SUPER SHIFTER 175cc. Available From All Reputable Kart Shops in Australia & New Zealand

Transcription

1 SUPER SHIFTER 175cc Available From All Reputable Kart Shops in Australia & New Zealand

2 HEAD AND CYLINDER

3 HEAD AND CYLINDER No. PARTS CODE DESCRIPTION 001A TZA C COMPL. CYLINDER HEAD KZ-175cc K KIT OF 20 WASHERS M K KIT 20 FLANGE NUTS M8 003 TZA CYLINDER STUDBOLT M8x K KIT 20 SOCKET H. SCREWS M6X M6 WASHER 006 IFA WATER PIPE FITTING 007 IFA OUT HEAD GASKET OR REEDS. / KZ 009 TZA HEAD GASKET INT. OR 010 B OR STUD-BOLT 011 IFH EXHAUST SPACER REEDST./KZ 012 IFA EXHAUST PIPE GASKET REEDST/KZ 013 IFH EXHAUST PIPE FITTING REEDS./KZ K KIT 20 EXHAUST WASHERS M K KIT 20 SOCKET H. SCREWS M6X TZB BASE CYL. GASKET 0.2 KZ-175cc 016 TZB BASE CYL. GASKET 0.4 KZ-175cc K KIT OF 20 WASHERS M8 018 IFA CYL. UNDERSIZE NUT REEDST./KZ 019A TZA-01000A CYLINDER X30 SUPER SHIFTER 020 IZB SHIFTER ENGINE PLATE K KIT 20 WASHERS M K 20 SCREWS KIT M5x IFA STUDBOLT M8x IFA PLUG TCH4M M18x TZB CYL. BASE 5mm SPACER

4 PISTON

5 PISTON No. PARTS CODE DESCRIPTION 050 TZA PISTON PIN 15x IFA CIRCLIP REEDSTER/KZ 052A TZA-20601A-63.78CV PISTON COMPL V 052A TZA-20601A-63.80CV PISTON COMPL V 052A TZA-20601A-63.82CV PISTON COMPL V 052A TZA-20601A-63.84CV PISTON COMPL V 052A TZA-20601A-63.86CV PISTON COMPL V 052A TZA-20601A-63.88CV PISTON COMPL V 052A TZA-20601A-63.90CV PISTON COMPL V 052A TZA-20601A-63.92CV PISTON COMPL V

6 CRANKCASE & CRANKSHAFT

7 CRANKCASE & CRANKSHAFT No. PARTS CODE DESCRIPTION 060A TZB-01000A-C CRANKCASE KZ-175cc K KIT OF 20 ALLEN SCREWS 6x K 20 SCREWS KIT M6X X A OIL SEAL MAGN./DRIVE SIDE K 20 SCREWS KIT W/FLANGE M5x K KIT OF 20 ALLEN SCREWS 6x IZI CONED SAFETY SPRING N.T K KIT 20 WASHERS 10,5x18x0,8 068 IFA WATER PIPE FITTING 069 D PRESSURE FITTING 070 IZC LOCKING NUT GEAR A BALL BEARING NSK 6205 C4 072 TZC-30100A HALFCRANKS. IGN. SIDE 073 TZC-20100A HALFCRANKSHAFT DRIVE SIDE SHAFT END/SPROCKET/MAGNETO KEY 075 IZF BALL-BEARING T9C K KIT 20 ALLEN SCR. CYL. H. 6x IZF SHIFTING DRUM SUPPORT D BALL BEARING 6204 C4 080 TZA CYLINDER STUDBOLT M8x B PRESSURE Cu FITT. GASKET 082 X SILVER BRONZE WASHER 083 X BIG END CAGE 084 X CRANKPIN 20x A TZC C CONROD 115mm X30 S. SHIFTER 086A TZC CRANKSHAFT X30 S. SHIFTER 087 IFC SMALL END ROLLER CAGE 088 IZF PLUG TCE M16x IZB OIL LEVEL GAUGE

8 CRANKCASE & CRANKSHAFT

9 CRANKCASE & CRANKSHAFT No. PARTS CODE DESCRIPTION 091 IZF MAGNETIC PLUG TCEM M10x1 092 IZI STARTER GEAR X30 SH/S.SH ' IMB BEARING 6202 T1XC ROLLER BEARING 6205 BC1-1442B

