Product overview and technical data. FlareStar Ultra pure PFA tube and weld fittings
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- Barbara Sparks
- 6 years ago
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1 Product overview and technical data FlareStar Ultra pure PF tube and weld fittings
2 FlareStar THE RESULT OF RESERH, INNOVTION N PPLITION MILESTONE IN HIGH PURITY Since 1988, has been an Industry leader in the production of high purity valves, actuators and control systems. Our dedication to quality has earned us many loyal customers in the semiconductor industry. High Purity Products are developed and produced specifically for use in process equipment, ultra pure water and chemical manufacturing and distribution systems, for microchip production. Production takes place under the strictest cleanroom conditions at our manufacturing site in Switzerland. 2
3 USTOMER NEES RE OUR MIN RE OF INTEREST THESE PROMPT US TO EVELOP, PROUE N SUPPLY NEW PROUTS FlareStar leanstar HydraLine - PF-HP tube and weld fittings - PF-UHP valves, measurement and control systems, accessories - Pressure measurement devices with PF transmitter, specifically designed for ultra high purity chemicals - product range that includes PVF-HP and PP-HP diaphragm valves as well as PVF-HP flowmeters. With these products, we offer the widest range of High Purity valves, control systems and accessory components for critical fluid management from a single source. The ultra pure FlareStar PF fittings complete the GEMÜ High Purity range. The FlareStar range includes a wide variety of flare tube fittings and weld fittings. Tube fittings are available in sizes 1/4",,,, and 1 1/4". Weld fittings are currently available in sizes 1/4",, and. 3
4 FlareStar TLE OF ONTENTS Fitting style Technical data 6 Pressure vs. temperature diagram 6 Maximum pressure rating chart 7 Flare and assembly instructions 8-10 Tube fittings Order example - Tube fittings 11 Male connector 12 Female elbow 12 Male elbow 13 Union space saver elbow 13 Union elbow 14 Union space saver elbow (both sides) 14 Reducer elbow 15 Space saver reducer elbow 15 Union elbow, flare/butt weld spigot 16 Union elbow, space saver/butt weld spigot 16 Straight union 17 Straight reducer union 17 Straight space saver reducer union 18 Straight adapter,flare/in flange adapter 18 Panel mount union 19 4
5 Straight union, tube 19 Straight adapter, flare/butt weld spigot 20 Straight adapter, space saver/butt weld spigot 20 Union tee 21 Union reducer tee 21 Union space saver tee 22 Union space saver reducer tee 23 ap 24 Flaring mandrel 24 Nut 25 Weld fittings Order example - Weld fittings 26 Union elbow Reducer elbow Union elbow, flare/butt weld spigot 27 Union elbow, space saver/butt weld spigot 28 Straight reducer 28 Straight adapter, flare/butt weld spigot 28 Straight adapter, space saver/butt weld spigot 29 Union tee 29 Union reducer tee 29 GEMÜ clean room production
