Installation Manual MINI-SIREN

Transcription

1 Installation Manual MINI-SIREN Model: RDS Model: RDS-RK New optional arrow-stick control available in both models; RDS-RK-A and RDS-A Touch Pad as shown Contents Unpacking... 1 Description... 1 Installation... 2 Safety... 2 Mounting... 3 Wiring Instructions... 3 Siren Rear Panel Connections... 4 Operating Instructions... 6 Standard/Optional Features... 6 Operation Programming... 7 RDS Push Button Label Installation Instruction 11 Service and Maintenance Troubleshooting Vehicle Boosting Specifications RDS Packing Lists 14 Warranty Return Policy Contact Information Part# Aug. 25, 2009

2 Description The mini-siren is a compact unit designed with built in siren and light control. The touch pad control panel makes it easy to use. The 9 outputs provide flexibility for desired configurations. With its small size and optional remote control, the Mini-siren takes up little space and is easy to install. Unpacking Before beginning any installation, unpack the equipment received. After unpacking, examine all components received for any damage that may have occurred while in transit. If any damage has occurred, file a claim immediately with the courier stating the extent of damage. Check all envelopes, packing slips, shipping labels and tags before removing or destroying them. To ensure your satisfaction, open all cartons and report any shortages within 48 hours of receipt. WARNING The D&R Electronics Mini-siren is an advanced microprocessor based system. Serious malfunctions and/or improper operation will result if the installation procedures are not followed. Refer to any accompanying diagrams and pay particular attention to WARN- INGS and CAUTIONS listed in this document. Follow instructions exactly as shown and where so indicated. Sound Hazards Your hearing and that of others, in or near your emergency vehicle could be affected by the loud sounds generated. Damage could result because of short-term exposure to moderately loud sounds. Each jurisdiction (country, province/state, etc.) can have specific recommendations governing exposure to sound. Your employer is one source to obtain information regarding this subject. Safety Installer Qualifications For proper installation of this product: you must have a good understanding of automotive electrical systems and procedures, as well as proficiency in installation and servicing of emergency vehicle sound, lighting and warning equipment. Installation During Installation DO NOT connect this system to vehicle battery until ALL other electrical connections have been COMPLETED, and you have checked that no short exists. If using non-d&r Electronics components, such as speaker or siren amplifier, be sure that they have compatible wattage ratings. All speakers should be installed in a location that will produce minimum sound levels inside the vehicle, while maximizing the signaling effectiveness. Part#: Aug. 25, 2009

3 Objects in front of the speaker(s) can severely reduce the sound output. To maximize sound output, ensure that there are no obstructions in front of the speaker(s). Position the control unit so that the vehicle, controls and microphone can be operated safely. High current conductors (wiring) short-circuiting to the vehicle frame can cause sparks which could result in electrical fires or flying molten metal. DO NOT route wiring or install any equipment in the deployment path of an air bag. A proper ground connection between the system and the vehicle chassis ground must be made in order for the system to function properly. FOLLOW installation instructions regarding grounding. After installation Test the completely installed system to ensure that it is operating properly. Test normal vehicle functions, including horn and light systems to ensure that they operate as in a normal vehicle. These instructions should be kept in a safe place and referred to when servicing and/or reinstalling the product. Mounting The Mini-siren comes in two (2) standard configurations, as one compact unit with the touchpad mounted on the front of the Mini-siren, the other as a two-piece kit with the touchpad as a separate remote unit from the Mini-siren. If your Mini-siren is configured as one compact unit, the unit must be mounted in a location safe and easy for the user to access while operating the vehicle. If your Mini-siren is configured as a two-piece kit, the touchpad must be mounted in an easily accessible and safe location, but the main unit can be mounted in the trunk or some other safe out-of-the-way location. When mounting, ensure the unit is secure and will not come loose in the case of a collision. The Mini-siren may come with a variety of mounting brackets. Choose the bracket that best secures the Mini-siren in the desired mounting location. Wiring Instructions Plan all cable lengths and routing with care. Ensure that sufficient cable is left on each end to allow for cable slack. This allows for easy removal of components for maintenance and repair. Do not connect power to the Mini-siren until the wiring layout and connections have been verified and checked for possible shorts. Cable routing can be an important factor in radio transmission interference. Radio signal cabling and power cabling should be kept separate. If a cable harness is used, ensure that the harness is handled with care during installation to prevent any damage to the individual wires within the harness. Part# Aug. 25, 2009

