VALVTECHNOLOGIES, INC.

Size: px
Start display at page:

Download "VALVTECHNOLOGIES, INC."

Transcription

1 VALVTECHNOLOGIES, INC. BALL VALVE Installation and Operations Maintenance Manual Page

2 TABLE OF CONTENTS I. INTRODUCTION 3 PRODUCT DESCRIPTION 4 PART NUMBERING SYSTEM 5 II. INSTALLATION 6 RECEIVING & PREPARATION 6 ACTUATORS 6 ORIENTATION 6 WELDING, STRESS-RELIEVING & INSULATION 7 POST INSULATION PROCEDURES 7 III. OPERATION 8 LUBRICATION 8 TORQUE TABLES 8 STEM ROTATION & POSITION 9 ACTUATORS 9 IV. MAINTENANCE 9 DISASSEMBLY 9 REPAIR & REWORK BELLVILLE SPRING HEIGHTS RE-ASSEMBLY INSTALLING ACTUATOR 13 PRESSURE SEAL 14 BALL CAP 14 LOCK-UP GAP FOR LARGE BORE VALVES 15 BELLVILLE SPRING STAND OFF COMPLETE ASSEMBLY 17 V. TESTING 18 TROUBLE SHOOTING 18 PARTS INVENTORY PLANNING 19 RECOMMENDED SPARE PARTS 19 FACTORY AUTHORIZED SERVICE CENTERS 20 Page 2

3 INTRODUCTION ValvTechnologies, Inc. is a global leader in the design and manufacturing of severe service zero-leakage metal seated ball valves for the Power and Process Industry. The purpose of this manual is to describe procedures that will ensure safe and successful installation, operation and maintenance of the metal-seated ball valve assuming a trouble free service life. Difficulties encountered in the operation or maintenance of ValvTechnologies valves should be directed to a ValvTechnologies, Inc. authorized repair facility or distributor, or to its Houston facility. Failure to do so may void the warranty. Page 3

4 PRODUCT DESCRIPTION Forged, High Pressure Valves Actuator Mounting Pad Live-Loaded Gland Springs Gland Gland Packing One-Piece Blow-Out Proof Stem High Load Belleville Spring Upstream Seat Guide Hard coated Ball High Load Belleville Spring Hard coated Integral Seat Body Seal Live-Loaded Gland Springs Gland Packing Actuator Mounting Pad Gland One-Piece Blow-Out Proof Stem Upstream Seat Guide High Load Belleville Spring High Load Belleville Spring Hard coated Ball Upstream Seat Guide Page 4 Hard coated Integral Seat Low Pressure, Flanged Valves

5 V1 SERIES BALL VALVE PART NUMBERING SYSTEM* Example: B 3 C6 RF FP LV 2 VALVE TYPE A = Bi-Directional B = Standard C = Control Trim X = Double Ball Bi-Directional D = Double Ball Uni-Directional TRIM CODE Consult Trim Code Sheet PORT SIZE STD = Standard Port FP = Full Port RP = Reduced Port SP = Special Port VALVE SIZE Nominal Valve Size in Inches 1/4-4 ANSI Standard Pressure Class 3 = 150# O = 2500# 5 = 300# A = 3500# 6 = 600# B = 4500# 2 = 800# C = 5000# 7 = 900# 8 = 1500# 9 = 2000# TYPE END CONNECTIONS SW = Socket Weld BW = Butt Weld SC = Threaded (NPT) BL = Blank RF = Raised Face RJ = Ring Type Joint FF = Flat Face XA = Special ACTUATION Lever Operated LV = Cast 150# - 600# Forged 900# & Up LC = Cast 900# & Up LF = Forged 150# - 600# Bare Stem BS = Cast 150# - 600# Forged 900# & Up BC = Cast 900# & Up BF = Forged 150# - 600# Page 5

6 RECEIVING AND PREPARATION PROCEDURE INSTALLATION 1) Remove shipping protection. 2) Inspect valve for transportation damage. 3) Inspect valve bore and remove any debris. 4) Cycle the valve inspecting the ball for coating damage. ACTUATORS WARNING! VALVES SHOULD NEVER BE USED AS A STRUCTURAL MEMBER. IMPORTANT! Valves mounted with electric actuators should be cycled to the mid-stroke position before cycling under power. CAUTION! Actuators are not to be mounted, removed, adjusted or re-installed to or from ValvTechnologies valves except by trained ValvTechnologies personnel. ORIENTATION CAUTION! Valves must be installed with the FLOW ARROW pointing from high to low pressure with the valve in the closed isolating position. Alternatively the high-pressure end will be labeled. The high-pressure end is defined as the end with the highest pressure, with the valve in the closed isolating position. NOTE: Uni-directional valves should not be installed in lines where a differential back pressure (from low to high pressure) of 200psi or more may exist. Page 6

7 WELDING, STRESS RELIEVING AND INSULATION The use of radiation shields is advised if heat damage to the actuator is a concern. Care is to be taken to minimize weld slag and splatter within the valve. Do not strike arcs on the valve. CAUTION! Valve must be OPEN during welding. CAUTION! Excessive temperature and incorrect insulating or stress relieving technique may damage the valve and void the warranty. 800 F MAX. Localized Stress Relief is acceptable, do not furnace stress relieve without consulting ValvTechnologies Engineering. DO NOT STRESS RELIEVE Only insulate to this level MAXIMUM 1100 F CAUTION! Valve insulation is prohibited during stress relieving. Valve service insulation is advised for valves expected to ex- CAUTION! No insulation is to be applied above the body flat. POST INSULATION PROCEDURES Piping system shall be cleaned and flushed. Limit switch and position indicator operation should be observed as the valve is cycled several times. CAUTION! Valves and valve assemblies should never be used as load bearing members or be used as part of a load bearing structure. Page 7

8 VALVE LUBRICATION ValvTechnologies metal-seated ball valve requires NO lubrication. Re-tightening of body (with system de-pressurized) and gland packing bolting is permissible, if leakage occurs in these areas. Required Torque values are given in Tables 1 & 2. OPERATION The use of Copper-Based Anti-Seize Grease for stud lubrication and Molybdenum Disulfide Anti-Seize Grease for packing lubrication is recommended. Bolt Tension may be decreased to 25% shown in Tables 1 & 2 when other or no lubrication is used. BOLT SIZE - INCHES (mm) TABLE 1 BODY BOLT TORQUE VALUES TORQUE ft/lbs (Nm) B7 OR EQUAL B8M OR EQUAL NOTE: Due to the ValvTechnologies valve s metal-tometal sealing surface operating torques are considerably higher than comparable soft seated ball valves. 5/16 (8) 12 (16) 4 (5) 3/8 (10) 18 (24) 6 (8) 7/6 (30) 29 (39) 9 (12) 1/2 (13) 45 (61) 13 (18) 9/16 (14) 50 (68) 19 (26) 5/8 (16) 85 (115) 26 (35) 3/4 (19) 150 (203) 45 (61) 7/8 (22) 240 (325) 70 (95) 1 (25) 355 (481) 110 (149) 1-1/8 (29) 510 (691) 155 (210) 1-1/4 (32) 700 (949) 210 (285) 1-3/8 (35) 950 (1288) 290 (393) 1-1/2 (38) 1250 (1695) 370 (502) 1-5/8 (41) 1600 (2169) 480 (651) 1-3/4 (44) 2060 (2793) 500 (678) 1-7/8 (48) 2500 (3390) 750 (1017) 2 (51) 3000 (4067) 900 (1220) 3 (76) (13965) 3100 (4203) 3-1/2 (89) (22371) 5000 (6779) STUD DIAMETER THREAD PITCHin (mm) TABLE 2 GLAND TORQUE NOMINAL BALL INSIDE DIAMETERin (mm) TORQUE VALUE in/lb (Nm) GLAND TORQUE NEVER EXCEED 5/16-18 (8) 5/8 (16) 48 (5.4) 60 (6.8) 5/16-18 (8) 1-1/16 (27) 48 (5.4) 60 (6.8) 3/8-16 (10) 2-1/8 (54) 84 (9.5) 105 (11.9) 3/8-16 (10) 3-1/16 (78) 84 (9.5) 105 (11.9) 3/8-16 (10) 4-1/16 (103) 84 (9.5) 105 (11.9) 7/16-14 (11) (14.9) 165 (18.7) 1/2-13 (13) 5-1/8 (13) 204 (23.1) 225 (25.5) 1/2-13 (13) 6-1/16 (154) 204 (23.1) 225 (25.5) 9/16-12 (14) (28.5) 315 (35.6) 5/8-11 (16) (44.8) 495 (56.0) Note: Values are for B8M, Class 1 bolting. Page 8