6 FlareStar FITTING STYLE Fittings are designed for leak free performance with minimum dead space. They are ideal for ultra pure fluid applications. - Reliable in high vibration applications - Simple installation and access means compact piping and small cleanroom footprint. ll HP parts are manufactured in a cleanroom (see page 31) and provide the highest purity and chemical resistance. Fitting body (PF, upont 440 HP) Flared tube The FlareStar range includes a variety of tube fittings and weld fittings. Tube fittings are available in sizes 1/4, 3/8, 1/2, 3/4, 1 and 1 1/4. Weld fittings are available in sizes 1/4, 1/2, 3/4 and 1. Materials include PF body with PF, PVF or carbon-filled PF (upon inquiry) nut options. GEMÜ offers over 100 configurations. Space saver flared ends and several adapters are also available. Tube nut FlareStar - Pressure vs. temperature diagram Ratings are determined using a safety factor of 1.5 X 1 ¼" X only room temperature 6
7 MXIMUM PRESSURE PILITIES Maximum pressure capabilities of the different FlareStar union nuts are listed below. (Tubing ratings are included as a reference). The ratings are provided as a guide in system design. The component with the lowest maximum pressure rating determine the maximum system pressure rating. 1/4" (4) (6) (8) (12) 75 (24) 200 (93) 250 (121) 300 (150) 350 (175) 400 (200) 75 (24) 200 (93) 250 (121) 300 (150) 350 (175) 400 (200) 75 (24) 200 (93) 250 (121) 300 (150) 350 (175) 400 (200) 75 (24) 200 (93) 250 (121) 300 (150) 350 (175) 400 (200) Maximum pressure rating chart Size Temperature F ( ) PF tubing PVF nut PSI (kp) PSI (kp) 273 (1882) 136 (938) 85 (586) 61 (421) 36 (248) 234 (1613) 116 (800) 73 (503) 52 (359) 31 (214) 168 (1158) 83 (572) 52 (359) 37 (255) 22 (152) 107 (738) 53 (365) 33 (228) 24 (165) 14 (95,5) 225 (1551) 133 (917) 100 (689) 75 (517) 225 (1551) 133 (917) 100 (689) 75 (517) 190 (1310) 100 (689) 75 (517) 50 (345) 110 (758) 76 (524) 35 (241) 27 (186) PF nut PSI (kp) 225 (1551) 133 (917) 100 (689) 75 (517) 50 (345) 225 (1551) 133 (917) 100 (689) 75 (517) 50 (345) 190 (1310) 100 (689) 75 (517) 50 (345) 40 (276) 110 (758) 76 (524) 35 (241) 27 (186) 20 (138) 75 (24) 77 (531) 75 (517) 75 (517) 200 (93) 38 (262) 40 (276) 40 (276) (16) 250 (121) 24 (165) 28 (193) 28 (193) 300 (150) 17 (117) 15 (103) 15 (103) 350 (175) 10 (68,9) 15 (103) 400 (200) 1 ¼" (20) 75 (24) 80 (552) 80 (552) on request PF nut PSI (kp) elivery on request 7