4 Figure 1 RDS - Siren Rear Panel wiring connection points GND The ground terminal should be connected to the negative terminal of the battery or vehicle chassis using a black 8 gauge wire. When connecting the ground wire, ensure that it is physically secured to the chassis or battery terminal. Ensure the electrical connection is not obstructed by paint on the chassis. Never run two ground cables for one ground connection, thus creating a ground loop. 12V This is the main power connection and should be connected to the positive terminal of the battery using an 8 gauge wire. A fuse or circuit breaker should be installed on this wire in a location as close to the battery as possible. Outputs 1 to 3 (+12V outputs) These 3 outputs can be used to control light modules or other devices. These outputs are controlled by the slide switch. High power loads can be connected to these outputs as they have a higher output current rating than other outputs (see specifications). Outputs 4 to 8 (+12V outputs) These outputs can be used to control light modules or other devices. These outputs are controlled by the pushbuttons SW7 to SW12 on the touchpad. Output 9 (Relay Contact output) Output 9 has three (3) terminals. The terminals are N.O. (Normally Open), N.C. (Normally Closed), and COM (common)., output 9 is activated via SW12 on the touch pad. MIC Microphone input. Part#: Aug. 25, 2009

5 Volume - On the backside of the Mini-siren unit there are two (2) variable resistors labeled: MICR and RADIO. These are used to adjust the volume of the microphone and the radio respectively. To adjust the volume, use a precision screw driver to rotate the plastic screw-head in the appropriate variable resistor. Clock-wise will decrease volume and counter-clock-wise will increase volume. P. KILL Park Kill input is activated automatically when the vehicle is shifted into park. Park Kill activation immediately disables all siren tones. Connect the P. KILL pin to the vehicle transmission neutral safety switch signal wire. This wire should output 0V when the vehicle is shifted into park. IGN Ignition input should be connected to the vehicle ignition signal that outputs 12V only when the ignition is ON. RADIO Connect the two (2) RADIO pins to either side of the two-way radio speaker in the vehicle. This is for the Radio Rebroadcast feature, any incoming radio signal is sent to the PA system. SPK Speaker output pins to be connected to a DRSC100 or compatible speaker. H. RING Horn Ring input to be connected to the horn ring relay output in the vehicle. Horn ring relay outputs 12V when vehicle horn button in pushed to activate horn. HORN Horn output to be connected to the horn of the vehicle (existing connection in vehicle from horn ring relay to horn must be cut). DATA COMM. - This data connection is for the arrow stick or light bar controller, this sends the control signals for arrow direction and other commands from the touch pad. Figure 2 - RDS Touch Panel without Arrow Stick Remote Touchpad (IF EQUIPPED) The RDS-RK (remote keypad model), allows for the installation of the RDS mini-siren in an alternate location. This is useful when the space in a vehicle s console does not permit the mounting of the whole siren and touch pad combination. The layout and factory defaults are the same for both console and remote mount RDS as shown in Figure 2 this identical to Figure 3 RDS Touch pad with arrow-stick control. Part# Aug. 25, 2009