9 STEM ROTATION DIRECTION AND VALVE POSITION INDICATION All ValvTechnologies ball valves (unless specifically stated) are operated clockwise to close and counter-clockwise to open. 80 lbs. to CLOSE Typical valve hand wheels and levers require 80 lbf. (335N) of handle force to operate. Lever operated are shown to be open when the handle lies on the same axis as the valve bore. The valve indicated closed when the handle is at 90 o to the valve bore. The stem, gland and ball (and in some instances the drive sleeve) bear markings as shown to the left. The marks will line up on the left of a closed valve, when looking down on the stem and facing downstream. On actuated and gear-operated valves an arrow shows the valve position. ACTUATOR OPERATION Valve actuators must be installed, operated and maintained as per their manufacturer s written instruction. In the event of a conflict between these instructions and those contained in this manual an authorized ValvTechnologies distributor or to ValvTechnologies Houston facility should be contacted. The lubricant of worm gear actuators should be inspected every three months and be replenished or replaced if required. DISASSEMBLY MAINTENANCE WARNING! DISASSEMBLY AND REPAIR OF VALVTECHNOLOGIES VALVE ASSEMBLIES BY UNAUTHORIZED PERSONNEL MAY BE HAZARDOUS AND NEGATE WARRANTIES. CAUTION! During disassembly particular care should be taken not to damage mating, packing, or sealing surfaces. CAUTION! Packing must be replaced if gland nuts are loose. Only approved ValvTechnologies packing shall be used. Page 9

10 DISASSEMBLY (CONTINUED) 1) Valve shall be cycled closed. 2) Orientation and position shall be marked on valve components, particularly the side of the ball matched to the seat, prior to removal. 3) Marking should be indelible to the valve cleaning process, but should not damage the parts (i.e. NO STAMPING). CAUTION! Balls are matched to end caps these matched pairs should never be separated or interchanged. 4) Avoiding excessive force, remove the entire actuator assembly. 5) Remove body nuts and separate body and end cap. 6) Remove body seal or gasket, depending upon valve design 7) Remove body gasket. (if applicable) 8) Remove ball, after marking orientation and protect from possible damage. 9) Remove gland nuts, gland spring and gland. 12) Inspect ALL components, note defects and replace if required, then de-grease using a solvent in preparation for re-assembly. 10) Remove Stem. Page 10 11) Remove packing, using packing pick or equivalent.

11 CAUTION! Sand blasting is not permissible, as it may destroy or damage critical surfaces. REPAIR AND REWORK Prior to re-assembly all the following components should be replaced or inspected and verified as acceptable: Packing Body Gasket Belleville Spring Should be replaced if deformed or collapsed below the values of Table 3. Ball and Seat If no damage is evident the ball may be re-lapped to the seat, using methods outlined below: If ball/end cap cannot be re-lapped. The seat must be re-machined, re-coated and re-lapped to the new ball. This must be done by an approved ValvTechnologies facility. The seat may be re-worked several times, as a rework face tolerance is designed into the end cap. Contact ValvTechnologies for MOB Tolerance Ranges. Other Valve Components: In general these may be cleaned and returned to service. If rework is required, consult ValvTechnologies Engineering Department. The ball is lapped to the end cap using 3-micron diamond compound. Ball is moved in a figure of eight motion against the end cap. End cap is held and turned (at 30 r.p.m.) on a rotating table. If no rotating table is available end cap is to be placed on solid, clean surface and rotate by hand during lapping. The ball/end cap seal shall be tested by sliding the mating surface of the cleaned ball against the cleaned end cap seal ing area. If a visible unbroken band appears the seal is acceptable (as shown to the right). TABLE 3 BELLEVILLE SPRING HEIGHTS NOMINAL BORE SIZE (inches) MINIMUM SPRING HEIGHT (inches) MAXIMUM 5/ / / / / / / / / / / / Page 11

12 TABLE 3 (continued) BELLEVILLE SPRING HEIGHTS 12-1/ / / / / / RE-ASSEMBLY NOTE: If dimensions are not within this range, then ValvTechnologies, Inc. Engineering approval is required prior to assembly. CAUTION! Only approved ValvTechnologies components should be used in the re-assembled valve. NOTE: It is recommended that all internal carbon steel valve parts and surfaces be coated with light motor oil. 1) Body is placed on its inlet flange, clamped hub or welded end with the body cavity facing up. 2) Stem shall be inserted through the stem hole from the body cavity side. 3) Stem is to be oriented so that tongue flats are parallel to bore. NOTE: The stems packing contact areas shall be coated with Molybdenum Disulfide Anti-Seize Grease. NOTE: Mark on top of stem should be on the left of the valve, when looking down on the stem and facing downstream. NOTE: Mark on gland will be on the left of the valve. 5) Install the gland springs with their conical ends facing each other. Gland springs are hand tightened. 4) Replace stem packing and gland. NOTE: Always coat both ends of gland nuts with a copper-based anti-seize lubricant to achieve correct stud tension and corrosion protection. Page 12

13 RE-ASSEMBLY (CONTINUED) 6) Force the stem against the body by using a stem jack. 7) Uniformly tighten packing gland nuts to the specified torque value (see Table 2). NOTE: A stem jack is a double nut stud or a soft (plastic or brass) object. Installing Actuator 8) Assemble actuator, lever and/or mounting bracket as necessary. Actuator and valve must both be in the closed position. CAUTION! Great care must be taken when reinstalling an actuator. The stem MUST be prevented from being driven into the ball. 9) All operator adapter plates supplied by ValvTechnologies have a machined hole in the middle of the plate. When this plate is mounted to the valve, it should be concentric with the shaft before the bolts are tightened holding the mounting plate to the valve. After tightening the bolts, the concentricity should again be checked. Any misalignment of the operator to the valve may cause binding in the operator, which may cause damage to either the valve or the operator. CAUTION! If the operator drive does not readily slip onto the valve, the stem, key and if necessary, drive sleeve should be inspected for burrs, etc. CAUTION! Only ValvTechnologies approved personnel should mount actuators. The valve MUST be tested after the actuator mounting process to verify zero leakage. 10) Remove Stem Jack. 11) Set operator closed stop with ball precisely in closed orientation. 12) Cycle the valve several times and re-torque the packing gland nuts. 13) Measure Critical Assembly Fit Dimensions Page 13

14 Pressure Seal Standoff NOTE: This measurement is only required on valves with a metal body seal. 14) Place body with end cap end up. Carefully align pressure seal parallel with body face. Very carefully place the end cap atop the body and pressure seal. All must be horizontal. 15) Check the body gap (pressure seal standoff). See Table 4. If the gap is out of tolerance, an oversized body may be used. End-Cap Pressure Seal Stand-Off Body Seal Body TABLE 4 ASSEMBLY STAND OFF OF PRESSURE SEAL (without ball) (PRESSURE SEAL VALVES ONLY) NOMINAL BALL BORE STAND OFF in. (mm) (I.D.) in. (mm) MINIMUM MAXIMUM 5/8 (16).023 (.584).041 (1.0414) 1-1/16 (27).041 (1.0414).068 (1.727) 1-1/2 (38).045 (1.143).068 (1.727) 2-1/8 (54).048 (1.219).071 (1.803) 3-1/16 (78).078(1.981).105 (2.667) 4-1/16 (103).095 (2.413).125 (3.175) 5-1/8 (130).120 (3.048).145 (3.683) 6-1/16 (154).145 (3.683).178 (4.521) 8-1/16 (205).180 (4.572).210 (5.334) 10-1/16 (256).230 (5.842).260 (6.604) 12-1/8 (308).275 (6.985).310 (7.874) 15-1/4 (387).305 (7.747).345 (8.763) 17-1/4 (438).330 (8.382).370 (9.398) 19-1/4 (489).350 (8.89).390 (9.906) 21-1/4 (540).380 (9.652).430 (10.922) Note: If standards are not in this range, then ValvTechnologies Engineering approval is required prior to assembly. Page 14

