VALVE SOLUTIONS FOR INDUSTRIAL PLANTS
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1 VALVE SOLUTIONS FOR INDUSTRIAL PLANTS
2 WHERE EVER AND WHEN EVER The AVK Group of Manufacturing Companies has for many specific areas in most types of Industrial Plants and are able to offer the products worldwide through the network of AVK Sales Companies and Appointed Distributors for Industrial Valves.
3 CONTENT WATER COOLING WATER WATER INTAKE PROCESS WATER WATER TREATMENT FIRE LINES HYDRO POWERSTATIONS (HYDRO POWERPLANT) GAS AND AIR OXYGEN COKE OVEN GAS DANGEROUS GASSES FUEL GASSES COMPRESSOR CRYOGENIC SPECIALISED GASSES AIR/PNEUMATIC LINES ACID AND CHEMICALS LEACHING WATER TREATMENT DOSING CHEMICAL PROCESSES ACID & FERTILISER PLANTS SLURRY AND SEVERE APPLICATION MINERAL SLURRY FLY ASH SCRUBBER AND COAL BURNER CATALYST COKE TAR WAX POWDER (CEMENT, LIME) STEAM BOILER AND SCRUBBER PROCESSING PLANT APPLICATION PRODUCT FINDER
4 + FOR EVERY TYPE OF INDUSTRIAL PLANT, AVK & PV GROUP CAN DELIVER BOTH HIGHLY SPECIALIZED ENGINEERED PRODUCTS AS WELL AS STANDARD PRODUCTS, THAT MEET THE STANDARDS, APPROVALS, PERFORMANCE AND QUALITY AS REQUIRED WITHIN INDUSTRIAL APPLICATIONS WORLD WIDE. AVK and Premier Valves have over 60 years of experience in design, development and production of. All products are tested a n d a p p r o v e d b e f o r e d e l i v e r y. F u l l documentation, material certificates installation and maintenance instructions are available for each product supplied. Many of the products are designed and produced for No to Low maintenance free use. Products where regular maintenance is required are designed for easy maintenance and service. All products offered by AVK and Premier Valves meet the relevant international Quality and Design standards. All products are supported by an experience sales and service team to ensure the best possible before-and after sales service. AVK and Premier Valves combined, have an established distribution network that services all Industrial sectors in Southern Africa. All appointed distributors receive full technical training and support from AVK and Premier Valves. In late 2014, the AVK Group and Premier Valves announced a major expansion of its local manufacturing operations. This was done in line with the SA Government's Re- Industrialization Policy and the creation of l o c a l e m p l oyment. T h i s s u b s t a n t i ve investment is also designed to optimize the Groups Supply Chain, and thereby reduce delivery periods for its locally based customers. 1
5 AVK WATER WATER POWER GENERATION OIL & GAS (PETROCHEMICAL) STEEL MILLS & SMELTERS SUGAR MILLS PULP & PAPER MINING SHIPBUILDING FIRE FIGHTING CHEMICAL INDUSTRY COOLING WATER WATER INTAKE PROCESS WATER WATER TREATMENT FIRE LINES HYDRO POWERSTATIONS (HYDRO POWERPLANT) 2
6 1 2 3 High performance butterfly valve Centric butterfly valve with loose or fixed liner Double eccentric butterfly valve 4 Full bore ball High pressure ball 5 Knife gate 6 Penstocks wall mounted or channel mounted 7 Gate 8 Check 9 Discharge 10 Fire protection Specialize Certfication 3