10 INLET

11 INLET GROUP ASSEMBLY No. PARTS CODE DESCRIPTION REEDS SCREW 172 IZG REED PETALS LOCKING PLATE 174 TZG C KIT CARBON REED PETALS 175cc 175A TZG REED VALVE ASSEMBLY 176 IZB CONVEYOR GASKET KZ 177 TZB CONVEYOR K KIT 20 ALLEN SCR. CYL. H. 6x IZG CARB. MANIFOLD VHSB K 20 UNDULATED WASHERS KIT K 20 SCREWS KIT TBEI M8x IFG CLAMP REEDSTER/XTR 220 IZG CARBURETOR VHSB 36 RD 230 IZG FUEL PUMP MIKUNI K 20 SELF LOCKING NUTS KIT M K KIT 20 WASHERS M6 233 A A PRESSURE FITT. TUBE 20cm 234 IFG DAMPENER REEDSTER/XTR/MINI K KIT OF 20 ALLEN SCREWS 6x IZG FUEL PUMP SUPPORT PLATE MIKUNI

12 ELECTRONIC IGNITION

13 ELECTRONIC IGNITION No. PARTS CODE DESCRIPTION 250 B A COIL GROUND CABLE PVL SPARK BLACK CAP X K 20 SELF LOCKING NUTS KIT M K KIT 20 WASHERS M6 272 B A COIL DAMPENER 273 X SELETTRA COIL K K KIT OF 20 ALLEN SCREWS 5x K KIT 20 WASHERS M5 276A X SELETTRA IGNITION X30 ' K KIT 20 ALLEN SCR. CYL. H. 6x IZB DIGITAL K IGNITION SUPPORT SPROCKET AND MAGNETO NUT K KIT 20 WASHERS 10,5x18x0,8 281 D THRUST INT.WASHER H=1,8mm 290 A-60904A BATTERY FIXING BELT 291 X SPARE PART F. 292A A-60906A-C1 SUP.BAT.CLAMP 28mm W/SCREWS'13 292A A-60907A-C1 SUP.BAT.CLAMP 30mm W/SCREWS'13 292A A-60908A-C1 SUP.BAT.CLAMP 32mm W/SCREWS'13 293A A C BATTERY SUPPORT PLATE '13 293B A B BATTERY SUPPORT ' X FUSE 5A X X L1 ELECT. BOX DIG-K X30 S.SH. L1 296 IFE STARTER RELAY n.t. 297 X C STARTER KEYS ASSEMBLY 298 A-60934A STARTER CABLE 299 X D-C CABLES HARNESS ' X VELCRO FIXING STRAP 301 X CABLES HARNESS '13 ADAPTER 301 X A STATOR ADAPTER '13

14 ELECTRONIC IGNITION

15 ELECTRONIC IGNITION No. PARTS CODE DESCRIPTION 250 B A COIL GROUND CABLE A SPARK PLUG NGK BR10EG PVL SPARK BLACK CAP X K 20 SELF LOCKING NUTS KIT M K KIT 20 WASHERS M6 273 X L1 274 B A COIL DAMPENER 276A X SELETTRA IGNITION DIG.S X30' K KIT OF 20 SCREWS TCCE 5x K KIT 20 WASHERS M K 20 SCREWS KIT TCCE 5X A-60904A BATTERY FIXING BELT 292 X BATTERY SUPPORT 293A A-60907A-C SUPP.BATT.CLAMP 30mm W/SCREWS 293A A-60908A-C SUPP.BATT.CLAMP 32mm W/SCREWS 298 IFE-05401D STARTER MOTOR CABLE 299 IFE-05003A CABLES HARNESS DIG. S 302 IFI SECURITY BRACKET 303 IFI BUTTONS BRACKET KF/X30

16 CLUTCH GROUP

17 CLUTCH GROUP No. PARTS CODE DESCRIPTION 400 IZF SEEGER RING A35 DIN IZF SAFETY CONE SPRING 402 IZF PRIMARY DRIVEN GEAR 403 IZC PRIMARY TRANSMISS. SPROCKET 404 IZB PRIMARY TRANSM.COVER GASKET 405 IMB BEARING 6202 T1XC4 406 IZF PRIMARY TRANSM. OIL SEAL 407A IZB C COVER CLUTCH SIDE KZ COMPL K KIT 20 ALLEN SCR. CYL. H. 6x K KIT OF 20 HEX. SCREWS 6x IZF SHOCK ABSORBER PLATE 411 IZF SHIM PRIMARY DRIVEN GEAR 412 IZF OIL SEAL BUSH 413 IZF O'RING 3131 FPM A IZF C COMPL. SHOCK ABSORBER HUB 416 IZF NEEDLE BEARING 417 IZF OIL SEAL G20x26x4B 418 IZF OIL SEAL 419 IZF DAMPER SHOCK ABSORBER 420A IZF SHOCK ABSORBERS ASSEMBLY 421 IZF SPACER RING PS 22x32x1 422 IZF CLUTCH DRUM SPACER K 20 FLATHEAD SCREWS KIT M6x45 424A IZF CLUTCH DRUM WITH SCREWS 425 IZF SAFETY CONE SPRING 426 IZF BARE CLUTCH DISC 427 IZF PADDED CLUTCH DISC 428 IZF THRUST BEARING PLATE

18 CLUTCH GROUP

19 CLUTCH GROUP No. PARTS CODE DESCRIPTION 429 IZF CLUTCH NUT WASHER NUT M14x1 431 IZF THRUST BEARING PLATE 432A IZF PRESS. PLATE W/ BALL BEARING 433 IZF SPACER RING 434 IZF SEEGER RING A10 DIN IZF CLUTCH SPRING ' IZF CLUTCH SPRING RETAINER 437 IZF CLUTCH PUSH PLATE 438 IZF PUSH ROD CLUTCH 439 IZF CLUTCH NUT WASHER 440A IZF CLUTCH DRUM W/SHOCK ABSORB.