15 Lock-Up Gap for Large Bore Valves NOTE: For small bore (5/8, 1-1/16 and 2-1/8 ), low pressure (150# - 300#) valves, this measurement is not taken directly, but is calculated after measuring the spring standoff. Max. Feeler Gauge Thickness (F) 16) Place the upstream seat into the valve body with radius facing the opening, end cap end. 17) Insert the ball into the body, over the stem and onto the upstream seat. 18) Place the end cap carefully on the body and line up (parallel) with the body. Measure the lock-up gap (seat/ball gap without a spring). Lock-Up Gap Seat/Ball Gap = F x 1.4 (See Table 5 for limits) Body/End Cap Gap (H) Gauge Height (T) NOTE: If this measurement cannot be taken directly because of access, use alternative method, shown to the left. Lock-Up Gap (With Gauge) Seat/Ball Gap = T H (See Table 5 for limits) Belleville Spring Standoff 19) Measure Belleville Spring height. Refer to Table 3, for acceptable height range. If height is out of specification, replace with a new spring. NOTE: Some spring height is always lost due to set during first use. ValvTechnologies, Inc. recommends that the spring always be replaced during an overhaul. 20) Remove the end cap, ball and seat. 21) Insert the Belleville Spring with the large end resting in the body pocket. 22) Insert the upstream seat loose with the curved seat facing you, away from the Belleville Spring. Page 15

16 23) Insert the ball with the mate lapped end facing away from the upstream seat. Spring Standoff (S) 24) Gently place end cap atop the body, maintaining end cap to body face parallel as end cap is lowered onto body. 25) Using feeler gauges, measure Belleville Spring standoff between the end cap and body. Spring Thickness (T) Uncompressed Spring Height (H) Spring Standoff Gap Spring Standoff = S (See Table 6 for limits) Lock-Up Gap for 5/8, 1-1/16 & 2-1/8 Bore Valves Seat/Ball Gap = H-T-Spring Standoff (S) (See Table 5 for limits) NOTE: To obtain an accurate spring stand off measurement, place one set of gauges away from the other and use stacks of approximately equal thickness. Measure the two stacks together and divide by two for the average gap ( g ). Check the value of g against Table 6. TABLE 5 SEAT/BALL GAP WITHOUT SPRING NOMINAL BALL BORE SEAT/BALL GAP in. (mm) (I.D.) in. (mm) MINIMUM MAXIMUM 5/8 (16) N / A.087 (2.210) 1-1/8 (29) N/A.075 (1.905) 1-1/2 (38).032 (.813).046 (1.168) 2-1/8 (150#-300#) (54) N/A N/A 2-1/8 (600#-4500#) (54).040 (1.016).056 (1.422) 3-1/16 (78).053 (1.346).067 (1.702) 3-1/2 (90).033 (.838).046 (1.168) 4-1/16 (103).043 (1.092).056 (1.422) 5-1/8 (130).037 (.9398).052 (1.321) 6-1/16 (154).057 (1.448).079 (2.007) 7-1/8 (181).040 (1.016).053 (1.346) 8-1/16 (205).066 (1.676).084 (2.134) 10-1/16 (256).053 (1.346).065 (1.651) 12-1/8 (308).064 (1.626).083 (2.108) 13-1/4 (337).085 (2.159).100 (2.54) 15-1/4 (387).105 (2.667).120 (3.048) 17-1/4 (438).130 (3.302).145 (3.683) 19-1/4 (489).135 (3429).165 (4.191) 21-1/4 (540).190 (4.826).210 (5.334) Page 16

17 Complete Assembly 26) Remove the end cap and insert the body gasket/seal. 27) Recheck/re-inspect the sealing faces on ball, body and end cap to ensure they were not damaged during handling. 28) Replace all damaged body studs. Apply Copper-Based Anti-Seize Grease high temperature compound to the threads. 29) Replace Belleville spring, upstream seat and ball. Ensure the mate lapped side is facing the end cap in the valve body. 30) Insert the new ValvTechnologies body seal or gasket into the body, being certain that the top surface is precisely parallel with the body face. 31) Tighten the body studs/nuts evenly, observing the body gasket pull-down. Using gradually increasing torque levels, tighten opposite bolts using a star-like pattern until the body and end cap are pulled face-to face. CAUTION! Never turn a nut more than ¼ turn with out moving to a different body nut. 32) During the entire initial pull-down the two faces should remain precisely parallel. Failure to do so may result in a faulty seal. Torque in a star pattern to 1/3 of torque value listed in Table 1. Then torque in a star pattern to 2/3 of torque value listed in Table 1. Then repeat again at the full torque value of Table 1. For valves larger than 10 inches, repeat the last torque values (full torque). NOTE: THE STAR PATTERN IS EXTREMELY IMPORTANT. 33) Cycle the valve manually to verify that it is functioning correctly. 34) Re-torque the packing gland bolts evenly to the values given in Table 2. Page 17

18 TESTING 1) Valves may be tested in accordance with ValvTechnologies Quality Procedure, VQP ) When performing the seat test, the pressure must be applied on the upstream side. The arrow on the valve (or the label indicating the high pressure end) will indicate the direction in which pressure should be applied. NOTE: Bi-directional valves must be tested with consideration for the required reverse pressure sealing. Prior to any testing of bi-directional valves, a ValvTechnologies approved service center should be consulted to gain the correct test procedure and test pressure. TROUBLE SHOOTING MALFUNCTION POSSIBLE CAUSE REMEDIAL ACTION Valve will not rotate or operate 1) Actuator has failed 1) Replace or repair actuator 2) Valve packed with debris 2) Cycle & flush valve to remove debris 3) Stem key has sheared 4) Ball seat gap incorrect 3) Determine cause of shearing & correct/replace keys Stem Packing Leaking Body Gasket Leaking Valve Ball/Seat Leaking 1) Gland bolts loose 2) Packing damaged or missing 3) Seal misaligned 1) Body Bolts loose 2) Body gasket damaged 3) Body gasket seating faces in body or end piece damaged 1) Valve not fully closed 2) Debris trapped in valve 3) Seat or ball damaged 4) Call Factory 1) Tighten gland bolts 2) Shut down system & replace packing 3) Replace & properly align 1) Tighten body bolts 2) Remove valve from service & replace body gasket 3) Return parts to ValvTechnologies for rework 1) Close the valve 2) Cycle & flush to remove debris. Page 18

19 PARTS INVENTORY PLANNING In order to maintain the highest level of safety as well as minimize cost while maximizing plant efficiency the following guidelines have been established for part inventory levels: PARTS CLASSIFICATION CLASS PARTS USAGE VALVE AVAILABILITY A Most Frequent 70% B Less Frequent 85% C Seldom Replaced 90% D Rarely Replaced 95% E Typically Never Replaced 100% Refer to the Recommended Spare Parts List for V1 Series Ball Valves below. RECOMMENDED SPARE PARTS FOR V1 SERIES BALL VALVES CLASS PART DESCRIPTION QTY/SAME TYPE & SIZE PERCENT COVERAGE A B C D E Gland Packing Gland Load Springs Body Gasket (Metal) Belleville Spring End Cap / Integral Seat Ball Upstream Seat Drive Sleeve Stem Gland Yoke Pillers Bridge Thrust Bearing Body Studs & Nuts 1/3 70% 1/5 85% 1/10 90% 1/15 95% 1/20 100% Page 19

20 Factory Authorized Service Centers TEXAS MASSACHUSETTS BRAZIL PERU *ValvTechnologies, Inc Bingle Road Houston, Texas U.S.A. Telephone: (713) Facsimile: (713) Web: Celtex Industries White Oak, Texas (903) Puffer Sweiven -- Stafford Stafford, Texas (281) Puffer Sweiven La Porte La Porte, Texas (281) Puffer Sweiven Port Arthur Port Arthur, Texas (409) COLORADO Nichols-Given Associates, Inc. Englewood, Colorado (303) FLORIDA American Valve & Pump Lakeland, Florida (863) LOUISIANA Carter Chambers Baton Rouge, LA (225) Power House Supply Newburyport, Massachusetts (978) MINNESOTA Swanson Flo-Systems, Co. Plymouth, Minnesota (763) NEW JERSEY Control Associates, Inc. Allendale, New Jersey (201) NORTH CAROLINA Specialty Valve & Controls Charlotte, North Carolina (704) OHIO TRIVACO Loveland, Ohio (513) WEST VIRGINIA GSB, Inc. Hurricane, W. Virginia (304) INTERNATIONAL AUSTRALIA FLOTECH Controls PTY LTD Balgowlah, NSW Australia ValvTechnologies, Inc. São Paulo, Brasil CANADA CG Industrial Specialties Edmonton, Alberta, Canada (780) CHILE Soltex Chile S.A. Quilicura-Santiago, Chile CHINA Beijing Carve Out Valve Equipment Co. Hai Dian District, Beijing, China FRANCE SMRI Martigues, FRANCE ITALY Argo International Europe Ltd. Sesto Florentino, Fl, Italy CON-PRO TOSCANA Rosignano Solvay (LI), Italy HIGH TECH SERVICE SAC Lima, Peru INDUSTRIAL FACTORY S.A. Lima, Peru METALSPRAY SAC Lima, Perú RUSSIA DS Controls Veliky Novgorod, Russia +7 (8162) SOUTH AFRICA Spirax Sarco (Pty) Ltd. Gauteng, South Africa +27 (11) UNITED KINGDOM MCE plc Stockton-on-Tees, UK +44 (0) VENEZUELA Puffer Sweiven Venezuela Edo. Zulia, Venezuela / 8445 Page 20 * Corporate office and manufacturing plant 2010 ValvTechnologies, Inc. IOM_ball valve_eng_100422_r15

V Series. Installation and Operations Maintenance Manual

V Series. Installation and Operations Maintenance Manual V Series Installation and Operations Maintenance Manual Page 2 TABLE OF CONTENTS I. INTRODUCTION... 4 PRODUCT DESCRIPTION.... 4 PART NUMBERING SYSTEM.... 5-8 II. INSTALLATION RECEIVING & PREPARATION....