7 Swing check Valves Recoil Check Valves Check Valve Wafer Check Valve Flanged double eccentric butterfly Body and bonnet in ductile iron. Stem and hinge in stainless steel. Lever and weight or lever and spring. NBR Rubber encapsulated. Metal seated high performance, fast acting, non slam check valve. Double disc wafer check. Soft seat. Lighter, durable, efficient and compact check. Body and disc in ductile iron. Shaft and key in stainless steel. Fusion bonded epoxy coating acc. to GSK. Size:DN50 DN600 Size:DN50 DN1400 Size:DN50 - DN600 Sizes: DN50 - DN600 Size:DN200 DN3000 Up to 16 Temperature:0 to 70 C Temperature:0 to 70 C Up to 16 Temperature: C Class 150: 1895 kpa at 38 C. Class 300: C Class 600: kpa at 38 C. Class 900: Kpa AT 38 C Temperature: C High performance butterfly Double eccentric high performance butterfly Centric butterfly Rubber lined butterfly Rubber lined centric butterfly Double eccentric design. Available in many high quality materials. Available as wafer, lugged and double flanged type. Body and trim materials to customer requirements. Teflon or NBR seated. Wafer, lug, monoflanged and doubleflanged design. Ductile iron or carbon steel body. Shaft in stainless steel. Disc in ductile iron, or in stainless steel. Loose liner in EPDM. Complete range of butterfly in wafer, semi-lug, tapped-lug, u- section, single flange and double flange. Body, trim and seat materials to customer requirements. Wafer, lug type, monoflanged and doubleflanged. Size:DN50 DN900 Size:Up to DN1200 Size:DN25 DN1600 / DN25 DN600 Size:DN50 DN3000 Size:Up to DN (class 150) 50 (class 300) +550 C Up to 25 Vacuum Services Temperature:-50 C to +230 C Up to 16 / Up to 20 Temperature:-50 to +140 C Up to 25 Vacuum Services +230 C Up to 20 Vacuum services Temperature:-30 to +200 C 4
8 Metal seated gate Resilient seated gate valve General service knife gate valve Uni directional Bidirectional knife gate valve Metal seated gate valve for isolation. Double Flanged. Various international specifications and certification available. Body and bonnet in ductile iron. Stem in stainless steel. Wedge in ductile iron. Fully encapsulated with disc. EPDM rubber. Cast iron or stainless steel mono-block body, stainless steel gate, different seat materials (metal, EPDM ) and various actuation solutions (manual, pneumatic, electric, etc.) Cast iron or stainless steel body, stainless steel gate, different seat materials (metal, EPDM, ) and various actuation solutions (manual, pneumatic, electric, etc.) Size:DN50 DN2600 Size:DN50 DN800 Size:Up to DN1200 Size:Up to DN (25 available in certain sizes) Temperature:0 to 70 C Up to 25 Temperature:0 to 70 C 2 10 (Depending on size) Temperature:-20 C to +250 C 10 (DN250)/6 (DN450)/5 (DN600) / 2 (DN1200) 16 also available Temperature:-20 C to +200 C Wall mounted penstock Channel penstock Weir penstock Full/reduced bore ball High pressure ball Four-side sealing. Stainless steel frame and gate. EPDM seals. HMWPE guides and various actuation solutions (manual, pneumatic, electric, etc.) Three-side. Stainless steel full frame and gate. EPDM seals, HMWPE guides and various actuation solutions (manual, pneumatic, electric, etc.) Three- or four-side sealing downward opening. Stainless steel frame and gate. EPDM seals and HMWPE guides, bidirectional and with various actuation solutions (manual, pneumatic, electric, etc.) Body and ball in stainless steel. Seats in PTFE or metal. Manually pneumatically or electrically operated. Soft and metal seated. On/off and control function. Custom made. Size:Up to 3000 x 3000mm Size:Up to 3000 x 3000mm Size:Up to 3000 x 3000mm Size:DN15 DN100 Size:DN25 DN On / 0,6 Off Gate height Gate height Up to 63 From 16 to 420 Temperature:0 to +70 C Temperature:0 to +70 C Temperature:0 to +70 C +650 C +550 C 5