6 Operating Instructions Standard Features: The following are standard for the RDS, along with the features covered in the operations section of this manual. Adjustable Touch Pad Backlighting Activated by the ignition, the touchpad buttons have LED s to light every button. The backlight brightness is adjusted by holding SW1 (STBY/PA). Beep Alert Alerts the user that a system function is active. When functions are left ON for several minutes, touchpad will beep to remind user that functions are activated. Optional Features: Arrow-stick control - this feature is purchased as an option and requires an RDS touch pad with the arrow stick control feature, this can be identified by the 3 additional LED s over SW12 as shown in Figure 3 and the other programming sections of this manual. Operation: STBY/PA (SW1) when pressed, all siren tones are forced off and standby mode is activated. When in standby mode, pressing the vehicle horn will sound a momentary AIR HORN. This can be programmed to give a wail instead SEE Table 1-6. INTER CLEAR- (SW2) is a dual function switch (Inter clear or Radio Re-broadcast) see programming steps on page 9. When activated the Inter Clear feature will cycle through the standard siren tones (Yelp, Stinger, Hyper-Yelp), maintaining each tone for couple of seconds. RADIO Rebroadcast The two-way radio in the vehicle can be re-broadcasted over the PA system by programming this feature for SW2. Once programmed to rebroadcast the Radio, the inter clear function will not be available. To program see page 9. Siren Tones WAIL (SW3), YELP (SW4), and STINGER (SW5) siren tones are activated by pressing the appropriate touch button on the touchpad. AIR HORN (SW6) The electronic air horn can be sounded by pressing the AIR HORN button. This function overrides other siren tones and this is the factory default for this switch. SLIDE SWITCH - is factory set to control outputs 1, 2, and 3, NOTE: each ON position is indicated by the 3 LED s above the SLIDE SWITCH, and each out put is in progressive to the previous (eg. Position 2 is output 1+2, and position 3 is output 1+2+3). Each position of the slide switch can also be programmed to control other functions this is outlined in Slide Switch Programming on page 9. OUTPUT 4 to 7 - controlled by Sw7, SW8, SW9, SW10; this activates the corresponding output. Part#: Aug. 25, 2009

7 OUTPUT 8 - (SW11) This is a programmable ON/OFF (factory default) or TIMED OUTPUT that can be used as a SHOT GUN (SG) timer. In timed mode this Button may be used to unlock the Shot Gun. This switch can be programmed to function in one of the following modes; Momentary Output activated while button is pushed Timer Nine (9) seconds or Twenty (20) seconds delay Solid Remains ON until the button is pressed again to deactivate. These functions can be set to work with ignition ON/OFF, to program see Table 1 and 2 on page 8. OUTPUT 9 - (SW12) controls a relay whose contacts are labeled OUT 9 on the back of the RDS. These relay contacts can be used to implement HLD (headlight Defeat) or other functions. NOTE: When the arrow-stick control is activated direct control of output 9 from SW12 is not available Programming Figure 3 below shows the numbering of the switches, and information needed for programming the RDS touchpad. To program, follow the directions in the following pages. All program modes follow a common sequence of steps; 1) Enter programming mode by holding down the indicated 2 switches and waiting for the 2 - Beeps. 2) Use the tables to set up the outputs and functions, by setting the switches ON or OFF this will be indicated by the LED s inside the switches. 3) Set switches SW1 to SW8 according to Tables 1 and 2, to program the desired setting for each function. 4) Save by holding SW1 until the Long Beep is heard. Part# Aug. 25, 2009

8 Figure 4 - Programming Mode for Tables 1 and 2 OUTPUT TABLE 1 ACCESSED BY HOLDING DOWN SW7, SW11 This table represents the equivalent of a settable DIP switch as a soft table SOFT SWITCH OFF PHYSICAL OUTPUT ON PHYSICAL OUTPUT 1 SW12 SOLID * 9 SW12 MOMENTARY 9 2 SW12 ACTIVE W/O IGN. * 9 SW12 ACTIVE W / IGN 9 3 SW11 ACTIVE W/O IGN. * 8 SW11 ACTIVE W/ IGN 8 4 SEE TABLE SEE TABLE AIR HORN ON STBY * WAIL ON STBY 7 BEEP ALERT * NO BEEP ALERT 8 DO NOT CHANGE * Other switches may be active and lit - ONLY change the ones indicated by these tables for this programming step. TABLE 2 - Setting for Soft 4 & Soft 5 for defining Physical OUTPUT 8 on SW11 SET- TING SW4 SW5 OUTPUT 8 (SG) FUNCTION 1 OFF * OFF * OUTPUT 8 SOLID 2 OFF ON OUTPUT 8 TIMER (20 SEC) 3 ON OFF OUTPUT 8 MOMENTARY 4 ON ON OUTPUT 8 TIMER (9 SEC) * FACTORY DEFAULT Part#: Aug. 25, 2009