More information

Valves for Nuclear Power. Zero Leakage Valve Solutions

Valves for Nuclear Power. Zero Leakage Valve Solutions ValvTechnologies provides solutions for vent, drain, isolation and control applications in nuclear generation: ASME III Class 1, 2, and 3 Valves 10CFR50 Appendix B Safety Related Program ASME/ANSI Class

More information

Mogas MVP Installation, Operation And Maintenance Manual

Mogas MVP Installation, Operation And Maintenance Manual Mogas MVP Installation, Operation And Maintenance Manual Congratulations on your purchase of a Mogas Valve For Power This pamphlet is intended to provide complete information on installation, operation,

More information

Installation, Operation and Maintenance Manual

Installation, Operation and Maintenance Manual Installation, Operation and Maintenance Manual for the MOGAS Improved RSVP Metal Seated Ball Valve How to Install the valve properly Stress relieve welds according to ASME B31.1 ASME 1500 CLASS Maintain

More information

INSTALLATION - MAINTENANCE MANUAL Severe Service Series M4 Ball Valve

INSTALLATION - MAINTENANCE MANUAL Severe Service Series M4 Ball Valve INSTALLATION - MAINTENANCE MANUAL Severe Service Series M4 Ball Valve Date: May 2016/ Page 2 of 12 Table of Contents 1. Safety Information - Definition of Terms..........................2 2. Bill of Materials....................................

More information

Installation, Operation and Maintenance Manual

Installation, Operation and Maintenance Manual Installation, Operation and Maintenance Manual for the MOGAS ISOLATOR 2.0 Floating Ball Valve 1, 1.5, 2, 3 and 4 inch PREPARE THE VALVE FOR INSTALLATION INSTALL THE VALVE PROPERLY MAINTAIN THE VALVE FOR

More information

PFA LINED BALL VALVES Installation, Operation and Maintenance Manual

PFA LINED BALL VALVES Installation, Operation and Maintenance Manual ACRIS PFA LINED BALL VALVES WWW.AMRESIST.COM Table of Contents Safety Instructions - Definition of Terms............................................2 Introduction..............................................................2

More information

IMO-200EN 09/2010. Trunnion mounted forged ball valves Model FF and GG. Installation, Maintenance and Operating Instructions IMO-200EN 09/2010

IMO-200EN 09/2010. Trunnion mounted forged ball valves Model FF and GG. Installation, Maintenance and Operating Instructions IMO-200EN 09/2010 IMO-200EN 09/2010 Trunnion mounted forged ball valves Model FF and GG Installation, Maintenance and Operating Instructions IMO-200EN 09/2010 2 IMO-200EN Table of Contents I GENERAL INFORMATION...................

More information

GT-200 GATE VALVES PN16, Screwed end

GT-200 GATE VALVES PN16, Screwed end Document No. : MD-QO-04-281 Date : 2009/07 /17 Version : 1.0 GT-200 GATE VALVES PN16, Screwed end USER MANUAL Modentic Industrial Corporation 14F-1,No.57Taya Rd.,Taichung,Taiwan,R.O.C. Email:modentic@ms9.hinet.net

More information

Scope. Applicability. Caution. I & M CV3000 Series. Storage. Installation & Maintenance Instructions for Marwin CV3000 Series Three Piece Ball Valves

Scope. Applicability. Caution. I & M CV3000 Series. Storage. Installation & Maintenance Instructions for Marwin CV3000 Series Three Piece Ball Valves I & M CV3000 Series 3170 Wasson Road Cincinnati, OH 45209 USA Phone 513-533-5600 Fax 513-871-0105 marwin@richardsind.com www.marwinvalve.com Installation & Maintenance Instructions for Marwin CV3000 Series

More information

DEMCO Resilient-Seated Butterfly Valve

DEMCO Resilient-Seated Butterfly Valve Document Number: TC003001-01 Revision: Rev 2 DEMCO Resilient-Seated Butterfly Valve Installation, Operation, and Maintenance Manual TABLE OF CONTENTS BILL OF MATERIALS... 3 SCOPE... 5 NAMEPLATE INFORMATION...

More information

KTM Hindle Series 300 Ultra-Seal two piece metal seated ball valves Installation and Maintenance Instructions

KTM Hindle Series 300 Ultra-Seal two piece metal seated ball valves Installation and Maintenance Instructions Before installation these instructions must be fully read and understood Warning For safety reasons, it is important to take the following precautions before you start work on the valve: 1. Personnel making

More information

26 Series Stainless Steel 2-way Ball Valves

26 Series Stainless Steel 2-way Ball Valves 1-800-899-0553 26 Series Stainless Steel 2-way Ball Valves Users Manual Installation, Operation, & Maintenance 1. General Precaution 1.1. Material Section Material deterioration is determined by the contained

More information

MEMORY SEAL BALL VALVES MAINTENANCE MANUAL 2 12, Class 150 & 300, Regular Port, Flanged Unibody

MEMORY SEAL BALL VALVES MAINTENANCE MANUAL 2 12, Class 150 & 300, Regular Port, Flanged Unibody MEMORY SEAL BALL VALVES MAINTENANCE MANUAL 2 12, Class 150 & 300, Regular Port, Flanged Unibody I INTRODUCTION These rugged, versatile, high performance, regular port, ball valves meet all requirements

More information

PARALLEL SLIDE GATE VALVE AND ACTUATOR INSTALLATION, OPERATIONS MAINTENANCE MANUAL

PARALLEL SLIDE GATE VALVE AND ACTUATOR INSTALLATION, OPERATIONS MAINTENANCE MANUAL Certified to O-9001 5904 Bingle oad Houston, X 77092 elephone: (713) 860-0400 ax: (713) 860-0499 ervice epartment mergency ager: 1-800-316-0649 VVCHOOG, C. G VV CO O, OO MC M age 1 of 54 able of Contents.

More information

Fisher V270 Full-Bore Ball Control Valve

Fisher V270 Full-Bore Ball Control Valve Instruction Manual V270 Valve Fisher V270 Full-Bore Ball Control Valve Contents Introduction... 1 Scope of Manual... 1 Description... 1 Specifications... 2 Educational Services... 3 Installation... 3 Maintenance...

More information

PSG. Installation and Operations Maintenance Manual. Parallel Side Gate Valve & Actuator

PSG. Installation and Operations Maintenance Manual. Parallel Side Gate Valve & Actuator G nstallation and Operations Maintenance Manual arallel ide Gate Valve & ctuator age 2 B O CO. OCO.... 4. O... 4. CVG O... 4 B. OO... 4 1. CO... 4 2. M OO.... 4 C. OO... 4. HM COC... 5 1. WG.... 5 2. O...

More information

Standard Valves Series Globe Valves Series Angle Valves Series Way-Valves

Standard Valves Series Globe Valves Series Angle Valves Series Way-Valves Installation, Operation, Maintenance Instructions Standard Valves Series 035 000 Globe Valves Series 031 000 Angle Valves Series 033 000 3-Way-Valves 1 GENERAL INFORMATION These instructions are designed

More information

Ver Trunnion Ball Valve INSTALLATION, OPERATION AND MAINTENANCE MANUAL FBV/IOM/BA02

Ver Trunnion Ball Valve INSTALLATION, OPERATION AND MAINTENANCE MANUAL FBV/IOM/BA02 Ver. 2008 Trunnion Ball Valve INSTALLATION, OPERATION AND MAINTENANCE MANUAL FBV/IOM/BA02 TABLE OF CONTENTS 1 APPLICATIONS...2 1.1 Applications...2 1.2 Performance Specifications...2 2 APPLICABLE STANDARDS...2

More information

When installing the screwed end, socket weld & flanged end valves the following respective procedures shall be followed for better performance.