9 Submerged discharge Roller gate Free discharge valve Fixed cone sleeve valve Terminal discharge valve providing submerged energy dissipation and flow control. Type End of line single flanged. Carbon steel fabricated gate, roller system for guiding purposes, elastomer seals and hydraulic or electric actuation. Casted terminal discharge valve providing atmospheric energy dissipation and flow control. Type End of line single flanged. Carbon and stainless steel fabricated body and gate, elastomer seat and hydraulic or electric actuation. Size:DN mm Size:Up to 6000 x 8000mm Size:DN200 DN1900 Size:Up to DN Up to 10 Up to 16 Up to 16 Temperature:0 to 70 C Temperature:Ambient Temperature:0 to +70 C Temperature:Ambient Radial gate Bulkhead gate Bonneted gate Fabricated high pressure knife gate valve Fabricated tilting check valve Carbon or stainless steel fabricated gate, elastomer seals and hydraulic or electric actuation. Carbon steel fabricated gate, elastomer seals, normally operated with auxiliary lifting equipment / crane. Carbon or stainless steel fabricated body and gate, bronze seat and hydraulic or electric actuation. Carbon or stainless steel fabricated body and gate, elastomer or bronze seat and hydraulic or electric actuation. Carbon or stainless steel fabricated body and disc, metal or elastomer seat and operational hydraulic damper and counterweight. Size:Up to x 7000mm Size:Up to x 7000mm Size:Up to 2500 x 3500mm Size:Up to DN3500 Size:Up to DN2000 Gate height Gate height Up to 20 Up to 20 Up to 16 Temperature:Ambient Temperature:Ambient Temperature:Ambient Temperature:Ambient Temperature:Ambient 6
10 Dry barrel hydrant Dry barrel monitor hydrant Telescopic post indicator Flanged concentric butterfly valve Body, upper and lower barrel in ductile iron. Wedge in ductile iron vulcanised with AVK EPDM rubber. Stem in stainless steel. Stem rod in epoxy coated steel. Fusion bonded epoxy coating acc. to GSK, with UV resistant polyester top coat. Body, upper and lower barrel, monitor elbow in ductile iron. Wedge in ductile iron vulcanised with AVK EPDM rubber. Stem in stainless steel. Stem rod in epoxy coated steel. Fusion bonded epoxy coating acc.to GSK, with UV resistant polyester top coat. UL&FM approved. Body in ductile iron. Stem in galvanised steel. Fusion bonded epoxy coated acc. to GSK, with UV resistant polyester top coat. UL&FM approved. Body and bonnet in ductile iron. Stem in stainless steel. Wedge in ductile iron vulcanised with AVK EPDM rubber. Fusion bonded epoxy coating acc. to GSK. Operated by hand wheel. FM approved. Fire safe certified. Size:DN150 Size:DN150 Size:DN100 DN300 Size:DN50 DN Temperature:0 to 70 C Temperature:0 to 70 C Temperature:-10 to 70 C Temperature:0 to +70 C Flanged resilient seated wrench nut gate valve Flanged resilient seated gate valve OS&Y Flanged resilient seated pin indicator gate valve Flanged resilient seated post indicator gate valve Body and bonnet in ductile iron. Stern in stainless steel. Wedge in ductile iron vulcanised with AVK EPDM rubber. Fusion bonded epoxy coating acc. to GSK. Operated by stern extension. UL&FM approved. Body, bonnet, yoke and hand wheel in ductile iron. Stem in copper alloy. Wedge in ductile iron vulcanised with AVK EPDM rubber. Fusion bonded epoxy coating acc. to GSK. Operated by hand wheel. UL&FM approved. Body and bonnet in ductile iron. Stem in stainless steel. Wedge in ductile iron vulcanised with AVK EPDM rubber. Fusion bonded epoxy coating acc. to GSK. Operated by hand wheel. Body and bonnet in ductile iron. Stem in stainless steel. Wedge in ductile iron vulcanised with AVK EPDM rubber. Fusion bonded epoxy coating acc. to GSK. Operated by Post Indicator. UL&FM approved. Size:DN65 DN300 Size:DN65 DN300 Size:DN50 DN400 Size:DN80 DN300 Class 150 Class Class 150 Temperature:0 to +70 C Temperature:0 to +70 C Temperature:0 to +70 C +70 C 7
