ 3/8" SC8238S / CDVA1382J3UBQPS 3/8" SC8238S / CDVA1MSH84LMV4U 1/2" SC8238S / CDVA1MSHDPNM0DW 1/2" SC8238S / CDVA1MSJJM2F39A 1/2" SC8238S / CDVA1MSJQ64E8JC 1/2" SC8238S / CDVA5G5JCJP39FN 3/8" 8290A791 SC8356A002V 120/ N/R CDVA5G5JJ3R2EQQ 3/8" 8290A791 SC8356A002V 120/ N/R CDVA60Q0JLZ5L7A 1/2" 8290A792 SC8356A002V 120/ N/R CDVA60Q0Q614RGC 1/2" 8290A792 SC8356A002V 120/ N/R CDVA6K8GQP97PW0 3/4" 8290A793 SC8356A002V 120/ N/R CDVA6K8GW8B6V52 3/4" 8290A793 SC8356A002V 120/ N/R CDVA73790TM3NV6 1" 8290A386 SC8356A002V 120/ N/R CDVA73796CP2U48 1" 8290A386 SC8356A002V 120/ N/R 2
5 Dimensions (Solenoid Series) Assembly Number A B C D E CDVA0JPLC7F CDVA1382J3UBQPS CDVA1MSJQ64E8JC E B 1.68 D 2.90 A STRAINER INLET, 1/2 NPT VALVE OUTLET, 1/4, 3/8, OR 1/2 NPT 3.82 C Dimensions (Piloted Piston Series) Assembly Number A B C CDVA5G5JJ3R2EQQ CDVA60Q0Q614RGC CDVA6K8GW8B6V CDVA73796CP2U A C 1.68 PILOT EXHAUST 2.90 B PILOT INLET PILOT INLET, 1/8 NPT VALVE INLET, 3/8, 1/2, 3/4 OR 1" NPT 3
6 Timer Timing Ranges: Standard: On: 2 sec. to 40 sec. Off:.5 min. to 45 min. Optional: On:.5 sec. (minimum), 45 min. (maximum) Off: 2 sec. (minimum), 4 hours (maximum) All solid state, no moving parts to wear Manual override for testing/resetting % ) approvals Type 4 rated MOV voltage suppression LED status lights Ambient temperature range: 14 F to +122 F Power Cord Allows for easy connection to AC wall outlet UL recognized Other termination types available upon request Specification Construction Cord 6 Feet Long PVC Outer Jacket Conductor 3 x 18 AWG - Contacts - Silver Plated Brass Plug Housing 3 Prong North American Nylon Power Rating 5 amp - Voltage Rating 250 V - Environmental Rating TYPE 1,3,4 / IEC IP67 - Terminal Seal Gasket - NBR Manual Shutoff / Filter Prevents debris from clogging valve Hand turn isolation valve for maintenance of strainer or drain valve Knurled strainer screen end cap for easy maintenance Brass body Specification Construction Pressure (psi) Temp. (F) Mesh Strainer 40 Micron Stainless Steel Manual Shutoff Handle 1/4 Turn Chrome Plated ABS Ball Seal - PTFE End Cap Seal - NBR 4
7 4 Condensate Drain Valve Assembly Configurator ASCO simplified the condensate drain valve assembly selection process with an online catalog number configurator. Once you have determined the required features, you can easily construct a catalog number by clicking on each feature and then clicking the View Details button. A second screen will appear, which provides the product catalog number, product attributes, and 3D CAD models. The configurator is programmed to accept only valid constructions. In addition to creating a catalog number, the configurator can also decipher a catalog number. Type a valid CDV catalog number into the window next to the Enter Catalog Number button. The configurator automatically highlights the appropriate construction features. In order to use the online configurator go to: 5
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2/2 ) % ) % ) Assemblies. Solenoid and Piloted Piston Valve Series Condensate Drain Valve Assemblies. Brass or Stainless Steel Bodies 1/4" to 1" NPT
4 Solenoid and Piloted Piston Series Condensate Drain Brass or Stainless Steel Bodies 1/4" to 1" NPT 2/2 Features Designed to automatically drain condensate in compressed air systems Piloted piston assemblies
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