When installing the screwed end, socket weld & flanged end valves the following respective procedures shall be followed for better performance. 1. Storage LARSEN & TOUBRO LIMITED Page 1 of 5 1.1. All valves are to be stored in fully open position, in order to protect the sphere surface and soft valve seats. 1.2. Before shipping, the inlet and

More information

DEMCO DEMCO RESILIENT SEATED BUTTERFLY VALVE. Installation, Operation and Maintenance Manual D I S T R I B U T E D V A L V E S DEM-RSBV-IOM

DEMCO DEMCO RESILIENT SEATED BUTTERFLY VALVE. Installation, Operation and Maintenance Manual D I S T R I B U T E D V A L V E S DEM-RSBV-IOM DEMCO RESILIENT SEATED BUTTERFLY VALVE DEMCO TABLE OF CONTENTS DEMCO RESILIENT SEATED BUTTERFLY VALVE Bill of Materials... 1 Scope... 3 Nameplate Information... 3 Storage... 3 Installation... 4 End-of-Line

More information

INSTALLATION & MAINTENANCE MANUAL

INSTALLATION & MAINTENANCE MANUAL INSTALLATION & MAINTENANCE MANUAL 3-WAY/4-WAY/5-WAY MULTI-PORT BALL VALVES T TEFLON PARTS - 1. Seat x 5 pcs. 2. Joint Gasket x 5 pcs. 3. Retainer Seal x 5 pcs. 4. Thrust Washer x 1 pc. 5. O-Ring x 1 pc

More information

Apollo Standard Port, Full Port & One Piece Flanged Ball Valves Installation, Operation, & Maintenance Guide

Apollo Standard Port, Full Port & One Piece Flanged Ball Valves Installation, Operation, & Maintenance Guide I854000.F M16005 Apollo Standard Port, Full Port & One Piece Flanged Ball Valves Introduction This manual presents guidelines for the Installation, Operation and Maintenance of manual and automated Apollo

More information

Ball Valves. Quality Valves at Low Cost

Ball Valves. Quality Valves at Low Cost Ball Valves Quality Valves at Low Cost Table of Contents B Series, 2, 3 PC Ball Valves Part Numbering System...3 B0: 2 PC, 000 WOG, 36SS... 4 B02: 2 PC, 2000/0 WOG, 36SS... 4 B03: 2 PC, 000 WOG, 36SS Direct

More information

TBV OPERATION AND MAINTENANCE MANUAL SERIES 1800: FLANGED BALL VALVE. For technical questions, please contact the following:

TBV OPERATION AND MAINTENANCE MANUAL SERIES 1800: FLANGED BALL VALVE. For technical questions, please contact the following: TBV OPERATION AND MAINTENANCE MANUAL SERIES 1800: FLANGED BALL VALVE For technical questions, please contact the following: Engineering Department 1537 Grafton Road Millbury, MA 01527 Phone: (508) 887-9400

More information

Ideal Installation. I & M Mark 67 (1/2 6 ) Control Line. Installation & Maintenance Instructions for Mark 67 Pressure Regulators

Ideal Installation. I & M Mark 67 (1/2 6 ) Control Line. Installation & Maintenance Instructions for Mark 67 Pressure Regulators I & M Mark (/ ) 0 Wasson Road Cincinnati, OH 0 USA Phone --00 Fax -8-00 info@richardsind.com www.jordanvalve.com Installation & Maintenance Instructions for Mark Pressure Regulators Warning: Jordan Valve

More information

Crispin Valves Operating Guide. Crispin

Crispin Valves Operating Guide. Crispin Crispin Valves Operating Guide Crispin Since 1905 Crispin Multiplex Manufacturing Co. 600 Fowler Avenue Berwick, PA 18603 1-800-AIR-VALV T: (570) 752-4524 F: (570) 752-4962 www.crispinvalve.com sales@crispinvalve.com

More information

Series A Floating Ball Valve Installation, Operation & Maintenance XXXX - X X X X X X X. Base Part Numbers. Trim Option Suffix Code

Series A Floating Ball Valve Installation, Operation & Maintenance XXXX - X X X X X X X. Base Part Numbers. Trim Option Suffix Code Series A Floating Ball Valve Installation, Operation & Maintenance Base Part Numbers RATING 1 FP 2 RP 2 FP 3 RP 3 FP 4 RP 4 FP 1000 1102 1103 1104 1106 1105 1107 1500 1151 1152 1153 1154 1156 1155 1157

More information

Installation, Operation and Maintenance Instructions Series 608 Ball Valve

Installation, Operation and Maintenance Instructions Series 608 Ball Valve b. With valve open, remove three body bolts, loosen fourth and swing out body. Remove fourth bolt and spread pipe ends Close valve, remove ball, seats, body seals. Return body to its original position

More information

OPERATION AND MAINTENANCE INSTRUCTIONS

OPERATION AND MAINTENANCE INSTRUCTIONS OPERATION AND MAINTENANCE INSTRUCTIONS 334 SERIES THREE-PIECE BALL VALVES 1/4 to 2-1/2 Installation and Operation Always install your valve according to accepted industry standards and practices and operate

More information

USER INSTRUCTIONS. NAF Trunnball DL Ball Valves. Installation Operation Maintenance. Experience In Motion FCD NFENIM A4 01/15

USER INSTRUCTIONS. NAF Trunnball DL Ball Valves. Installation Operation Maintenance. Experience In Motion FCD NFENIM A4 01/15 USER INSTRUCTIONS NAF Trunnball DL Ball Valves FCD NFENIM4168-01-A4 01/15 Installation Operation Maintenance Experience In Motion Contents SAFETY 3 1 General 3 2 Lifting 4 3 Receiving Inspection 4 4 Installation

More information

Power-Seal High Performance Butterfly Valve: Series P1 Installation & Maintenance Manual

Power-Seal High Performance Butterfly Valve: Series P1 Installation & Maintenance Manual CAUTION: 1. For your safety read this manual completely before installation or servicing. 2. Before installing or servicing, please ensure the line pressure has been relieved, and any hazardous fluids

More information

OPERATING AND MAINTENANCE MANUAL

OPERATING AND MAINTENANCE MANUAL Series 2200 Series 2220 Engineered Performance TABLE OF CONTENTS INTRODUCTION 1 About the Series 2200/ 2220 Valve 1 Identifying the valves 1 1.0 VALVE INSTALLATION AND START-UP 2 2 0 VALVE MAINTENANCE

More information

Engineered Valves For Pipeline Service Application

Engineered Valves For Pipeline Service Application Page 1 TRUNNION MOUNTED BALL VALVES TM SERIES Engineered Valves For Pipeline Service Application Valves for oil & gas pipelines and other industrial applications Flanged or Butt Weld ANSI Class 150 thru

More information

Split Body Valves with Bellows Seal Series Globe Valves Series Angle Valves Series Way-Valves

Split Body Valves with Bellows Seal Series Globe Valves Series Angle Valves Series Way-Valves Installation, Operation, Maintenance Instructions Split Body Valves with Bellows Seal Series 025 300 Globe Valves Series 027 300 Angle Valves Series 028 300 3-Way-Valves 1 GENERAL INFORMATION These instructions

More information

BW7A Butterfly Valves. Installation and Maintenance Instructions /1 IM-P CH Issue 1

BW7A Butterfly Valves. Installation and Maintenance Instructions /1 IM-P CH Issue 1 BW7A Butterfly Valves Installation and Maintenance Instructions 2200150/1 IM-P220-04 14 2200150 CH Issue 1 INSTALLATION AND MAINTENANCE INSTRUCTIONS CONTENTS SECTION. General 1 Additional Recommendations

More information

V-SEGMENT SERIES V-Port Segment Control Valves (VS/VV/VM) Installation & Maintenance Manual

V-SEGMENT SERIES V-Port Segment Control Valves (VS/VV/VM) Installation & Maintenance Manual CAUTION: 1. For your safety read this manual before installation or servicing. 2. Before installing or servicing, please ensure the line pressure has been relieved, and any hazardous fluids have been drained

More information

UNIFLO Control Valve

UNIFLO Control Valve Severe Service Control Valves MAINTENANCE AND INSTRUCTION MANUAL UNIFLO Control Valve The Problem Solver TM BOTTOM COVER DESIGN DFT INC. 2 www.dft-valves.com DFT INC. 3 www.dft-valves.com WARNING: USER

More information

McCannalok HIGH PERFORMANCE BUTTERFLY VALVE OPERATION AND MAINTENANCE MANUAL. The High Performance Company

McCannalok HIGH PERFORMANCE BUTTERFLY VALVE OPERATION AND MAINTENANCE MANUAL. The High Performance Company McCannalok HIGH PERFORMANCE BUTTERFLY VALVE OPERATION AND MAINTENANCE MANUAL The High Performance Company Table of Contents Safety Information - Definition of Terms... 1 Introduction... 1 Installation...