11 AVK GAS AND AIR GAS AND AIR OIL & GAS (PETROCHEMICAL) MINING STEEL MILLS & SMELTERS SUGAR MILLS PULP & PAPER POWER GENERATION CHEMICAL INDUSTRY OXYGEN COKE OVEN DANGEROUS GASSES FUEL GASSES COMPRESSOR CRYOGENIC SPECIALISED GASSES AIR & PNEUMATIC LINES 8
12 1 Ball 2 Dampers 3 Centric butterfly with loose or fixed liner 4 High performance butterfly 5 Non return 6 Gate Advance Technical Services: Oxygen cleaning and vacuum sealing Specialised packaging Specialised coating High pressure hydro testing Design and manufacture of specialised engineered Valve refurbishment 9
13 Butterfly damper Guillotine damper Stack damper Louver damper T-duct damper Carbon or stainless steel fabricated body and blade, rigid ledge or flexible seal and various actuation solutions (manual, pneumatic, electric). Carbon or stainless steel fabricated body and gate, rigid ledge seal and various actuation solutions (manual, pneumatic, electric). Carbon or stainless steel fabricated body and blades, rigid ledge or flexible seal and various actuation solutions (pneumatic, electric). Carbon or stainless steel fabricated, parallel or opposed blades, rigid ledge or flexible seal and various actuation solutions (manual, pneumatic, electric). Carbon or stainless steel fabricated body and blades, rigid ledge or flexible seal and various actuation solutions (manual, pneumatic, electric). Size:Up to DN3000 Size:Up to DN3000 Size:Up to DN7000 Size:Up to x 10000mm Size:Up to DN3000 Max. 0,5 Max. 0,5 Max. 0,5 Max. 0,5 Max. 0,5 Max. 0, C +750 C +750 C +750 C +750 C Rubber lined butterfly High pressure ball Centric butterfly RSV Gate Valve Wafer Check Valve Complete range of butterfly in wafer, semi-lug, tapped-lug, u-section, single flange and double flange. Soft and metal seated. On/off and control function. Custom made. Alternative: Ceramic parts. Tungsten carbide coating. On/off and control function. Ductile iron or carbon steel body. Shaft in stainless steel. Disc in ductile iron, or in stainless steel. Loose liner in EPDM. 16 bar and 25 bar, handwheel, cap top, in rising spindle, nonrising spindle, flanged, socket or plain ended. Lighter, durable, efficient and compact check. Size:DN50 DN3000 Up to C Size:DN25 DN1000 / DN25 DN250/DN1000 From 16 to 400 / From 16 to C / Up to +200 C / +550 C Size:DN25 DN1600 / DN25 DN600 Up to 16 Up to 20 Temperature: -50 to C -40 to +200 C Sizes: Up to 1400mm 16 bar, 25 bar SANS 664 & SANS 665 Sizes: DN50 - DN600 Class 150: 1895 kpa at 38 C. Class 300: C Class 600: kpa at 38 C. Class 900: Kpa AT 38 C 10
14 AVK ACID AND CHEMICALS ACID AND CHEMICALS OIL & GAS (PETROCHEMICAL) MINING PULP & PAPER CHEMICAL INDUSTRY FIREFIGHTING LEACHING WATER TREATMENT DOSING CHEMICAL PROCESSES ACID & FERTILISER PLANTS 11
15 1 2 High performance butterfly valve Centric butterfly valve with loose or fixed liner 3 4 Full bore ball High pressure ball Non return valve 5 Gate valve 12
16 High performance butterfly Double eccentric high performance butterfly EB Bi-directional knife gate valve Centric butterfly Double eccentric design. Available in many highquality materials. Available as wafer, lugged and doubleflanged typed. Body and trim materials to customer requirements. Teflon or NBR seated. Wafer, lug, monoflanged and doubleflanged design. General service (solid loaded fluids) waste water, sludges... Body in ductile iron. Shaft and disc in stainless steel, PFS lined. Liner in PRFE, UHMPE. Manually pneumatically or electrically operated. Size: DN50 DN900 Size: Up to DN1200 Sizes: DN50 - DN1200 Size: DN32 DN (Class 150) 50 (Class 300) +550 C Full vacuum To 250 Temperature:-50 to +230 C DN bar DN bar DN450 5 bar DN500 4 bar DN600 4 bar DN bar bar Temperature:-20 C to +200 C Rubber lined butterfly VG Rubber sleeve knife gate valve High pressure ball Ceramic ball Wafer Check Valve Complete range of butterfly in wafer, semi-lug, tapped-lug, u- section, single flange and double flange. Abrasive slurries (mining, petrochemical...) Soft and metal seated. On/off and control function. Custom made. Ceramic inner parts. On/off and control function. Custom made. Lighter, durable, efficient and compact check. Size:DN50 DN3000 Sizes: DN50 to DN900 (2" - 36") Size:DN25 DN1000 Size:DN25 DN250 Sizes: DN50 - DN600 Up to C DN (10 bar) 2"-16" (150psi) DN (6bar /10bar) 18"-24" (90psi/150psi) DN (5 bar) 28"-36" (75 psi) From 16 to C 13 Up to C Class 150: 1895 kpa at 38 C. Class 300: C Class 600: kpa at 38 C. Class 900: Kpa AT 38 C
17 AVK SLURRY AND SEVERE APPLICATION SLURRY AND SEVERE APPLICATION POWER GENERATION MINING PULP & PAPER SUGAR MILLS OIL & GAS (PETROCHEMICAL) SHIPBUILDING STEEL MILLS & SMELTERS MINERAL SLURRY FLY ASH SCRUBBER AND COAL BURNER CATALYST COKE GAS TAR WAX POWDER (CEMENT, LIME) 14
18 1 2 3 Knife gate : -unidirectional - bidirectional with actuator (electric or pneumatic - unidirectional metal seated Full bore High pressure ball Centric butterfly valve with fixed liner 4 Non return 5 Gate valve ¾ X 1 High Pressure Cock (41001) 1 X 1 ½ High Pressure Cock (41005) ¾ and 1 bore X 2 Hub high pressure Hub Cock (41697 & 41713) 2 Red High pressure Cock (41013) 2 Yellow High Pressure Drilling Cock (41014) 11 2 White Flanged Cock (41017) 12 2 Blue Flanged Cock (41718) ½ Grey High pressure Cock (41018) 3 Grey High pressure Cock (41018) 15
19 Rising Spindle High pressure ball Metal seated ball Rubber lined butterfly Unrestricted full bore. SG Iron construction. Fully rubber encapsulated gate. 4 Part stem sealing arrangement - exchangeable under pressure. Dust tight gasket for O-ring protection. Fusion bonded epoxy coated. Sealed countersunk bolts. Soft and metal seated. On/off and control function. Custom made. Tungsten carbide coating. On/off and control function. Custom made. Complete range of butterfly in wafer, semi-lug, u-section, single flange and double flange. Size 80mm to 400mm Size:DN25 DN1000 Size:DN25 DN600 Size:DN50 DN3000 Up to PN16 From 16 to 400 From 16 to 420 Up to C +550 C +150 C Swing disc valve Series 53/3X Ball check valve PN 10 Rubber sleeve Knife gate valve WG Knife gate valve Cast iron body, metal-tometal satellite reinforced seat and disc and pneumatic actuator. Ball check valve Ductile iron NBR rubber; standard flange drilling to EN (IISO7005-2); Self cleaning function Abrasive slurries (mining, petrochemical ) The WG (SER.65) model knife gate is a bidirectional full flanged valve equipped with two metal reinforced rubber sleeves designed for use in the handling of abrasive slurries. Size:Up to DN300 Max C Size: DN50-DN400 Temperature:0 to +70 C Size:DN50 DN900 (2 36 ) Other on request DN (150psi) DN (6 or 10 ) (90 psi or 150 psi) DN Sizes:DN50mm/2 to DN900mm / 36 (Larger DN on request) Working DN50mm/2 to DN400m/16 :10 bar (100psi) DN450/18 to DN600mm/24 : 6 bar (90psi) о 10 bar (100 psi) DN700mm/28 to DN900/36 : 5 bar (75 psi)
