ILLUSTRATED PARTS CATALOG STC SR01616SE
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1 ILLUSTRATED PARTS CATALOG STC SR066SE ENGINE INLET BARRIER FILTER SYSTEM Sikorsky S-76A+/A++/C/C+ This document provides information to assist with the identification of parts and assemblies for the 076T- / -5 Engine Inlet Barrier Filter Systems installed on the Sikorsky S-76A+/A++/C/C+ helicopters in accordance with STC SR066SE. This IPC is applicable only to aircraft models listed above and installed per above listed STC. Reference Sikorsky S-76C Series IPC for S-76C++ helicopters. Page of 8
2 RECORD OF REVISIONS When updated, this document is revised in its entirety. REV DATE DESCRIPTION PREPARED APPROVED NC 04-Nov-0 Initial release B. Vinson D. Nelson A Changed name to Aerometals and updated format. Updated contact information. R. Bannister B. Kellogg The information contained in this document is for information purposes only, and is not to be used for maintenance. The parts and assemblies indicated in this document are the only parts and assemblies authorized by Aerometals for replacement on Aerometals products. The data contained herein is not FAA approved, and is provided by Aerometals for information purposes only. While every effort has been made to ensure the accuracy and completeness of this information, Aerometals cannot be held liable for errors or omissions. It is the responsibility of the user of this document to verify that it is the latest revision released by Aerometals. It is Aerometals intention to provide our customers with the best possible support and assistance with our products. Please contact us using the information below to get the latest version of this and other documents. Aerometals also welcomes your reports of errors or omissions, and we value your suggestions to improve this and other documents. Aerometals 90 Sandstone Dr. El Dorado Hills, CA 9576 Tel: Fax: Page of 8
3 Documentation Feedback Aerometals welcomes your reports of errors or omissions, and we value your suggestions to improve this and other documents. Return via FAX or to: Aerometals Product Support (96) Page: Item #: Now Reads: Should Read: Comments: Your Name: Address: Position: Telephone No: Company: Page of 8
4 Filter System Locations on Aircraft Cockpit Instrument Panel Cockpit Circuit Breaker Panel Filter Element Installation Oil Tube Installation Baseplate Installation IBF Relay Installation Page 4 of 8
5 Filter Element Installation (Left side shown) 4 See Engine Wash Installation FILTER ELEMENT INSTALLATION 076A- () (Alt: ) Main Element See above () 076A4- () (Alt: ) Front Element See above () MS709C-08 Screw () 4 NAS49C0R Washer () () Quantity shown reflects total quantity between left and right side installations. Half of the quantity shown is required for the left side, and half is required for the right side. () For spares, P/N 076K0- Filter Element Kit is available. P/N 076K0- contains ea. P/N 076A- Main Element and ea. P/N 076A4- Front Element. Page 5 of 8
6 Engine Wash Installation (Left side shown) ENGINE WASH INSTALLATION 076P0- Wash Tube Assembly () MS709C-08 Screw () NAS49C0R Washer () 4 AS55-04K0055 () Hose (Alt: 7K005-4CR0055) See above () 5 076A8- Bracket Assembly, Left Page 6 of 8
7 ENGINE WASH INSTALLATION 5 076A8- Bracket Assembly, Right 6 AN8-4J Fitting () 7 NAS49C076R Washer --- () 8 NAS4C7 Nut --- () 9 AN99-4J () Cap () 0 MS0995C () Lockwire --- A/R () Quantity shown reflects total quantity between left and right side installations. Half of the quantity shown is required for the left side, and half is required for the right side. () Kit S/Ns used P/N AS55-04K0047, which is superseded by item 4 for spares. () If aircraft is not equipped with engine wash system, items 9 and 0 are installed on item and items 4, 5, 6, 7, and 8 are omitted. Page 7 of 8
8 PN 076A- Main Element Breakdown P4- () Seal See above MS Screw P7- Bayonet Mount Stud See above () Shim Washer --- A/R () Shim Washer --- A/R () Shim Washer --- A/R () Shim Washer --- A/R () Reference Service Bulletin 076-SB-005 for seal replacement procedure. () Shim washers are used, in combination, as required for proper adjustment of bayonet mount studs. Reference 076-SERIES-ICA- for adjustment procedures. Page 8 of 8
9 PN 076A4- Front Element Breakdown PN 076A4- FRONT ELEMENT BREAKDOWN 076P- () Seal See above 600-SW (Alt: 6S5-) ¼-Turn Stud See above 8 (Alt: 604-) 600-ES Spring See above 8 4 MS046AD4-4 Rivet MS046AD-4 Rivet MS076LN Nutplate --- () Reference Service Bulletin 076-SB-005 for seal replacement procedure. Page 9 of 8
10 Oil Tube Installation (Left side shown) (Right side opposite, except as shown in figure and table) 5 6 X See Differential Pressure Transducer Installation X X 4 0 X Page 0 of 8
11 Oil Tube Installation (Right side shown) 4 5 Page of 8