More information

FLOWSERVE CORPORATION NOBLE ALLOY VALVE BALL VALVE REPAIR INSTRUCTION

FLOWSERVE CORPORATION NOBLE ALLOY VALVE BALL VALVE REPAIR INSTRUCTION FLOWSERVE CORPORATION NOBLE ALLOY VALVE BALL VALVE REPAIR INSTRUCTION Cookeville Valve Operation 1978 Foreman Drive Cookeville, TN 38541 PH: 800-251-6761 931-432-4021 FAX: 931-432-5518 CONTENTS FLOWSERVE/NOBLE

More information

CV Control Valves Installation and Operation Manual

CV Control Valves Installation and Operation Manual CV1500 - Control Valves Installation and Operation Manual 652-EN Overview Warning: This bulletin should be used by experienced personnel as a guide to the installation of the Armstrong CV1500 Control Valve.

More information

DEMCO Resilient Seated Butterfly Valve

DEMCO Resilient Seated Butterfly Valve Page 1 of 12 DEMCO Resilient Seated Butterfly Valve Page 2 of 12 Published May 2000 DEMCO is a trademark of Cooper Cameron Corporation Cooper Cameron Corporation, Cooper Cameron Valves Division, 2000.

More information

HIGH PRESSURE CONTROL VALVE R2L ACTUATOR

HIGH PRESSURE CONTROL VALVE R2L ACTUATOR R2L ACTUATOR All Rights Reserved. All contents of this publication including illustrations are believed to be reliable. And while efforts have been made to ensure their accuracy, they are not to be construed

More information

E818/828 Series Fugitive Emissions 150# and 300# Flanged 2" - 8" Two-Piece Ball Valves Installation, Operation and Maintenance Instructions

E818/828 Series Fugitive Emissions 150# and 300# Flanged 2 - 8 Two-Piece Ball Valves Installation, Operation and Maintenance Instructions WCAIM2057 (Part 16774) E818/828 Series Fugitive Emissions 150# and 300# Flanged 2" - 8" Two-Piece Ball Valves Installation, Operation and Maintenance Instructions CAUTION: Flowserve recommends that all

More information

LOW PRESSURE BALANCED VALVE DIAPHRAGM BALANCED

LOW PRESSURE BALANCED VALVE DIAPHRAGM BALANCED DIAPHRAGM BALANCED All Rights Reserved. All contents of this publication including illustrations are believed to be reliable. And while efforts have been made to ensure their accuracy, they are not to

More information

Installation, Operation and Maintenance Manual

Installation, Operation and Maintenance Manual Installation, Operation and Maintenance Manual for the irsvp Metal Seated Ball Valve ASME Class 1500 / 3100 / 4500 PREPARE THE VALVE FOR INSTALLATION INSTALL THE VALVE PROPERLY STRESS RELIEVE WELDS ACCORDING

More information

Maintenance Instructions. World Leader in Modular Torque Limiters. JSE AEA Extruder Clutch

Maintenance Instructions. World Leader in Modular Torque Limiters. JSE AEA Extruder Clutch World Leader in Modular Torque Limiters PROTECTING EQUIPMENT& MACHINERYYEARSInstallation and Maintenance Instructions JSE.5-0234AEA Extruder Clutch 1304 Twin Oaks Street Wichita Falls, Texas 76302 (940)

More information

Installation and Maintenance Instructions JSE1-0128MAEAD Extruder Clutch. World Leader in Modular Torque Limiters

Installation and Maintenance Instructions JSE1-0128MAEAD Extruder Clutch. World Leader in Modular Torque Limiters World Leader in Modular Torque Limiters Installation and Maintenance Instructions JSE1-0128MAEAD Extruder Clutch 1304 Twin Oaks Street Wichita Falls, Texas 76302 (940) 723-7800 Fax: (940) 723-7888 E-mail:

More information

METERING VALVE 2" STEM GUIDED

METERING VALVE 2 STEM GUIDED 2" STEM GUIDED All Rights Reserved. All contents of this publication including illustrations are believed to be reliable. And while efforts have been made to ensure their accuracy, they are not to be construed

More information

COMMERCIAL. BV & BVM Series Installation Instructions 06/29/15

COMMERCIAL. BV & BVM Series Installation Instructions 06/29/15 COMMERCIAL Bray Controls Commercial Division 13788 West Road, Suite 00A Houston, Texas 77041 BCDSales@Bray.com Phone: 1-888-41-79 Fax: 1-888-41-70 www.braycommercialdivision.com BV & BVM Series Installation

More information

Pressure Relief Valve Maintenance Manual

Pressure Relief Valve Maintenance Manual Technical Manual 1098T Pressure Relief Valve Maintenance Manual Farris Engineering Division of Curtiss-Wright Flow Control Corporation TABLE OF CONTENTS - Manual Revision 0 Introduction & Safety Tips...

More information

MERIDIAN, 2 or 3 PIECE, TRUNNION MOUNTED BALL VALVES

MERIDIAN, 2 or 3 PIECE, TRUNNION MOUNTED BALL VALVES INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS MERIDIAN, 2 or 3 PIECE, TRUNNION MOUNTED BALL VALVES Size Range 2 48 ASME Classes 150-2500 *It is recommended that the valve installer is familiar with

More information

BUTTERFLY VALVE WITH WELDED ENDS INSTALLATION AND MAINTENANCE MANUAL

BUTTERFLY VALVE WITH WELDED ENDS INSTALLATION AND MAINTENANCE MANUAL BUTTERFLY VALVE 31300 SERIES INSTRUCTIONS FOR INSTALLATION, USE AND MAINTENANCE 1. Overview Read these instructions carefully before starting the valve installation and start-up work. Safe keep the instructions

More information

HIGH PRESSURE CONTROL VALVE PISTON BALANCED

HIGH PRESSURE CONTROL VALVE PISTON BALANCED PISTON BALANCED All Rights Reserved. All contents of this publication including illustrations are believed to be reliable. And while efforts have been made to ensure their accuracy, they are not to be

More information

Installation and Maintenance Instructions JSE2-0241MAEAD Extruder Clutch. World Leader in Modular Torque Limiters

Installation and Maintenance Instructions JSE2-0241MAEAD Extruder Clutch. World Leader in Modular Torque Limiters World Leader in Modular Torque Limiters Installation and Maintenance Instructions JSE2-0241MAEAD Extruder Clutch 1304 Twin Oaks Street Wichita Falls, Texas 76302 (940) 723-7800 Fax: (940) 723-7888 E-mail:

More information

Model DFR 070/156/220 Rotary Actuator

Model DFR 070/156/220 Rotary Actuator Figure 1 DFR 156 TABLE OF CONTENTS General 2 Actuator Assembly 18 Scope 2 Bushing / Yoke Assembly 18 Principles of Operation 2 Spring Barrel Assembly 18 Safety Caution 2 Diaphragm Plate Assembly 20 Specifications

More information

Installation and Maintenance Instructions JSE MAEAD Extruder Clutch. World Leader in Modular Torque Limiters

Installation and Maintenance Instructions JSE MAEAD Extruder Clutch. World Leader in Modular Torque Limiters World Leader in Modular Torque Limiters Installation and Maintenance Instructions JSE.5-0104MAEAD Extruder Clutch 1304 Twin Oaks Street Wichita Falls, Texas 76302 (940) 723-7800 Fax: (940) 723-7888 E-mail:

More information

2.- HANDLING OF VALVES BEFORE ASSEMBLY 3.- FITTING THE VALVE TO THE REST OF THE ASSEMBLY 5.- PERIODICAL INSPECTION OF THE VALVE AND MAINTENANCE