20 Resilient seal gate valve Knife gate valve acc. to MSS SP-81 Hopper shape knife gate valve Square port fabricated knife gate valve Unrestricted full bore. SG Iron construction. Fully rubber encapsulated gate. 4 part stem sealing arrangement - exchangeable under pressure. Dust tight gasket for O-ring protection. Fusion bonded epoxy coated. Stainless steel mono-block body and gate, different seat materials (metal, EPDM, ) and various actuation solutions (manual, pneumatic, electric, etc.) Cast iron or stainless steel mono-block body, stainless steel gate, different seat materials (metal, EPDM, ) and various actuation solutions (manual, pneumatic, electric, etc.) Carbon steel or stainless steel body, stainless steel gate, different seat materials (metal, EPDM, ) and various actuation solutions (manual, pneumatic, electric, etc.) Sizes: DN50 - DN700 Size:Up to DN36 Size:Up to DN600 Size:Up to 1200 x 1200mm Temperature: 0-70 C 10 (DN24 ) / 7 (DN36 ) Temperature:-20 to +250 C 3 (DN250) / 2 (DN400) 5 (DN600) / 2 (DN1200) Temperature:-20 C to +550 C 1 Temperature:-20 C to +550 C Coal burner line knife gate valve ATEX Cat. I & DIN Full Bore Valve Coal burner line knife gate valve (NFPA 85) Through conduit knife gate valve Ductile iron split body, stainless steel gate, viton seat and various actuation solutions (manual, pneumatic, electric, etc.) Available in carbon steel and stainless stell Full flanged MSS SP 81 face to face KGV. Ductile iron body, stainless steel gate, different seat materials (metal, EPDM, ) and various actuation solutions (manual, pneumatic, electric, etc.) Cast iron or stainless steel split body, stainless steel gate, different seat materials (metal, EPDM, ) and various actuation solutions (manual, pneumatic, electric, etc.) Size:Up to DN (10 explosion) Temperature:-20 C to 200 C Sizes: mm Pressure/Temperature: Class 600 Carbon Steel (WCB) 10,2 Mpa@ 38 C Stainless Steel (CF8M) 9,9 38 C Class 900 Carbon Steel (WCB) 15,3 38ºC Stainless Steel (CF8M) 14,9 Size: Up to D (DN24 ) / 7 (DN36 ) Temperature:-20 C to +550 C 17 Size:Up to DN (DN125) / 8 (DN250) / 6 (DN400) / 5 (DN450) / 4 (DN600) / 2 (Dn1000) Temperature:-20 C to +550 C
21 ¾ X 1 High Pressure Cock (41001) 1 X 1 ½ High Pressure Cock (41005) SP-81 ¾ and 1 bore X 2 Hub high pressure Hub Cock (41697 & 41713) 2 Red High pressure Cock (41013) Mass: 2.22kg End Connection Female ¾ BSP or 1 BSP Body and plug are hard chromed and ground6. Colour: grey or to suit your requirements Mass: 4.4kg End Connection Female 1 ½ BSP Body and plug are hard chromed and ground5. Colour grey or to suit your requirements Mass: ¾ = 3.52kg kg End connection 2 hub to suit hub clamp Body and plug are hard chromed and ground Colour: grey or to suit your requirements Hand Leaver (optional) Mass 15.3kg End connection Female 2 BSP End Connection Male 2 1/2 BSPT ( ne end or both) Body & plug are hard chromed and ground Colour Red Bore size: ¾ Pressure from 15Mpa to 41Mpa Pressure from 15Mpa to 41Mpa Bore sizes: ¾ and 1 Pressure from 15Mpa to 34Mpa Bore size 55mm through plug and body to allow for drilling of AQ(AX) Pressures 34 Mpa 2 Yellow High Pressure Drilling Cock (41014) 2 White Flanged Cock (41017) 2 Blue Flanged Cock (41718) 2 ½ Grey High pressure Cock (41018) 3 Grey High pressure Cock (41018) Mass: 10.4kg End Connection Female 2 BSP Body & plug are hard chromed and ground Colour: Yellow Bore size 46mm through plug and body to allow for drilling operation Pressures: 34 Mpa (Mainly used on Slurry lines. Where odd flanges are present) Mass: 25kg End flanges has a taper in the bore to assist with the flow of slurry. Flange on 235mm. Drilling PCD and number of holes must be stated on order Bore size: 42mm Undrilled pressure 17 Mpa (Mainly used on Slurry lines. Where odd flanges are present) Mass: 25kg End flanges has a taper in