8 FlareStar FLRE N SSEMLY PROEURES The flaring process provides a permanent expansion (flare) of the tubing end, allowing insertion of the FlareStar fitting body. Proper tube flaring and FlareStar fitting assembly results in a secure tubing connection. These procedures are recommended for flaring standard wall PF tubing only. To ensure secure connections please read the instructions below carefully. fter flaring, the heated tubing will cool down quickly. Figure 1.1 Figure 1.2 I. Tubing preparation 1. ut the required tubing length square using a tubing cutter. (Figure 1.1) 2. Insert the cut end of the tubing through the end of the nut. (Figure 1.2) Note: If one tubing end has already been flared, put on the nut before flaring the other end. II. Flaring instructions 1. If using a hot air gun, set the hot air gun (see figure 1) on high. Hold the PF tubing 1/2 to 3/4 above the heater. Rotate the tubing 360 for the approximate time specified in table 1 or until a fine, clear line appears around the tubing. (Figure 2) Figure 2 8
9 FLRE N SSEMLY PROEURES Note: Make sure to fully rotate the tubing over the heat source so all surface areas receive an equal amount of heat. Uniform heating is essential in making a good flare. Note: We advise against cold flaring to reduce the potential for stress cracking. 2. Remove the PF tubing from the heat source, and push the flaring mandrel (see figure 3) into the tubing until the tube stop is reached. Refer to page 21 for available mandrel configurations. Turn on the infrared heating tool (see figure 2). enter 1/2 to 3/4 of the PF tubing between the heat rings. Slowly rotate the PF tubing back and forth between your forefinger and thumb, while heating for the approximate time specified in table 1 (see page 10) or until a fine, clear line appears around the tubing. (Figure 3) Figure 3 Note: Flaring 1/4 tubing is difficult because of its small size. To get a firm grip on the small tube diameter, we recommend using a grip pad. 3. Hold the tubing firmly onto the flaring mandrel for the time specified in table 1 (see page 10). (Figure 4) 4. Now let the flared tubing continue to cool on the flaring mandrel for the time specified in table 1 (see page 10). 5. The flaring process is now complete and the flaring mandrel may be removed from the tube. Figure 4 9
10 FlareStar FLRE N SSEMLY PROEURES III. ssembly instructions 1. Push the flared tubing end onto the FlareStar fitting body until the end of the fitting body contacts the flare shoulder of the tube. The maximum gap between the tube end and end of threads should be (see figure 5). 2. Now tighten the nut onto the fitting body handtight (see table 1 for recommended minimum torque values) IV. Re-tightening "Space saver" fitting connections exposed to temperatures >165 F should be re-tightened after material has reached room temperature again. The minimum nut torque value is identified in table 1. Figure 5 Tubing and fitting size Heating time for PF (sec.) ir gun Infrared heater Hold tubing on flaring mandrel (sec.) Min. cooling time on mandrel (min.) Min. nut torque (inch, lbs, (Nm) PF fitting/pvf nut PF fitting/pf nut PF fitting/pf nut Table 1 1/4" 1 1/4" (.57) 5 (.57) on request 5 (.90) 8 (.90) on request 11 (1.24) 11 (.24) on request 14 (1.58) 14 (1.58) on request 30 (3.39) 30 (3.57) on request 35 (3.96) on request 10