20 SPEED GEAR ASSEMBLY and GEARS

21 SPEED GEAR ASSEMBLY and GEARS No. PARTS CODE DESCRIPTION 601A IZF COMPLETE PRIMARY SHAFT 602A IZF COMPLETE SECONDARY SHAFT 603A IZF C PRIMARY SHAFT WITH RING 604 IZF SECONDARY SHAFT 605 IZF SHIM PRIMARY/SECONDARY SHAFT 606 IZF nd G. DRIVE GEAR 607 IZF SPLITTED ROLLER CAGE K18x22x IZF th G. DRIVE GEAR 609 IZF SPLINED SHIM 6th SPEED 610 IZF SEEGER RING A22 DIN IZF rd/4th G. DRIVE GEAR 612 IZF OIL SEAL GR5x9x2 613 IZF th GEAR SHIM 614 IZF ROLLER CAGE 615 IZF th G. DRIVE GEAR 616 IZF SEEGER RING A20 DIN IZF SPROCKET Z IZF SPROCKET Z IZF SPROCKET Z IZF SPROCKET Z IZF SPROCKET Z IZF SPROCKET Z IZF SAFETY CONE SPRING ''AL'' 619 IZF O'RING 2075 NBR IZF CHAIN SPROCKET SPACER 622 IZF SPACER RING 623 IZF ROLLER CAGE K IZF nd G. DRIVEN GEAR 625 IZF th G. DRIVEN GEAR 626 IZF SEEGER RING A24 DIN471

22 SPEED GEAR ASSEMBLY and GEARS

23 SPEED GEAR ASSEMBLY and GEARS No. PARTS CODE DESCRIPTION 627 IZF SPLINED SHIM 21x32x IZF th G. DRIVEN GEAR 629 IZF-20451A SPLIT. ROLLER CAGE K20x24x IZF HALF SHIM 3rd / 4th SPEED 632 IZF rd G. DRIVEN GEAR 635 IZF th G. DRIVEN GEAR 636 IZF SHIM 1st SPEED 637 IZF st G. DRIVEN GEAR 638 IZF ROLLER CAGE K17

24 SELECTOR ASSEMBLY

25 SELECTOR ASSEMBLY No. PARTS CODE DESCRIPTION 300A IZB-05000A COMPL.SELECTOR COVER X30 SHIF 301 A ROLLER CAGE TaG 302 IZF-90410A NEEDLE BEARING HK IZF OIL SEAL 304 IZF OIL SEAL K KIT 20 ALLEN SCR. CYL. H. 6x IZF CLUTCH CONTROL LEVER 307A IZF C SHIFT LEVER WITH SCREW K KIT OF 20 ALLEN SCREWS M5x IZF RATCHET PLATE 310 IZF SPRING LATCH SUPP. BUSH 311 IZF RATCHET SUPPORT 312 IZF SHIFTING RATCHET 313 IZF RATCHET PUSH PAD 314 IZF PUSH ROD RATCHET 315 IZF SHIFTER PIN 316 IZF PRESELECTOR CAM 318 IZF BALL BEARING 6905 T1xC3 319A IZF C LIGHTENED SHIFTING DRUM 320 IZF BALL-BEARING T9C4 321 IZF FORKS GUIDE SHAFT 322 IZF SHIFTING PRIMARY FORK 323 IZF SHIFTER SECONDARY FORK 324 IZF RETAINER SPRING 325 IZF FLANGED BUSH 326 IZF PRESELECTOR CONTROL SHAFT 327 IZF PRESELECTOR SHAFT SPRING 328 IZF SPRING WASHER 329 IZF ELASTIC RING SW14

26 SELECTOR ASSEMBLY

27 SELECTOR ASSEMBLY No. PARTS CODE DESCRIPTION 330 IZF SEEGER RING A20 DIN IZF SPACER RING 332 IZF LOCATING LEVER 333 IZF GEAR POSITION SPACER K 20 SCREWS KIT TORX M5x IZF BUSH MU TFP IZF SHIFTER PIN BUSH SUPPORT 337 IZF LOCATION LEVER SPRING 338 IZF NEEDLE IKO N3x9.8 AB2