9 INTER CLEAR / RADIO PROGRAMMING 1. To enter programming mode press and hold for 2 sec switch SW8 and SW9. 2. While in programming mode, SW9 through SW12 may flash and others may be lit. 3. To choose RADIO function set SW3 in OFF position, for the INTER CLEAR function, set SW3 in ON position. 4. Save new program by holding down SW1 (STBY/PA). SLIDE SWITCH PROGRAMMING - Master Modes The slide switch positions can be programmed to act as a master, in this mode other outputs and functions can be activated along with the output controlled by the switch position. 1. To enter in the programming mode press in the same time: * for slide switch position 1: SW7, SW8 ** for slide switch position 2: SW7, SW9 *** for slide switch position 3: SW7, SW10 2. Keep the switches pressed for about 2 sec. when the touchpad beeper will make 2 short beeps and the indicator LED for the selected position will start to flash. Part# Aug. 25, 2009

10 3. With the programming mode activated, turn ON all the switches desired to come ON with the selected slide switch position and turn OFF all the switches not desired to come ON with the selected switch position. 4. Save the configuration by pressing SW1 for about 2 sec., when the touchpad beeper will make a long beep. 5. Check the new slide switch configuration Note: if SW 11 & SW 12 are set to be momentary, they cannot be controlled with the MASTER function. ADDITIONAL PROGRAMMING - For Arrow-Stick Control The Factory default is for SW12 is to control Output 9, Arrow-stick mode must be activated a then set to follow the master slide switch if desired. 1. To enter programming mode press and hold for 2 sec switch SW7 and SW While in programming mode, SW12 may flash. 3. To choose Arrow Stick ON function; set SW1 in ON position. 4. Save this program by holding down SW1 (STBY/PA) until the long beep is heard. Individual preset default patterns can now be assigned to the Master Switch positions; 1. To enter the programming mode press at the same time the following: * for slide switch position 1: SW8, SW10 ** for slide switch position 2: SW8, SW11 *** for slide switch position 3: SW8, SW12 2. Keep the switches pressed for about 2 sec. when the touchpad beeper will make 2 short beeps and the indicator LED for the selected position will start to flash. 3. Select one of the 5 default patterns by turning on one of the highlighted pattern switches (SW2 to SW6). Part#: Aug. 25, 2009

11 4. Save the selection by pressing SW1 for about 2 sec., when the touchpad beeper will make a long beep. 5. Repeat this for the remaining slide switch positions. This is the first on pattern that will appear when the master switch is set. The pattern can be changed while the arrow-stick is on. But will always default back to this selected pattern when the master switch is turned off and set again. Only one pattern can be set as the default pattern for that master switch position. RDS PUSH BUTTON LABEL INSTALLATION INSTRUCTION Depress Tab on each end to separate front and back 1 Remove the red switch knob. 2 Depress the front cover hold down tabs, on the ends of the touch pad unit to separate the front cover. A coin will work. 3 Select the appropriate push button label from the enclosed label packet. 4 Orient the label in the same direction as the existing top row labels and with the top cover resting on a flat surface, press it on. 5 Apply all required labels in the same way. 6 When all required labels are installed, re-install the front cover. Put one end of the cover back in the seated position and then depress the hold down tab on the opposite end and snap on that end of cover. 7 Re-install the red switch knob. Service and Maintenance: The RDS, TP and any other associated equipment is designed to be maintenance free, should the unit require service please return it to D&R or one of its authorized service depots. Part# Aug. 25, 2009