2.- HANDLING OF VALVES BEFORE ASSEMBLY 3.- FITTING THE VALVE TO THE REST OF THE ASSEMBLY 5.- PERIODICAL INSPECTION OF THE VALVE AND MAINTENANCE Page 1 of 16 CONTENTS 1.- INTRODUCTION 2.- HANDLING OF VALVES BEFORE ASSEMBLY 3.- FITTING THE VALVE TO THE REST OF THE ASSEMBLY 4.- OPERATION OF A BALL VALVE 5.- PERIODICAL INSPECTION OF THE VALVE AND

More information

CRYOGENIC. Italian Manufactured, Italian Quality

CRYOGENIC. Italian Manufactured, Italian Quality Italian Manufactured, Italian Quality CRYOGENIC Via Di Vittorio 307/25-20099 Sesto San Giovanni (MI) - Italy Tel: +39.028.976.1628 - Fax: +39.028.976.2167 www.sestovalves.com - sales@sestovalves.com Introduction

More information

INSTALLATION, OPERATION, MAINTENANCE MANUAL FOR MANUALLY OPERATED STOP CHECK VALVE

INSTALLATION, OPERATION, MAINTENANCE MANUAL FOR MANUALLY OPERATED STOP CHECK VALVE INSTALLATION, OPERATION, MAINTENANCE MANUAL FOR MANUALLY OPERATED STOP CHECK VALVE Page 1 of 13 1.1 General CHAPTER 1 - GENERAL INFORMATION This manual contains maintenance instructions with pertinent

More information

Fisher 657 Diaphragm Actuator Sizes and 87

Fisher 657 Diaphragm Actuator Sizes and 87 Instruction Manual 657 Actuator (30-70 and 87) Fisher 657 Diaphragm Actuator Sizes 30 70 and 87 Contents Introduction... 1 Scope of Manual... 1 Description... 2 Specifications... 2 Installation... 3 Mounting

More information

VELAN TRUNNION-MOUNTED

VELAN TRUNNION-MOUNTED VELAN TRUNNION-MOUNTED Velan s standard trunnion-mounted ball valves offer increased value by incorporating advanced design features. TRUNNION-MOUNTED BALL The ball is fixed and the seat rings are floating,

More information

MK Series - High Performance Butterfly Valves Operation and Maintenance Instructions

MK Series - High Performance Butterfly Valves Operation and Maintenance Instructions COMMERCIAL Bray Controls Commercial Division 13788 West Road, Suite 200A Houston, Texas 77041 BCDSales@Bray.com Phone: 1-888-412-2729 Fax: 1-888-412-2720 www.braycommercialdivision.com MK Series - High

More information

OPERATING AND MAINTENANCE MANUAL

OPERATING AND MAINTENANCE MANUAL Series 2700A Engineered Performance TABLE OF CONTENTS INTRODUCTION 1 Scope 1 Description 1 Valve Identification 1 0 VALVE INSTALLATION 1 0 VALVE MAINTENANCE 2 1 Actuator Disassembly 3 2 Actuator Reassembly

More information

Fisher Z500 Severe Service Ball Valves

Fisher Z500 Severe Service Ball Valves Z500 Ball Valves D099X0 Product Bulletin 5.:Z500 April 06 Fisher Z500 Severe Service Ball Valves This bulletin covers Fisher NPS / 6 Z500 Severe Service Ball Valves. The Z500 severe service ball valve

More information

FORGED HIGH PRESSURE BONNETLESS. ASME CLASSES: Sizes: 1 2 4" ( mm) U.S. Patent # Patented Easy Maintenance!

FORGED HIGH PRESSURE BONNETLESS. ASME CLASSES: Sizes: 1 2 4 ( mm) U.S. Patent # Patented Easy Maintenance! FORGED HIGH PRESSURE BONNETLESS ASME CLASSES: 1690 4500 Sizes: 1 2 4" (15 100 mm) U.S. Patent # 4356832 Patented Easy Maintenance! PROFILE Velan is one of the world's leading manufacturers of industrial

More information

MODEL 5540 CONTENTS. Installation, Operation and Maintenance Instructions 1.0 GENERAL

MODEL 5540 CONTENTS. Installation, Operation and Maintenance Instructions 1.0 GENERAL Installation, Operation and Maintenance Instructions MODEL 5540 Sep 20 CONTENTS.0 GENERAL. Model Number---------------------------------------------------------------------------------------------------------------

More information

Fisher D2T FloPro Control Valve

Fisher D2T FloPro Control Valve Instruction Manual D2T FloPro Valve Fisher D2T FloPro Control Valve Contents Introduction... 1 Scope of Manual... 1 Description... 1 Educational Services... 2 Specifications... 3 Installation... 3 Setting

More information

SERIES RSR PRESSURE RELIEF VALVE

SERIES RSR PRESSURE RELIEF VALVE SERIES RSR PRESSURE RELIEF VALVE Installation, Operation and Maintenance Manual The Red Valve Series RSR Pressure Relief Valve is a bi-directional valve designed for tough slurry applications. The elastomer

More information

Fisher 3024C Diaphragm Actuator

Fisher 3024C Diaphragm Actuator Instruction Manual 3024C Actuator Fisher 3024C Diaphragm Actuator Contents Introduction... 1 Scope of Manual... 1 Description... 2 Specifications... 3 Installation... 5 Mounting the Actuator on the Valve...

More information

IOM Manual. IOM Manual. Series 76/77.

IOM Manual. IOM Manual. Series 76/77. IOM Manual IOM Manual Series 76/77 www.flowlinevalves.com Flow Line Valve and Controls, L.L.C. 110 Main Project Road Schriever, LA 70395 P.O. Box 677 Schriever, LA 70395 Phone 985-414-6004 * Toll Free

More information

Bulletin: Floating Ball Valve. Tartarini Floating Ball Valve. Introduction. Features and Benefits

Bulletin: Floating Ball Valve. Tartarini Floating Ball Valve. Introduction. Features and Benefits Tartarini Floating Ball Valve Bulletin: Floating Ball Valve May 2011 Figure 1. Tartarini Floating Ball Valve Introduction Tartarini Floating Ball Valve is a general-purpose valve. It is used for long range

More information

Instalation, Operation and Maintenance Manual

Instalation, Operation and Maintenance Manual POWER BALL VALVE Instalation, Operation and Maintenance Manual Rev. 1 1 of 23 INDEX PAGE 1.0 INTRODUCTION-----------------------------------------------------------------------------4 2.0 RECEIVING & PREPARATION

More information

Types 1808 and 1808A Pilot-Operated Relief Valves or Backpressure Regulators

Types 1808 and 1808A Pilot-Operated Relief Valves or Backpressure Regulators Instruction Manual Form 5116 Types 1808 and 1808A July 2010 Types 1808 and 1808A Pilot-Operated Relief Valves or Backpressure Regulators! Warning Failure to follow these instructions or to properly install

More information

Forged 3 Piece Trunnion Mounted Ball Valves Series MS

Forged 3 Piece Trunnion Mounted Ball Valves Series MS Forged 3 Piece Trunnion Mounted Ball Valves Series MS Construction: 3 piece bolted side entry Trunnion housings 4 Trunnion retainer plates 6 Metal Seated Chrome carbide and tungsten carbide trims Uni-directional

More information

Surface CIMV, Low Flow, HTV, Manual

Surface CIMV, Low Flow, HTV, Manual Industries 5000 psi Operations and Maintenance Manual DOC-03715 Rev A Pioneering an Industry TABLE OF CONTENTS About SkoFlo... 2 General Information... 2 Hydraulic Ratings... 3 Storage... 3 Installation...

More information

NEECO INDUSTRIES INC. INSTRUCTION MANUAL 7 1/16 10K SLAB GATE BODY

NEECO INDUSTRIES INC. INSTRUCTION MANUAL 7 1/16 10K SLAB GATE BODY INSTRUCTION MANUAL 7 1/16 10K SLAB GATE BODY INTRODUCTION The NF-700 type gate valves provided by Neeco Industries are full-bore through conduit non-rising stem manually (w/ball screw) operated valves.