11 ORER EXMPLE - PF TUE FITTINGS F M HP "HP" denotes: This is a high purity product. The size and type of fitting connections is denoted here. If it is a tube to pipe connector, the number preceding the dash denotes the tube connection size and the number following the dash denotes the pipe thread size. This number denotes the nut material 75 = PVF 77 = PF (PF on request) This letter or combination of letters denotes the fitting style ( M = Male connector, tube to pipe) "F" denotes this is a FlareStar fitting FlareStar FITTING TYPES FM FFE FME FUSE FUE FSE FRE FSRE FWE FWES FSU FSR FSSR Male connector Female elbow Male elbow Union space saver elbow Union elbow Union space saver elbow (both sides) Reducer elbow Space saver reducer elbow Union elbow, flare/butt weld spigot Union elbow, space saver/butt weld spigot Straight union Straight reducer union Straight Space Saver reducer union FF FPM FSUT FS FWS FUT FRT FUST FRST L F Straight adapter, flare/in flange adapter Panel mount union Straight union, tube Straight adapter, flare/butt weld spigot Straight adapter, space saver/butt weld spigot Union tee Union reducer tee Union space saver tee Union space saver reducer tee ap Nut 11
12 FlareStar ULTR PURE PF TUE FITTINGS NPT Male connector Hex Male NPT size Hex FM HP 1/4" 1/8" 3.30 (0.13") (2.03") (1.20") (0.55") 5/8" FM HP 1/4" 1/4" 3.30 (0.13") (1.95") (1.12") (0.55") 5/8" FM HP 1/4" 6.35 (0.25") (2.06") (1.22") (0.56") 15/16" FM HP 6.35 (0.25") (2.06") (1.22") (0.56") 15/16" FM HP 6.35 (0.25") (2.17") (1.22") (0.67") 15/16" FM HP 1/4" 5.84 (0.23") (2.19") (1.36") (0.55") 15/16" FM HP 7.85 (0.3) (2.18") (1.36") (0.54") 15/16" FM HP 9.65 (0.38") (2.30") (1.37") (0.66") 15/16" FM HP (0.43") (2.46") (1.50") (0.69") 1 3 /16" FM HP (0.43") (2.46") (1.50") (0.69") 1 3 /16" FM HP (0.62") (2.46") (1.50") (0.69") 1 3 /16" FM HP (0.62") (2.68") (1.74") (0.69") 1 7 /16" FM HP (0.62") (2.9) (1.78") (0.85") 1 7 /16" FM HP 1 ¼" (1.09") (3.50") (1.97") (0.85") - NPT Female elbow Female NPT size FFE HP 9.56 (0.38") (2.0) (1.22") 12
13 ULTR PURE PF TUE FITTINGS NPT Male elbow FME HP FME HP FME HP FME HP FME HP FME HP FME HP FME HP FME HP FME HP FME HP 1/4" Male NPT size 1/4" 1/4" 3.30 (0.13") 6.00 (0.23") 6.35 (0.25") 6.35 (0.25") 6.35 (0.25") 9.65 (0.38") 9.65 (0.38") 9.65 (0.38") (0.43") (0.63") (0.87") 40.7 (1.60") 43.9 (1.73") 43.9 (1.73") 44.4 (1.75") 49.4 (1.95") 46.3 (1.82") 46.3 (1.82") 50.8 (2.00") 55.2 (2.17") 55.2 (2.17") 68.6 (2.70") 27.0 (1.06") 27.0 (1.06") 27.0 (1.06") 30.0 (1.18") 34.5 (1.36") 27.0 (1.06") 30.0 (1.18") 34.5 (1.36") 35.0 (1.38") 35.0 (1.38") 45.7 (1.79") Union space saver elbow FUSE 75 X6-6 HP 9.65 (0.38") (1.75") (1.86") FUSE 75 X8-8 HP (0.63") (1.85") (2.0) FUSE 75 X12-12 HP (0.63") (2.20") (2.38") FUSE 75 X16-16 HP (0.87") (3.09") (2.70") FUSE 75 X20-20 HP 1 ¼" (1.09") (3.19") (3.20") With PVF nut (standard); with PF nut = ref. no. 77 (except size 1 ¼ ). 13