the bore to assist with the flow of slurry. Flange on 235mm. Drilling PCD and number of holes must be stated on order. Body & plug are hard chromed and ground Colour: Blue Bore size: 42mm Undrilled pressure 17 Mpa 63mm Bore in body and plug for drilling (BQ)(BX) Mass: 25kg End female connection 3 BSP both ends Body & plug are hard chromed and ground Colour: Grey Bore size: 63mm through plug and body to allow for drilling BQ 27 Mpa 77mm Bore in body and plug for drilling NQ(NX) Mass: 28kg Bore: 77mm Through plug and body to allow for drilling NQ (NX) End connection female 3 BSP both ends End Connection Male 110X2 Pitch both ends to take 4 BSP adaptor. To take 100 nominal bore sch 160 casing pipe due to pressure rating Body & plug are hard chromed and ground Colour: Grey 18
22 AVK STEAM STEAM POWER GENERATION SUGAR MILLS PULP & PAPER OIL & GAS (PETROCHEMICAL) SHIPBUILDING STEEL MILLS & SMELTERS BOILER AND SCRUBBER PROCESS PLANT APPLICATION 19
23 1 High performance butterfly valve Double eccentric butterfly valve Centric butterfly valve with loose or fixed liner Full bore ball High pressure ball 5 Desuperheater 6 Steam conversion station 7 Motive steam nozzle 8 Non return valve Full bore ball Body and ball in stainless steel. Seats in PTFE. Manually pneumatically or electrically operated. Up to C 20
24 High performance butterfly Double eccentric high performance butterfly Rubber lined butterfly IPV ball vales Ceramic and metal seated ball Double eccentric design. Available in many high-quality materials. Available as wafer, lugged and double flanged type. Body and trim materials to customer requirements. Teflon or NBR seated. Wafer, lug, monoflanged and doubleflanged design. Complete range of butterfly in wafer, semi-lug, tapped-lug, u- section, single flange and double flange. Soft and metal seated. On/off and control function. Custom made. Ceramic parts. Tungsten carbide coating. On/off and control function. Size:DN50 DN900 Size:Up to DN1200 Size:DN50 DN3000 Size:25-250mm 20 (class 150) 50 (class 300) +550 C Full vacuum To 25 Temperature:-50 to +230 C Up to C From 150 to 900 Temperature: Up to 525 C From 16 to 420 Temperature:To to +200 C/550 C Full Bore Valve Wafer Check Valve RM Tilting disc check valve Steam conversion valve Motive steam nozzle Available in carbon steel and stainless stell Lighter, durable, efficient and compact check. Solid loaded fluids pulp & paper, waste water Steam pressure and temperature control. Safety function acc. to TRD421. Steam temperature control near saturation valve. Custom made. Sizes: mm Pressure/Temperature: Class 600 Carbon Steel (WCB) 10,2 Mpa@ 38 C Stainless Steel (CF8M) 9,9 38 C Class 900 Carbon Steel (WCB) 15,3 38ºC Stainless Steel (CF8M) 14,9 Sizes: DN50 - DN600 Class 150: 1895 kpa at 38 C. Class 300: C Class 600: kpa at 38 C. Class 900: Kpa AT 38 C Size:DN40 DN9 (1 1/2" - 36")00 Up to 40 bar depending on size Size:DN50 DN C Size:DN200 DN2000 Up to C 21
25 MANUFACTURER S LIST AVK AVK Group is one of the leading valve manufacturing companies in the world, with focus on water handling. The Water division is focussed on and accessories to water distribution, waste water handling and fire protection. The Industrial division is focussed on for water handling in industrial applications. Together with the six specialised daughter companies within the AVK Group, a comprehensive product range is available for both high temperature and high pressure applications. The AVK group has almost 3000 people employed in 74 companies around the world, all dedicated to provide excellent