2/8/2019 TSB Fuel System [ENG139] VCMA Diagnosis - MIL On With DTC P200A (ENG 139 Rev 1) 2011 Kia Sorento MotoLogic. Sorento (XMa)

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2011 Kia Sorento Report a problem with this article GROUP Engine NUMBER MODEL 2011-2013MY Sorento (XMa) DATE 139 (REV 1, 10/31/2013) September 2013 TEC HNIC

New/revised sections of this bulletin are indicated by a black bar in the margin area.

5L MPI engine, which may exhibit a Malfunction Indicator Lamp (MIL) with DTC P200A, after engine startup.

If the VCMA or the valve linkage is inoperative, the ECM may not be able to correctly control the intake path of air into the engine.

1 2011 Kia Sorento Report a problem with this article GROUP Engine NUMBER MODEL MY Sorento (XMa) DATE 139 (REV 1, 10/31/2013) September 2013 TEC HNIC AL SERVIC E BULLETIN NOTICE This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information for some MY Sorento (XMa) vehicles, equipped with a 3.5L MPI engine, which may exhibit a Malfunction Indicator Lamp (MIL) with DTC P200A, after engine startup. DTC P200A may be caused by an inoperative VCM actuator, or by an inoperative valve linkage inside the intake manifold assembly. If the VCMA or the valve linkage is inoperative, the ECM may not be able to correctly control the intake path of air into the engine. Follow the procedures outlined in this bulletin to diagnose and correct the concern. DTC P200A Intake Manifold Runner Performance Variable Charge Motion Actuator (VCMA) File Under: <Engine> x x x Circulate To: General Manager Service Manager Parts Manager x Service Advisor(s) x Technician(s) x Body Shop Manager Fleet Repair 1/7

Page 2 of 7 SERVICE PROCEDURE: 1. Open the hood and remove the engine cover. 2. Turn the ignition ON and check for the presence of the Malfunction Indicator Lamp (MIL) illuminated on the dash.

Connect the Main 16-pin DLC cable (GHDM 241000) to the VCI. 6.

With the ignition key ON, turn ON the VCI and GDS tool.

2 Page 2 of 7 SERVICE PROCEDURE: 1. Open the hood and remove the engine cover. 2. Turn the ignition ON and check for the presence of the Malfunction Indicator Lamp (MIL) illuminated on the dash. 3. Connect the power supply cable to the GDS tool. 4. Connect the USB cable between the VCI and the GDS tool. 5. Connect the Main 16-pin DLC cable (GHDM ) to the VCI. 6. Connect the Main 16-pin DLC cable (GHDM ) to the OBD-II connector, located under the driver's side of the instrument panel. 7. With the ignition key ON, turn ON the VCI and GDS tool. Access the GDS vehicle identification number (VIN) screen and configure the vehicle using the VIN AUTO DETECT Function. 8. Select ENGINE system and click OK. 2/7

Visually check VCMA activation under the hood. 12. If the VCMA activates, no further action on the VCMA is required. Proceed to step 14. 13.

3 2/8/2019 TSB Fuel System [ENG139] VCMA Diagnosis - MIL On With DTC P200A (ENG 139 Rev 1) 2011 Kia Sorento MotoLogic Page 3 of 7 9. Click on Current Data. 10. Click on DTC Analysis and check for the presence of DTC P200A. 11. Select Current Data > Actuation Test > VCM Motor. Use the START and STOP buttons to activate the VCMA. Visually check VCMA activation under the hood. 12. If the VCMA activates, no further action on the VCMA is required. Proceed to step If the VCMA does not activate, replace it by referring to the applicable Service Manual on KGIS. Proceed to step 14 for additional testing of the valve linkage. 3/7

Page 4 of 7 14. After successfully testing the actuation of the VCMA, or replacing the VCMA, select Data Analysis > Current Data > Actuation Test to actuate the valve linkage. 15.

4 Page 4 of After successfully testing the actuation of the VCMA, or replacing the VCMA, select Data Analysis > Current Data > Actuation Test to actuate the valve linkage. 15. Check the box for VPS Scaled Stopped Position and click on the Start and 100% Stop buttons. NOTICE Displayed values for the valve linkage test will vary from vehicle to vehicle. 16. Perform the valve linkage actuation Active test a total of three (3) times. 19.6% Record and compare the actual values displayed to the specification values shown in the table below. Stopped Specification Values Active 90% (±10%) 25% (±10%) 17. If the values are within specification, no further action is required. If there is no change in the values, replace the lower intake manifold assembly by referring to the applicable Service Manual on KGIS. 18. Reinstall all other removed components. 4/7

Page 5 of 7 19. Perform a VCMA relearn procedure as outlined below, otherwise, DTC P200A may recur.

Engine and System Select the Vehicle S/W Management Select Inspection/Test Select Inspection/Test Perform the VCM learning procedure

5 Page 5 of Perform a VCMA relearn procedure as outlined below, otherwise, DTC P200A may recur. Turn OFF the ignition switch Connect GDS to the Data Link Connector (DLC) Turn the ignition switch ON Select the Vehicle, Model year, Engine and System Select the Vehicle S/W Management Select Inspection/Test Select Inspection/Test Perform the VCM learning procedure according to the message on the GDS screen. 5/7

6 Page 6 of 7 Follow the on-screen instructions to finalize the test. 20. Clear DTC(s) if present. 21. Test drive the vehicle for two drive cycles in order to verify normal operation and no recurrence of MIL on. 6/7

Page 7 of 7 AFFEC TED VEHIC LE PRO DUC TIO N RANG E: Model Sorento (XMa) Production Date Range 2011-2013MY PART INFO RMATIO N: Part Name Part Number Figure VCMA Assembly 28320 3C000 Intake Manifold

7 Page 7 of 7 AFFEC TED VEHIC LE PRO DUC TIO N RANG E: Model Sorento (XMa) Production Date Range MY PART INFO RMATIO N: Part Name Part Number Figure VCMA Assembly C000 Intake Manifold Assembly CAA0 WARRANTY INFO RMATIO N: Claim Causal N C Repair Labor Op Op Replacement Qty. Type P/N Code Code Description Code Time P/N Qty W 0 N69 C06 DTC Inspection 28320F04 N/A 0 3C000 M/H for Stored Codes W VCM N69 C F05 3C000 Replacement and M/H N/A 0 DTC Inspect W Intake Manifold N69 C F06 3CAA0 Replacement and M/H N/A 0 DTC Inspect W VCM and Intake N69 C06 Manifold 28320F07 M/H 3CAA0 Replacement, with C000 1 DTC Inspection* * Scan tool screen captures must be printed and attached to the RO, failure to attach printed screen capture may result in chargeback. Note: Only one (1) labor operation maybe submitted with claim, all labor operations include scan tool diagnostic time. 7/7

TECHNICAL SERVICE BULLETIN

GROUP Engine NUMBER MODEL 2011-2013MY Sorento (XMa) DATE 139 (REV 1, 10/31/2013) September 2013 TECHNICAL SERVICE BULLETIN NOTICE This bulletin has been revised to include additional information. New/revised