14 FlareStar ULTR PURE PF TUE FITTINGS Union elbow FUE 75 4 HP 1/4" 3.30 (0.13") (1.6) (1.6) FUE 75 6 HP 6.35 (0.25") (1.75") (1.75") FUE 75 8 HP 9.65 (0.38") (1.83") (1.83") FUE HP (0.63") (2.10") (2.10") FUE HP (0.87") (2.7) (2.7) FUE HP 1¼" (1.09") (3.4) (3.4) Union space saver elbow (both sides) FSE 75 X4-Y4 HP 1/4" 3.30 (0.13") (1.58") (1.58") FSE 75 X6-Y6 HP 6.35 (0.25") (1.69") (1.69") FSE 75 X8-Y8 HP 9.65 (0.38") (1.96") (1.96") FSE 75 X12-Y12 HP (0.63") (2.25") (2.25") FSE 75 X16-Y16 HP (0.87") (2.72") (2.72") FSE 75 X20-Y20 HP 1 ¼" (1.09") (3.40") (3.40") With PVF nut (standard); with PF nut = ref. no
15 ULTR PURE PF TUE FITTINGS Reducer elbow FRE HP x 1/4" 3.30 (0.13") (1.75") (1.59") FRE HP x 6.35 (0.25") (1.83") (1.75") FRE HP x 6.35 (0.25") (2.24") (1.92") FRE HP x 9.65 (0.38") (2.0) (2.0) FRE HP x (0.63") (2.7) (2.47") FRE HP 1 ¼" x (0.87") (3.38") (2.75") Space saver reducer elbow FSRE 75 4-Y6 HP 1/4" x 3.30 (0.13") (1.60") (1.69") FSRE 75 4-Y8 HP 1/4" x 3.30 (0.13") (1.60") (1.96") FSRE 75 6-Y4 HP x 1/4" 3.30 (0.13") (1.70") (1.58") FSRE 75 6-Y8 HP x 6.35 (0.25") (1.74") (1.96") FSRE 75 6-Y12 HP x 6.35 (0.25") (1.70") (2.25") FSRE 75 8-Y6 HP x 6.35 (0.25") (1.82") (1.69") FSRE 75 8-Y12 HP x 9.65 (0.38") (1.80") (2.25") FSRE 75 8-Y16 HP x 9.65 (0.38") (1.80") (2.79") FSRE Y16 HP x (0.63") (2.09") (2.72") FSRE Y12 HP x (0.63") (2.38") (2.26") FSRE Y20 HP x 1 ¼" (0.87") (2.75") (3.39") FSRE Y16 HP 1 ¼"x (0.87") (3.35") (3.12") With PVF nut (standard); with PF nut = ref. no
16 FlareStar ULTR PURE PF TUE FITTINGS Union elbow adapter, flare/butt weld spigot Pipe size E FWE HP 9.65 (0.38") (1.45") (0.83") (0.60") (0.75") (1.96") FWE HP (0.63") (1.69") (1.05") (0.8) (0.75") (2.44") Union elbow adapter, space saver/butt weld spigot Pipe size E FWES 75 X8-8 HP S 9.65 (0.38") (1.45") (0.83") (0.60") (0.75") (2.00") FWES 75 X12-12 HP S (0.63") (1.69") (1.05") (0.8) (0.75") (2.48") With PVF nut (standard); with PF nut = ref. no
17 ULTR PURE PF TUE FITTINGS Straight union Hex Hex FSU 75 4 HP 1/4" 3.30 (0.13") (2.68") 3.30 (0.13") 11/16" FSU 75 6 HP 6.35 (0.25") (2.72") 3.30 (0.13") 13/16" FSU 75 8 HP 9.65 (0.38") (2.99") 3.30 (0.13") 15/16" FSU HP (0.63") (3.27") 3.30 (0.13") 13/16" FSU HP (0.87") (3.84") 3.30 (0.13") 17/16" FSU HP 1 1/4" (1.09") (4.36") - Hex Straight reducer union Hex FSR HP x 1/4" 3.30 (0.13") (2.73") (1.22") (1.20") 13/16" FSR HP x 1/4" 3.30 (0.13") (2.87") (1.36") (1.20") 15/16" FSR HP x 6.35 (0.25") (2.85") (1.40") (1.22") 15/16" FSR HP x 1/4" 3.30 (0.13") (2.89") (1.44") (1.18") 13/16" FSR HP x 6.35 (0.25") (3.00") (1.50") (1.22") 13/16" FSR HP x 9.65 (0.38") (3.13") (1.50") (1.36") 1 3 /16" FSR HP x (0.63") (3.56") (1.78") (1.50") 1 7 /16" FSR HP 1¼" x (0.87") (4.45") (1.97") (1.87") - With PVF nut (standard); with PF nut = ref. no