12 Troubleshooting PROBLEM POSSIBLE CAUSE PROBABLE SOLUTION System runs properly but shuts down when heavy outputs are turned on. Some functions do not operate properly. Vehicle battery is low on charge. Bad wiring Bad wiring in the car. Recharge vehicle battery or use outputs when vehicle is running and check the car wiring. Ensure proper fuse rating when replacing a fuse and check the car wiring. Functions work but there is no backlighting, when engine is running. System runs properly but shuts down while running and starts again. Some functions blow the associated fuses when activated. There is a burning smell when heavy loads come on. Lights are dim and wires are heating up. Lights dim when another light is turned on. Siren s tone changes when another light or heavy load comes on. No power to 12V FROM IGN pin. Vehicle circuit breaker not rated properly, and is overheating. Loads are exceeding absolute maximum limits of system. Improper wire gauge being used on power or ground connections. The electronics may not be operating properly. Check 12V-ignition wire for any shorts or improper connections. Use circuit breaker with 1.25 times the amperage rating for full load operation. Ensure proper fuse rating and the car wiring. Ensure load does not exceed maximum output rating. Ensure proper fuse rating and ensure that loads are not exceeding limit of each output. Ensure that all proper wire gauge are used for the system s power and ground lines. Ensure that all screws of terminal blocks are tight. While using the two-way radio, lights come on, or function(s) is/are unstable. The system is emitting a buzzing sound and/or some functions are not operating properly. Siren tone does not operate when it is selected, but corresponding red LED light does come on. When powering the siren on standby mode, the siren goes on. Loose or poor ground connection, or improper power wiring. Improper or poor wiring. Vehicle battery charge is low. Possible microphone line problem (microphone signal over-rides all siren tones). Fuse blown. Horn and Horn Ring wires are reversed. Use dedicated power and ground wires from battery to system. Dedicate separate power and ground wires to the radio. Ensure that all power and ground wiring connections are firmly secured. Ensure that all plugs are plugged in firmly and all screws on the terminal blocks are tight. Recharge vehicle battery. Ensure secure connection of microphone and its extension cable Try another microphone. Check siren fuse. Reverse the Horn and Horn Ring wires. Functions work but there is no sound output. All LED's are on but no functions will operate. Poor speaker connection. Blown speaker. System is locked up (due to a power surge on battery boost). Ensure secure connection of speaker wires. Check and replace speaker if necessary. Disconnect power to unit then reconnect. Part#: Aug. 25, 2009

13 Vehicle Boosting Boosting the vehicle battery using another vehicle or certain types of chargers may cause voltage spikes in the vehicle electrical system. These spikes can cause your Mini-siren to malfunction, and/or lose any user programming done after installation. The recommended procedure for boosting the vehicle. Step1: Disconnect the Mini-siren from its power source. This can be done inside the engine compartment at the battery or at the circuit breaker (if installation recommendations were followed). If both of these connection points are unavailable for some reason. The BLUE power plugs at the actual Mini-siren main unit can be disconnected. Step2: Boost the vehicle as recommended in your vehicle owner s manual. Step 3: After removing the booster cable connections and the vehicle has been turned off, reconnect the power to the Mini-siren at the point of disconnection in step 1 above. WARNING: Failure to follow these precautions can damage your unit or cause it to operate in an erratic manner. Specifications General Input Voltage to 16 Volts DC Input Fuse Amps (external) Operating Temperature Ranges o C to +65 o C Standby Current... 50mA + 10% Weight /2.5 lbs/kg Physical Dimensions Height Width Depth Depth (with touchpad) Siren Operating Current Amps Frequency Range to 1311 Hz (nominal) Cycle Rate Wail cycles/min Yelp cycles/min Stinger cycles/min Nominal Voltage Output... 48V p-p (11Ω load) Audio Frequency Response Hz + 3dB Audio Distortion... 10% or less Audio Power watt Input Impedance Ω (radio) Relay Board Output Current (maximum) Amps Amps Amps Amps Amps Amps Amps Amps Amps TOTAL current draw not to exceed 60A including siren Part# Aug. 25, 2009