local service to the customers. The Headquarter is located in Denmark. PREMIER VALVES Premier Valves (Pty) Ltd is a privately owned company that has grown over a period of >50 years to become one of the largest manufacturers and suppliers of for the water industry in Southern Africa. Premier s 22,000 sqm factory premises just outside Johannesburg, in Alrode, Gauteng obtained its ISO 9001 Accreditation in 1996, and is particularly well known for both the manufacture and repair of large bore of up to DN3000 WOUTER WITZEL Wouter Witzel is located in the Netherlands, and designs and produces butterfly for complex and automated industrial processes. With the rubber lined valve type as basic model, a great variety of can be offered with different materials in valve bodies, dishes and seals. The international recognition has been gained from fifty years of manufacturing and product developments. 22
26 ORBINOX Orbonix with headquarters in Spain has 45 y e a r s o f e x p e r i e n c e i n d e s i g n i n g, manufacturing knife gate, penstocks, dampers and for hydraulic works. The Products are often engineered to the customer's requirement both in dimensions and manufactured in different materials. Products are installed and used in more than 70 countries. INTER APP Inter App with headquarters in Switzerland has more than 40 years of experience with designing and manufacturing special of high quality with focus on high performance for selected industries. TEC ARTEC Tec Artec with main location in Germany has more than twenty years of experience in engineering special valve products for high pressure and high temperature applications for industrial auxiliary equipment for power plants, gas and oil industry and the petro chemical industry. The products have gained a unique worldwide reputation for high quality and excellent performance. IPV Since 1969 IPV has established itself as the foremost supplier and manufacturer of high technology being Full Bore and Reduced Bore Ball Valves, Wafer Check and Butterfly Valves. The are produced to well recognised international standards which makes them suitable for use in strategic applications where performance and reliability is critical. In addition, many custom made specialist are available in a wide variety of metals with different seating materials. Our products have seen successful service in many chemical, petrochemical, process industries, mining, pulp and paper and power generation products. 23
27 HOW TO FIND OUR FULL DOCUMENTATION Two paths to our documentation We have done our utmost to make it easy to find specific product documentation on Choose your area of interest in the upper menu. e.g. fire protection, and get an overview of our products within this area (to the left). You can also go directly to the product finder, and pick your choice in the drop down lists. You can choose to fill in al the blanks to find a specific product, or just fill in a few to get an overview of the range. Or you can choose the quick path, product series, using the product series numbers stated in this brochure. In the free search field you can state other details such as specific item number. Applications Product finder AVK SOUTH AFRICA 24
28 AVK Southern Africa (PTY) Ltd (Pretoria) Unit B1 Old Mutual Industrial Park Hermanstad Pretoria 0082 Tel.: Fax: AVK Southern Africa (PTY) Ltd (Cape Town) 6 Monaco Road Killarney Gardens Cape Town 7441 Tel : Fax : Premier Valves & IPV P.O. Box 11735, Randhart, South Africa, T F E sales@premier.com 25
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