18 FlareStar ULTR PURE PF TUE FITTINGS Straight Space saver reducer union Hex FSSR 75 X 8-6 HP S (0.25") (2.94") (1.24") (1.43") 13/16" Straight adapter, flare/ IN flange adapter Machined from TFM IN flange adapter E FF HP N 25 22,1 (0,87") 87 (3,42") 28 (1,10") 41 (1,6) 68 (2,67") 10 (0,39") With PVF nut (standard); with PF nut = ref. no
19 ULTR PURE PF TUE FITTINGS Hex 1 Hex 2 Panel mount union FPM 75 4 HP FPM 75 6 HP FPM 75 8 HP FPM HP FPM HP 1/4" 3.30 (0.13") 6.35 (0.25") 9.65 (0.38") (0.63") (0.87") (3.02") (3.07") (3.33") (3.88") (4.1) (1.72") (1.75") (1.89") (2.07") (2.3) 7.00 (0.28") 7.00 (0.28") 7.00 (0.28") 7.00 (0.28") 7.00 (0.28") (1.02") (1.04") (1.16") (1.50") (1.53") E max 9.30 (0.37") 9.50 (0.37") 9.00 (0.35") 9.50 (0.37") 9.70 (0.38") Hex 1 Hex 2 11/16" 15/16" 1 1 /16" 1 5 /16" 1 ¾" 11/16" 13/16" 15/16" 1 3 /16" 1 7 /16" Straight tube union Normal length FSUT N 9.65 (0.38") (3.9") (2.6") FSUT N (0.63") (4.5") (3.0") Intermediate length FSUT J 9.65 (0.38") (2.6") (1.2") FSUT J (0.63") (2.8") (1.3") Minimum length FSUT M 9.65 (0.38") (2.0") (0.7") FSUT M (0.63") (2.) (0.5") Other tube sizes available. With PVF nut (standard); with PF nut = ref. no
20 FlareStar ULTR PURE PF TUE FITTINGS Straight adapter, flare/butt weld spigot Pipe size Hex FS HP 9.65 (0.38") (3.37") (0.83") (0.60") (1.50") 15/16" FS HP (0.63") (3.55") (1.05") (0.8) (1.50") 1 3/16" FS HP (0.87") (3.82") (1.3) (1.04") (1.50") 1 7/16" FS HP 1 1/4" (1.00") (4.13") (1.3) (1.04") (1.50") - Straight adapter, space saver/butt weld spigot Pipe size FWS 75X8-8 HP S 9.65 (0.38") (3.46") (0.83") (0.60") (1.49") With PVF nut (standard); with PF nut = ref. no
21 ULTR PURE PF TUE FITTINGS Union tee FUT 75 4 HP 1/4" 3.30 (0.13") (3.22") (1.6) (1.6) FUT 75 6 HP 6.35 (0.25") (3.50") (1.75") (1.75") FUT 75 8 HP 9.65 (0.38") (3.66") (1.83") (1.83") FUT HP (0.63") (4.19") (2.10") (2.10") FUT HP (0.87") (5.43") (2.72") (2.72") FUT HP 1 ¼" (1.10") (6.8) (3.40") (3.43") Union reducer tee FRT HP FRT HP FRT HP FRT HP FRT HP FRT HP FRT HP FRT HP FRT HP FRT HP FRT HP FRT HP FRT HP FRT HP X Y Z 1/4" 1 ¼" 1/4" 1/4" 1/4" 1/4" 1 ¼" 3.30 (0.13") 3.30 (0.13") 6.25 (0.25") 3.30 (0.13") 6.35 (0.25") 6.35 (0.25") 3.30 (0.13") 3.30 (0.13") 9.65 (0.38") 9.65 (0.38") 9.65 (0.38") 9.65 (0.38") (0.63") (0.63") (3.36") (3.45") (3.79") (3.70") (3.55") (3.70") (4.4) (3.87") (4.17") (4.19") (4.2) (5.28") (5.39") (6.8) (1.75") (1.73") (1.89") (1.85") (1.82") (1.85") (2.20") (2.1) (2.12") (2.20") (2.10") (2.69") (2.69") (3.40") (1.6) (1.73") (1.89") (1.85") (1.78") (1.85") (2.20") (1.75") (2.00") (2.0) (2.10") (2.69") (2.69") (3.40") (1.75") (1.60") (2.25") (1.6) (1.78") (1.75") (1.79") (2.00") (2.00") (2.2) (2.0) (2.4) (2.46") (2.76") With PVF nut (standard); with PF nut = ref. no