14 RDS REMOTE PACKING LIST Part Number Description QTY ( ) HOUSING BLACK H.D. 75 AMP HOUSING BLUE H.D. 75A AMP PIN H.D. 75 AMP PIN H.D. 75A AMP PLUG 8 PIN VERT ENTRELEC PLUG 9 PIN VERT ENTRELEC 1 PA-MIC MICROPHONE W/ JACK PLUG 1 CA-0113 MICROPHONE CLIP (HEAVYDUTY) GROMMET 75 AMP H.D MICROPHONE CABLE DATA CABLE DATA CABLE COUPLING BOX SCREW X 3/ WASHER #10 ZINC LOCK WASHER #10 ZINC A RDS MNT BRACKET 1 RDS-RK RDS SYSTEM CONNECTION DIAGRAM RDS INSTALLATION MANUAL TOUCHPAD LABEL SHEET PACKING BOX A REMOTE TOUCH PAD MNT BRKT A RDS TP MTG BKT SCREW 6-32 X 1/ WASHER #6 ZINC LOCK WASHER #6 ZINC 4 Part#: Aug. 25, 2009

15 RDS CONSOLE PACKING LIST Part Number Description QTY ( ) HOUSING BLACK H.D. 75 AMP HOUSING BLUE H.D. 75A AMP PIN H.D. 75 AMP PIN H.D. 75A AMP PLUG 8 PIN VERT ENTRELEC PLUG 9 PIN VERT ENTRELEC 1 PA-MIC MICROPHONE W/ JACK PLUG 1 CA-0113 MICROPHONE CLIP (HEAVYDUTY) GROMMET 75 AMP H.D SCREW X 3/ WASHER #10 ZINC LOCK WASHER #10 ZINC A RDS MNT BRACKET 1 RDS RDS SYSTEM CONNECTION DIAGRAM RDS INSTALLATION MANUAL TOUCHPAD LABEL SHEET PACKING BOX A RDS TP MTG BKT SCREW 6-32 X 1/ WASHER #6 ZINC LOCK WASHER #6 ZINC 4 Part# Aug. 25, 2009

16 WARRANTY D & R Electronics warrants its new products to be free from defects in material and workmanship, under normal use and service for a period of one year on parts replacement. This warranty applies only to original purchasers acquiring the product directly from D&R Electronics, or its authorized dealers. Warranty will not be recognized without proof of purchase or bill of sale. This warranty is not transferable. The warranty begins on the date of delivery to the first user/purchaser. This warranty shall not apply to products which must be repaired due to normal wear and tear, negligence, improper installation, abuse, misuse, or which have been altered or modified at a facility other than D & R Electronics, or its authorized depot centers. Units proved to be defective within the warranty period, based on an examination by D&R Electronics, will be replaced or repaired at D & R Electronics option. This warranty does not cover travel expenses or labor charges for removal or installation. Lamps, flash tubes, batteries or other items considered consumables are not covered under warranty. This warranty is in lieu of all other express warranties. D&R Electronics makes no warranties, expressed or implied, other than the express warranties contained herein. PRODUCT RETURN POLICY In order to provide you with faster service, product returns for repair or replacement, must have a Return Goods Authorization Number (RGA number). Please contact our company to obtain a RGA number before you return the product to D & R ELECTRONICS. Write the RGA number clearly on the package. Be sure you use sufficient packing materials to avoid damage to the product being returned while in transit. D & R ELECTRONICS assumes no responsibility or liability for expenses incurred for the removal and/or the installation of products requiring service and/or repair. Repairing or replacing product is at the discretion of D & R ELECTRONICS. CANADA D&R ELECTRONICS Co. LTD. USA 8820 George Bolton Pkwy. 40 Sonwil Drive Bolton, Ontario L7E 2Y4 Cheektowaga, NY, Tel.: (905) Toll Free Fax: (905) Part#: Aug. 25, 2009