Installation instructions, accessories. Towbar, detachable (Plug-in Hybrid)

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1 Installation instructions, accessories Instruction No Version Part. No , Towbar, detachable (Plug-in Hybrid) IMG Volvo Car Corporation Towbar, detachable (Plug-in Hybrid) V1.2 Page 1 / 28

2 Special tools FIXTURE (UNIVERSAL/TRANSAXLES) Tool number: Tool description:fixture (UNIVERSAL/TRANSAXLES) Tool boards: JACK (HYDRAULIC) Tool number: Tool description:jack (HYDRAULIC) Tool boards: Extension rod Tool number: Tool description:extension rod Tool boards:80 Materials Designation Part number Rust inhibitor, low viscosity Equipment IMG IMG IMG IMG Page 2 / 28

3 IMG Page 3 / 28

4 Information 1 Read through all of the instructions before starting installation. Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation. Ensure that all tools stated in the instructions are available before starting installation. Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps. In the event of any problems with the instructions or the accessory, contact your local Volvo dealer. Color symbols 2 Note! This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps. IMG Used for focused component, the component with which you will do something. Used as extra colors when you need to show or differentiate additional parts. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc. Used when the component is not fully removed from the vehicle but only hung to the side. Used for standard tools and special tools. Used as background color for vehicle components. This instruction covers a Plug-In Hybride vehicle. Page 4 / 28

5 3 Warning! Observe caution when working near the high voltage system. This car is equipped with a high voltage type electrical system. Components in the high voltage system work with dangerous voltages. These components are connected with orange wires. IMG Removal 4 Remove the screws. IMG Page 5 / 28

6 5 Remove the screws. IMG Remove the screws. IMG Page 6 / 28

7 7 IMG Request the aid of a colleague for this procedure. IMG Page 7 / 28

8 9 IMG Caution! The part is to be reused. Note! The screws are to be reused. IMG Page 8 / 28

9 11 Remove the screws. IMG IMG Page 9 / 28

10 13 IMG IMG Page 10 / 28

11 15 Caution! Make sure that the exhaust flexible pipe is not forcibly bent or twisted. IMG IMG Page 11 / 28

12 17 IMG IMG Page 12 / 28

13 19 IMG Scrape off all sealant from the flat surface. Clean the surfaces. Repeat on the other side. IMG Accessory installation Page 13 / 28

14 21 IMG Note! Note the position. IMG Page 14 / 28

15 23 Caution! Make sure that the exhaust flexible pipe is not forcibly bent or twisted. Note! Only tighten the nut finger tight at this stage. Install the screws. Repeat on the other side. Use special tool: T , FIXTURE (UNIVERSAL/TRANSAXLES) IMG Use special tool: T , JACK (HYDRAULIC) 24 Repeat on the other side. IMG Page 15 / 28

16 25 Repeat on the other side. Use special tool: T , Extension rod IMG Installation 26 IMG Page 16 / 28

17 27 IMG IMG Page 17 / 28

18 29 IMG IMG Page 18 / 28

19 31 IMG Use:, Rust inhibitor, low viscosity Repeat on the other side. IMG Page 19 / 28

20 33 IMG Locate relevant marking. IMG Page 20 / 28

21 35 Apply tape to the other side, opposite the marking lines. IMG IMG Page 21 / 28

22 37 Deburr edges IMG Vehicles with Polestar Performance diffuser 38 Cut the component following the instructions in the graphic. Deburr edges IMG All vehicles Page 22 / 28

23 39 Connect the connector. IMG Request the aid of a colleague for this procedure. IMG Page 23 / 28

24 41 IMG Install the screws. IMG Page 24 / 28

25 43 Install the screws. IMG Install the screws. IMG Page 25 / 28

26 45 There may be parts in the accessories kit that are not needed for this installation. IMG Take the label from the kit and attach it to the underneath of the cargo compartment mat as illustrated. Attach the four corners of the label using staples. IMG Vehicles with Polestar Performance diffuser Page 26 / 28

27 47 IMG Applies to all other vehicles 48 There may be parts in the accessories kit that are not needed for this installation. IMG Page 27 / 28

28 49 There may be parts in the accessories kit that are not needed for this installation. IMG IMG Page 28 / 28

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