22 FlareStar ULTR PURE PF TUE FITTINGS Union "Space saver" tee FUST Z 6 HP FUST Z 8 HP FUST Z12 HP FUST Z16 HP FUST 75X 8-8-Z 8 HP FUST 75X12-12-Z12 HP FUST 75X16-16-Z16 HP FUST 75 6-Y6-6 HP FUST 75 8-Y8-8 HP FUST Y12-12 HP FUST Y16-16 HP FUST 75 6-Y6-Z6 HP FUST Y16-Z16 HP FUST 75 X12-Y12-Z12 HP X Y Z S S S S S S S S S S S S S S S S S 6.35 (0.25") 9.65 (0.38") (0.63") (0.87") 9.65 (0.28") (0.63") (0.87") 6.35 (0.25") 9.65 (0.38") (0.63") (0.87") 6.35 (0.25") (0.87") (0.63") (3.64") (3.80") (4.6) (5.59") (3.77") (4.52") (5.95") (3.49") (3.70") (4.4) (5.4) (3.44") (5.4) (4.52") (1.75") (1.80") (2.2) (2.70") (1.88") (2.26") (2.95") (1.75") (1.85") (2.20") (2.70") ( 1.75") (2.67") (2.26") (1.89") (2.00") (2.40") (2.89") (1.88") (2.26") (2.95") (1.75") (1.85") (2.20") (2.70") (1.69") (2.72") (2.26") (1.75") (1.80") (2.20") (2.70") (1.82") (2.20") (2.70") (1.69") (1.75") (1.77") (2.75") (1.69") (2.72") (2.26") X, Y, Z indicates the position of the space saver(s) in the type key. S means space saver connection in the section tube size. With PVF nut (standard); with PF nut = ref. no
23 ULTR PURE PF TUE FITTINGS Union "Space saver" reducer tee FRST 75 8-Y6-8 HP FRST Y8-12 HP FRST Y8-16 HP FRST Y12-16 HP X Y Z S S S S 6.35 (0.25") 6.35 (0.25") 9.65 (0.38") (0.63") (3.58") (4.4) (5.46") (5.46") (1.79") (2.20") (2.73") (2.73") (1.79") (2.20") (2.73") (2.73") (1.69") (2.00") (2.12") (2.37") X, Y, Z indicates the position of the space saver(s) in the type key. S means space saver connection in the section tube size. With PVF nut (standard); with PF nut = ref. no. 77. With PVF nut (standard); with PF nut = ref. no
24 FlareStar ULTR PURE PF TUE FITTINGS ap (for male flare spigot) FL 4 HP 1/4" (0.65") FL 6 HP (0.85") FL 8 HP (0.89") FL 12 HP (0.93") FL 16 HP (1.26") FL 20 HP 1 ¼" (1.38") Flaring mandrel ssembly tool for PF flare connection Type designation Z Z Z Z Z Z 01 1/4" 1 ¼" N/mm With PVF nut (standard); with PF nut = ref. no
25 ULTR PURE PF TUE FITTINGS Nut Type designation F 75 4Z HP F 75 6Z HP F 75 8Z HP F 75 12Z HP F 75 16Z HP F 75 20Z HP PVF 1/4" 1 ¼" N/mm Type designation F 77 4Z HP F 77 6Z HP F 77 8Z HP F 77 12Z HP F 77 16Z HP F 77 20Z HP PF 1/4" 1 ¼" N/mm PF nut on request 25
26 FlareStar ORER EXMPLE - WEL FITTINGS F WRE HP "HP" denotes: This is a high purity product. escription of connection sizes escription of connection type 30 = butt weld spigot This denotes the fitting type (e.g. "WRE" = Weld Reducer Elbow "F" denotes this is a FlareStar fitting FlareStar FITTING TYPES FWUE Union elbow 90 FWRE Reducer elbow 90 FWE FWES FWSR FS FWS FWUT FWRT Union elbow adapter, flare/butt weld spigot Union elbow adapter, space saver/butt weld spigot Straight reducer Straight adapter, flare/butt weld spigot Straight adapter, space saver/butt weld spigot Union tee Union reducer tee 26