28 EXHAUST SYSTEM & GASKET SET

29 EXHAUST SYSTEM & GASKET SET No. PARTS CODE DESCRIPTION 860A IZZ GASKETS SET 175cc PIPE FITTING SEAL GASKET AREXON 870 IZH EXHAUST MUFFLER KZ SHIFTER 871 IZH SILENCER HEADER KZ 28mm 872 IZH EXHAUST HEADER KZ 26/28mm 873 IZH ELTO SILENCER 125S KZ 874 IFH FLEXIBLE SPRING KF1-2 / KZ 876 IZH-06000A SILENCER MC 125cc

30 ELECTRIC STARTER GROUP

31 ELECTRIC STARTER GROUP No. PARTS CODE DESCRIPTION K KIT 20 SOCKET H. SCREWS M6X25 501A IFE K BENDIX SUPPORT REEDSTER ' A B BENDIX X30 SHIFTER 503 A ROLLER CAGE TaG 504 A B-C STARTER TaG X30 SHIFTER K KIT 20 WASHERS M K KIT OF 20 ALLEN SCREWS 6x35 507A A-60852A-C STARTER BRUSHES KIT 508 A BRUSHES SUPPORT K KIT OF 20 ALLEN SCREWS 6x A C STARTER SUPPL. SUPPORT K KIT OF 20 ALLEN SCREWS 6x K KIT 20 ALLEN SCR. CYL. H. 6x IZE STARTER SUPPORT X30-SHIFTER

32 TOOLING

33 TOOLING No. PARTS CODE DESCRIPTION PISTON STROKE LOCKER 801 ATT-031/2 CLUTCH DRUM LOCKING TOOL 802A ATT-031/3 OIL SEAL MOUNTING TOOL 803 ATT-017 PISTON PIN PUNCH d.15mm 804 ATT-006 CIRCLIP 15mm ASSEM.TOOL

34 ASSEMBLY - CRANKSHAFT TOOL

35 ASSEMBLY - CRANKSHAFT TOOL No. PARTS CODE DESCRIPTION 850A 10110A CRANKSHAFT ASSY TOOL A CRANK-PIN BUSH 20mm CRANKSH. DISASSY SUPPORT A CRANKSHAFT PLATE 125cc CRANKSHAFT INSERT 125cc-SUP CRANK-PIN PUSHER 857A 10820A TIMING CHECK DISC TaG/REEDSTER 858A ATT-014-C COMPLETE TIMING GROUP ADAPTER

36 X30 SUPER SHIFTER 175cc - TaG P.N.: CPZ-17505A1UCRS Type: Single cylinder 2 stroke Bore: Ø 63,92 mm Max. bore: Ø 64,04 mm Stroke: 54,40 mm Displacement: 174,56cc (max. 175,5cc) Inlet system: Reed valve Lubrication: 4,5% oil mixture Ignition: Digital Transmission: 6 speed gearbox / 6+6 discs dry clutch Cooling Water cooled Starter: On board electric starter Carburettor: Dell'Orto VHSB 36 RD Max. power: 49 Hp at 13,000 Max torque: 27 Nm at 12,500 RPM Main features: 4 reed petals group Cylinder with cast iron liner Water cooled in crankcase, cylinder and head Crankshaft on 3 supports Primary pair with straight rectified toothing Multi-plate dry clutch with shock absorber Thrust plate with thrust bearing Homologated 6 speed gearbox Gears on roller cages (class 8 toothing) Feed lubrication on primary shaft Lightened selector drum Shift forks with hardened case and tempered shoes Independent pre-selector compartment Main roller bearings Complete on board electric starter group The X30 Super Shifter is the natural evolution of the X30 Shifter, providing the ultimate driving experience by showcasing a displacement of 175cc. The ideal solution for all drivers wishing to race a shifter engine at the highest level of competition with the benefits of an electric starter. Engine package includes: Digital S ignition plant H.T. coil electronic box L1 The X30 Super Shifter combines the with vibration dampeners performance of the very best KZ engines Cable harness with start stop buttons and connectors with the typical features required in single NGK BR10EG spark plug with PVL spark plug cap engine classes: equal performance, Dell Orto VHSB 36 RD carburettor with rubber fitting reliability, consistency and ease of use. Reed group conveyor fully machined Vacuum fuel pump with support plate and dampening spacers Z17 drive sprocket Exhaust manifold Exhaust silencer KZ Exhaust muffler with tail pipe Exhaust spring Inlet silencer KG 30mm AUS Engine plate, 3 magnesium Battery Battery support Water cooling kit REMO RACING PTY LTD EXCLUSIVE IMPORTERS & DISTRIBUTORS for Australia and New Zealand 121b Firebrace Street, Horsham Victoria 3400 Australia T: F: info@remoracing.com.au Website: March 2016