12 OIL TUBE INSTALLATION 076P45-04 (Alt: ) (Alt: ) Tube, Oil Return, Left See above 076P45-04 (Alt: ) Tube, Oil Return, Right P45-04 (Alt: ) Tube, Oil From Engine, Left See above 076P (Alt: ) Tube, Oil From Engine, Right P (Alt: ) Tube, Vent, Left See above 076P (Alt: ) Tube, Vent, Right AN85-0D () Union See above 5 SS4D0E () Hose Assembly, Oil Return See above 6 AN74Z Bracket, Support Clamp --- () 7 076P4- Doubler, Left Front Not shown 7 076P9- Doubler, Right Front Not shown 8 076P4- Doubler, Left Rear Not shown 8 076P40- Doubler, Right Rear Not shown 9 CR Rivet --- A/R 0 076A7- Bracket Assembly Not shown () ANCA Bolt --- () NAS49C0R Washer () MS99WDG Clamp See above 6 () 4 ANC4A Bolt --- () 5 MS99WDG8 Clamp See above () 6 MS99WDG0 Clamp See above 6 () 7 ANCA Bolt () 8 NAS4DD-8N Spacer () 9 MS04- Nut () 0 ANC5A Bolt --- () () Quantity shown reflects total quantity between left and right side installations. Half of the quantity shown is required for the left side, and half is required for the right side. () Noted components are only on S-76A+/A++/C model helicopters, and only if not previously installed on aircraft. Page of 8
13 Differential Pressure Transducer Installation (Left side shown) (Not Shown) 0 4 DIFFERENTIAL PRESSURE TRANSDUCER INSTALLATION 076A5- Transducer Mounting Base See above () A50- (Alt. APTE D) Differential Pressure Transducer See above () (Alt. APTE D) A590- () Transducer Filter See above () 4 AS55-04K0 Hose See above () 5 076E4- Harness Assembly, Transducer (Left) Not shown 5 076E4- Harness Assembly, Transducer (Right) Not shown 6 S75SSH6R Clamp See above 4 () 7 MS709C-08 Screw () 8 NAS49C0R () Washer () 9 MS709C-09 Screw () 0 MS0995C Lockwire --- A/R NAS4DD-65N () Spacer Not shown () NAS60-6P () Screw Not shown () () Quantity shown reflects total quantity between left and right side installations. Half of the quantity shown is required for the left side, and half is required for the right side. () Install with anti-seize compound per MIL-PRF-848. Do not block port or filter. Torque to in-lbs. () Noted screw, spacer, and x washers are installed on the forward, inboard mount location of item 6. Existing aircraft wiring clamp is reinstalled onto noted screw to secure wires. Page of 8
14 Baseplate Installation (Left side shown) BASE ASSEMBLY INSTALLATION 076AL- Base Assembly, Left See above 076AR- Base Assembly, Right See above ANC5A () Bolt () NAS49C0R () Washer () () Quantity shown reflects total quantity between left and right side installations. Half of the quantity shown is required for the left side, and half is required for the right side. () Bolts and washers are installed from aft side of firewall. ea. on inboard side of each base assembly ea. on outboard side of each base assembly ea. on upper-center area of each base assembly Page 4 of 8
15 PNs 076AL- / 076AR- Baseplate Breakdown (PN 076AL- Left Baseplate shown) (PN 076AR- Right Baseplate opposite, except as noted in table) PNs 076P0L- / 076P0R- Pressure Tap Breakdown (PN 076P0L- pressure tap, left shown.) (PN 076P0R- pressure tap, right opposite) 7 Page 5 of 8
16 PNS 076AL- / 076AR- BASEPLATE BREAKDOWN 076AL-5 () P-Seal Sub-Assembly (Left Side) See above 076AR-5 () P-Seal Sub-Assembly (Right Side) P0L- () Pressure Tap, Left See above 076P0R- (4) Pressure Tap, Right P- Bracket, Upper Mount See above 4 () 4 NAS60-9P Screw () 5 NAS49C0R Washer () 6 NAS54P0-9P Screw --- () 7 MS076LN Nutplate --- () 8-5A Fiberglass Tape --- A/R 9 MS046AD4-7 Rivet () 0 MS046AD-5 Rivet () MS046A4-6 Rivet --- (5) MS046AD-4 Rivet () () Quantity shown reflects total quantity between left and right side installations. Half of the quantity shown is required for the left side, and half is required for the right side. () Reference Service Bulletin 076-SB-006 for P-Seal replacement procedure. () Reference Service Bulletin 076-SB-0008 P/N 076P0L- used, with P/N 076P7-, on P/N 076AL- baseplate S/Ns 000L - 0L. PN 076P0L- used on P/N 076AL- baseplate S/Ns 04L - subsequent. PN 076P0L- supersedes P/N 076P0L- for spares. (4) Reference Service Bulletin 076-SB-0008 PN 076P0R- used, with P/N 076P7-, on P/N 076AR- baseplate S/Ns 000R 04R. PN 076P0R- used on P/N 076AR- baseplate SNs 05R - subsequent. PN 076P0R- supersedes P/N 076P0R- for spares. (5) Quantity 7 used on P/N 076AL-. Quantity 6 used on P/N 076AR-. Page 6 of 8
17 Cockpit Instrument Panel (Location may vary) 4 (Location may vary) COCKPIT INSTRUMENT PANEL FHM () Filter Health Monitor (S-76A+/A++/C only) See above FHM () Filter Health Monitor (S-76C+ only) See above FHM () Overlay, Filter Health Monitor B Clamp Not shown 4 076E5- Caution Annunciator Light Assembly (S-76A+/A++/C only) See above () Reference Service Bulletin 076-SB-000 for overlay replacement. Cockpit Circuit Breaker Panel COCKPIT CIRCUIT BREAKER PANEL MS0- Circuit Breaker Not shown 076G0- Decal, Circuit Breaker Not shown Page 7 of 8
18 IBF Relay Installation (S-76A+/A++/C only) (Located in forward electrical compartment or cabin overhead) 4 IBF RELAY ASSEMBLY 076E8- IBF Relay Assembly See above NAS60-P Screw See above 4 NAS49FN8P Washer See above 8 4 MS04L08 Nut See above E7- Harness Assembly, IBF Relay to Instrument Panel Not shown 6 076E6- Harness Assembly, Monitor to IBF Relay Not shown Page 8 of 8
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