27 ULTR PURE PF TUE FITTINGS Union elbow 90 Pipe size FWUE 30 8 HP (0.60") (2.20") (0.83") (0.60") (1.45") FWUE HP (0.8) (2.30") (1.05") (0.8) (1.50") FWUE HP (1.04") (2.44") (1.3) (1.04") (1.50") Reducer elbow 90 Pipe size E F FWRE HP x 1/4" 9.00 (0.35") (1.49") (1.49") (0.83") (0.60") (0.53") 9.00 (0.35") FWRE HP x (0.60") (1.53") (1.49") (1.05") (0.8) (0.83") (0.60") Union elbow, flare/butt weld spigot Pipe size E FWE HP 9.65 (0.38") (1.45") (0.83") (0.60") (0.75") (1.96") FWE HP (0.63") (1.69") (1.05") (0.8) (0.75") (2.44") With PVF nut (standard); with PF nut = ref. no
28 FlareStar ULTR PURE PF TUE FITTINGS Union elbow, space saver/butt weld spigot Pipe size E FWES 75 X8-8 HP S 9.65 (0.38") (1.45") (0.83") (0.60") (0.75") (2.00") FWES 75 X12-12 HP S (0.63") (1.69") (1.05") (0.8) (0.75") (2.48") Straight reducer Pipe size E F G H FWSR HP x (0.60") (1.53") (0.83") (0.60") (1.12") (1.05") (0.8) (1.49") (3.54") Straight adapter, flare/butt weld spigot Pipe size Hex FS HP 9.65 (0.38") (3.37") (0.83") (0.60") (1.50") 15/16" FS HP (0.63") (3.55") (1.05") (0.8) (1.50") 1 3/16" FS HP (0.87") (3.82") (1.3) (1.04") (1.50") 1 7/16" FS HP 1 1/4" (1.00") (4.13") (1.3) (1.04") (1.50") - With PVF nut (standard); with PF nut = ref. no
29 ULTR PURE PF TUE FITTINGS Straight adapter, space saver/butt weld spigot Pipe size FWS 75X8-8 HP S 9.65 (0.38") (3.46") (0.83") (0.60") (1.49") Union tee Pipe size E FWUT 30 8 HP (0.60") (4.40") (0.83") (0.60") (2.20") (1.45") FWUT HP (0.8) (4.56") (1.05") (0.8) (2.28") (1.49") Union reducer tee Pipe size E F G H FWRT HP x x (0.60") (1.33") (2.67") (0.8) (1.05") (0.60") (0.83") (0.6) (0.75") With PVF nut (standard); with PF nut = ref. no
30 FlareStar PERMNENTLY ONTROLLE QULITY PURITY, PERFETION, SFETY To assure the highest purity all UHP products are manufactured, cleaned, assembled and packed under cleanroom conditions. Injection molding ll high purity resins are molded in a separate cleanroom under laminar flow class 1000 conditions. leaning of high purity products SSURE QULITY The manufacture of GEMÜ high purity products is subject to a modern, continuous quality management system. Fully automated 3-chamber cleaning system, precleaning with UPW/tenside, ultrasonic cleaning and final rinse with UPW ("all wetted parts" in PVF and Halar), drying (hot air class 1000), 18.2 MΩ UPW. onstant reproducible quality in compliance with application and customer requirements is assured by e.g. Use of specified/controlled raw materials SP - statistic process control onstant training of staff Supervision ustomer audits ontinuous improvement 30
31 MNUFTURE UNER LENROOM ONITIONS THE VLVES WITH PURITY ESIGNE IN ssembly, testing, packaging under laminar flow cleanroom class 100. Ultra pure water treatment plant 18.2 MΩ UPW water is used for cleaning and testing, softener, reverse osmosis, UV sterilization, ion exchanger, polisher, submicron filter, PVF-HP recirculation loop. 31
32 VLVES, TUTORS N ONTROL SYSTEMS GEMÜ Valves IN amp reek Parkway Suite 120, uilding 2600 tlanta, Georgia Phone: Telefax: info@gemu.com Subject to alteration 12/
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