More information

Bray/McCannalok High Performance Butterfly Valve Operation and Maintenance Manual

Bray/McCannalok High Performance Butterfly Valve Operation and Maintenance Manual Bray/McCannalok High Performance Butterfly Valve Operation and Maintenance Manual Table of Contents Definition of Terms 1 Introduction 1 Installation 1 Maintenance 2 Stem Seal Replacement 4 Seat Replacement

More information

CVS Series H-900, H-1500 and H-2500 Design Valve Bodies

CVS Series H-900, H-1500 and H-2500 Design Valve Bodies Instruction Manual CVS Series H-900, H-1500 and H-2500 Design Valve Bodies Introduction Contents Contained in this manual are installation instructions, maintenance procedures and parts information for

More information

INSTALLATION, OPERATION AND MAINTENANCE MANUAL (IOM)

INSTALLATION, OPERATION AND MAINTENANCE MANUAL (IOM) INSTALLATION, OPERATION AND MAINTENANCE MANUAL (IOM) IOM-1088 03-16 Model 1088 Vacu-Gard Blanketing Valve ISO Registered Company SECTION I I. DESCRIPTION AND SCOPE The Model 1088 Vacu-Gard is a tank blanketing

More information

Product Manual. S&S V-100 Ball Valves 2 though 8 Inch Designs. Introduction: Installation:

Product Manual. S&S V-100 Ball Valves 2 though 8 Inch Designs. Introduction: Installation: Product Manual S&S V-100 Ball Valves 2 though 8 Inch Designs. Introduction: These instructions apply specifically to the 2 through 8 inch S&S V-100 Ball Valve Bodies. This manual provides maintenance,

More information

Model DF233 Control Valve

Model DF233 Control Valve Figure 1 DF233 Control Valve TABLE OF CONTENTS Introduction 2 Body and Packing Reassembly 7 Specifications 3 Fail Closed Actuator Reassembly 8 Valve Sizes 3 Fail Open Actuator Reassembly 9 Unpacking 4

More information

Model DF269 Control Valve

Model DF269 Control Valve Figure 1 DF269 Control Valve TABLE OF CONTENTS Introduction 2 Fail Open Actuator Disassembly 6 General 2 Body and Packing Reassembly 7 Scope 2 Fail Closed Actuator Resassembly 8 Specifications 3 Fail Open

More information

FIGURE 310AM, 310AMSW & 311AM 3-PIECE BALL VALVE

FIGURE 310AM, 310AMSW & 311AM 3-PIECE BALL VALVE INTRODUCTION This instruction manual includes installation, operation and maintenance information for the figure 310AM, 310AMSW, and 311AM 3-piece 1000CWP, threaded end (NPT) or socket weld end (SW) ball

More information

Please note this is a condensed catalog. For a complete version, contact Velan directly.

Please note this is a condensed catalog. For a complete version, contact Velan directly. Please note this is a condensed catalog. For a complete version, contact Velan directly. VELAN VALVES IN POWER With an installed base covering over 300 nuclear power plants and over 2,000 thermal power

More information

Maintenance Instructions 100, 150, 200 & 400 Series Water & Waste Water Safety Element Torque Limiters with Externally Adjustable Modules

Maintenance Instructions 100, 150, 200 & 400 Series Water & Waste Water Safety Element Torque Limiters with Externally Adjustable Modules World Leader in Modular Torque Limiters PROTECTING EQUIPMENT& MACHINERYYEARSInstallation and Maintenance Instructions 00, 50, 200 & 400 Series Water & Waste Water Safety Element Torque Limiters with Externally

More information

Operating & Maintenance Manual For Steam Conditioning Valve

Operating & Maintenance Manual For Steam Conditioning Valve For Steam Conditioning Valve 1 Table of Contents 1.0 Introduction 3 2.0 Product description 3 3.0 Safety Instruction 4 4.0 Installation and Commissioning 5 5.0 Valve Disassembly 6 6.0 Maintenance 6 7.0

More information

Railroad Ball Valves Series 5REB3

Railroad Ball Valves Series 5REB3 Railroad Ball Valves Series 5REB3 4" (DN 00) Installation, Maintenance and Operating Instructions IMO-R4 /05 IMO-R4 Table of Contents GENERAL.................................... 3. Scope of the Manual........................

More information

TM SERIES Engineered Valves For Pipeline Service Application

TM SERIES Engineered Valves For Pipeline Service Application Tech Bulletin Page 0-1 Page 1 TRUNNION MOUNTED BALL VALVES TM SERIES Engineered Valves For Pipeline Service Application Valves for oil & gas pipelines and other industrial applications Flanged or Butt

More information

DOUBLE OFFSET BUTTERFLY VALVE

DOUBLE OFFSET BUTTERFLY VALVE Flange STD: ASME CLASS 150 LB ASME CLASS 300 LB Temp :210 ~29 Work pressure: VF-91_/92_/93_ 2 ~48 150LB VF-94_/95_/96_ 2 ~24 300LB Pd. date 2011.5 Please read all of these instructions before installing

More information

Installation, Operation, and Maintenance Manual

Installation, Operation, and Maintenance Manual Industrial Process Installation, Operation, and Maintenance Manual Series PBV Plastic Lined Ball Valve Table of Contents Table of Contents Introduction and Safety...2 Safety message levels...2 User health

More information

Installation Instructions

Installation Instructions Installation Instructions BW Seals Q, QB Series General Service Balanced Pusher Seal Q, QB, QBQ, QBS, QBU, QBQ LZ Experience In Motion 1 Equipment Check 1.1 Follow plant safety regulations: lock out motor

More information

W-K-M Model MA-1 DynaCentric Butterfly Valve

W-K-M Model MA-1 DynaCentric Butterfly Valve Page 1 of 12 W-K-M Model MA-1 DynaCentric Butterfly Valve Page 2 of 12 Published January 2003 W-K-M and DynaCentric are trademarks of Cooper Cameron Corporation Cooper Cameron Corporation, Cooper Cameron

More information

MUELLER ECCENTRIC PLUG VALVE

MUELLER ECCENTRIC PLUG VALVE MUELLER INSTALLATION, OPERATING and MAINTENANCE INSTRUCTIONS 1 MUELLER System Design The life of the valve is dependent on its application, frequency of use and freedom from misuse. The properties of the

More information

DeZURIK " BAW AWWA BUTTERFLY VALVES WITH EPOXY-RETAINED SEAT

DeZURIK  BAW AWWA BUTTERFLY VALVES WITH EPOXY-RETAINED SEAT DeZURIK 20 144" BAW AWWA BUTTERFLY VALVES WITH EPOXY-RETAINED SEAT Instruction D10373 April 2017 Instructions These instructions provide information about the 20 (250 F2 model only) and the 24-144 BAW

More information

IOM FOR DYNATORQUE D-LOCK LOCKING DEVICE (DL TYPE)

IOM FOR DYNATORQUE D-LOCK LOCKING DEVICE (DL TYPE) Scope: It is the purpose of this document to provide general installation, operation, and maintenance instructions for the DYNATORQUE D-Lock locking device. Design: All Cameron DYNATORQUE operators and

More information

Installation, Operation, and Maintenance Manual Full Port Y-Pattern, Bolted Bonnet, Globe and Check Valves

Installation, Operation, and Maintenance Manual Full Port Y-Pattern, Bolted Bonnet, Globe and Check Valves SMITH VALVES Installation, Operation, and Maintenance Manual Full Port Y-Pattern, Bolted Bonnet, Globe and Check Valves Globe Valve Series: YG80/YG15 Welded Bonnet Globe Valve Series: YG87/YG17 Piston

More information

PRODUCT OVERVIEW. Our BDB (Bolted Body) and BW3 (Fully Welded Body) trunnion-mounted ball valves are designed and manufactured

PRODUCT OVERVIEW. Our BDB (Bolted Body) and BW3 (Fully Welded Body) trunnion-mounted ball valves are designed and manufactured PRODUCT OVERVIEW For over 30 years, FluoroSeal has been manufacturing and customizing a wide range of valves, and accessories for many industries including Oil & Gas, Petrochemical, Chemical, Mining, Pharmaceutical,

More information

Series VF Floating Ball Valve Installation, Operation & Maintenance XXXX - X X X X X X XX XX. Base Part Numbers CONTENTS. Trim Option Suffix Code

Series VF Floating Ball Valve Installation, Operation & Maintenance XXXX - X X X X X X XX XX. Base Part Numbers CONTENTS. Trim Option Suffix Code Series VF Floating Ball Valve Installation, Operation & Maintenance CONTENTS I. Introduction Page 1 Base Part Numbers & Suffix Code Page 1 II. Transportation & Storage Page 1 III. Installation Page 1 IV.

More information

6200 Series. Specifications. Fluid End Power End Models 6211, 6212, 6221, & 6222 Models 6241 & 6242 Part Material Part Material Part Material

6200 Series. Specifications. Fluid End Power End Models 6211, 6212, 6221, & 6222 Models 6241 & 6242 Part Material Part Material Part Material 5.2018.12.i 6200 Series Specifications The Flomore 6200 Series Pump line consists of a series of basic pump options all developed from a modular power unit. All units are pneumatically driven positive

More information