LOTOS Asfalt Sp. z o.o.

Transcription

1 LOTOS Asfalt Sp. z o.o. Grupa Lotos SA Gdansk, Poland Page 1 of 45 Ruhrpumpen Project No: / Customer Project No: K214 Ruhrpumpen Project Code: Gdansk, Poland Customer Project Code: Ruhrpumpen Document No: Customer Doc. Control Code: A4207 Main Motor Drawing Wiring Diagram Main Motor Aux. Terminal Boxes Main Motor Drawing Main Terminal Box Main Motor Drawing VENDOR DOCUMENT REVIEW PROJ: CUSTOMER: MR N o : PO N o : K214 LOTOS Asfalt Sp. z o.o. K MR REJECTED 2 APPROVED WITH COMMENTS 3 APPROVED WITHOUT COMMENTS 4 FOR INFORMATION ONLY ITEM: 0960-X30 U.O.: KT S.p.A. VR Doc. CODE: A4207 BY: DATE: Arch No. Document No. Page Pages Rev. No B Issued for approval SIEMENS SIEMENS Jansen Rev. Stat. Description Date Prepared Date Checked Date Approved Status Codes: A B C D E Issued for information Issued for approval Preliminary issue Issued for quotation As-built Ruhrpumpen GmbH Stockumer Straße 28 D Witten, Germany Doc. No 2016 Ruhrpumpen GmbH Rev. No

2

3 Legend for machine Type of construction IM B3 / IM 1001 Degree of protection IP 56 non-heavy sea Method of cooling IC 611 Ambient temperature Total weight Weight of cooler housing C t 2.20 t The lifting points are designed to carry the weight of machine only. Lifting of machine together with base frame, adaptorplate or sole plates is not permitted! Weight of rotor t Balancing of rotor: dynamically balanced with half key without half-coupling DR = Direction of rotation (facing drive end DE) Counter-clockwise only LE = Air inlet LA = Air outlet SP = Center of gravity WA = Shaft extension DE XA = Relief groove DE = Lifting point BN = Probe for shaft vibration monitoring BENTLY-NEVADA KP = Keyphasor OZ = Oil inlet OA = Oil outlet Earthing connection 1 Terminal box for stator system connection Type 1XF6522-3AA Ident-No /010-M002

4 2 Terminal box for star point and current-transformer mounting Type 1XB Terminal box for auxiliary circuits Type 4 Terminal box for auxiliary circuits Type 1XB9015 1XB Separate terminal box for anti-condensation heater Type 1XB Indicator for bearing temperature monitoring 7 Terminal box for shaft vibration monitoring system Type 1XB Slide bearing DE Type EFiZLB Slide bearing NDE Type EFkZLB Air inlet silencer 15 Air outlet silencer 20 Monitoring system for scavenging air 21 Connection for scavenging air inlet 22 Valve for scavenging air outlet Ident-No /010-M003

5 Additional instructions for project work DR = Direction of rotation (facing drive end DE): The machine is only suitable for counter-clockwise direction of rotation. Counter-clockwise rotation: connection of the system phases L1 L2 L3 in the positive sequence of the machine terminals V U W. WA = Shaft extension DE Centering hole DR M30x63 XA = Relief groove DE E4x0.5 - DIN 509 Ident-No /010-M004

6 Earthing connection: max. admissible conductor cross-section with cable lug according to DIN46234 DIN mm mm 2 Ident-No /010-M005

7 1 Terminal box for stator system connection Type 1XF6522-3AA Manufacturer SIEMENS Degree of protection IP55 Type of protection for hazardous area Ex px Material Steel Cable entry (removable) not drilled Selection of cable glands and manufacturing of the tapped holes are in the responsibility of the customer! Cable entry made of non magnetic material Ident-No /010-M006

8 Ident-No /010-M007

9 Ident-No /010-M008

10 2 Terminal box for star point and current-transformer mounting Type 1XB9011 Manufacturer SIEMENS Degree of protection IP56 Type of protection for hazardous area Ex e Material Steel Cable gland 3x M25X1.5 Ø11-16 in removable cable entry Ident-No /010-M009

11 Current transformer Type Manufacturer EA10A_250/1_15VA/5P/10 MWB MESSWANDLER Attention! Operation with open secondary contacts is not permitted! Non connected secondary terminals of the current transformers have to be bridged and grounded! Non-observation can lead to personal injury, as well as to destruction of the current transformers! Ident-No /010-M010

12 Technical data of current transformers Ident-No /010-M011

13 Ident-No /010-M012

14 3 Terminal box for auxiliary circuits Type 1XB9015 Manufacturer STAHL Degree of protection IP66 Type of protection for hazardous area Ex e Material Stainless steel Plate for cable entry (removable) not drilled Selection of cable glands and manufacturing of the tapped holes are in the responsibility of the customer! max. admissible conductor cross-section 4 mm 2 Design with additional bar for connection of cable shields. The bar is installed insulated. Ensure that the shield of the cables is grounded on one side only! Not suitable for grounding of protective leads! Ident-No /010-M013

15 Ident-No /010-M014

16 Connections for auxiliary circuits: Embedded winding thermometer (resistance thermometer Pt100; 100Ω at 0 C) Quantity 6 Thermometers: Type of protection Ex ia Thermometers: Tolerance class A (IEC 60751) Thermometer with connection-no. in phase 21:1R1 U 21:2R1 V 21:3R1 W 21:4R1 U 21:5R1 V 21:6R1 W Guide values for adjustment of tripping temperature for embedded winding thermometers Initial adjustment before commissioning for disconnection T0 = 120 C Adjustment acc. to measured values for warning T1 = T + 10 K (max. 135 C) for disconnection T2 = T + 15 K (max. 140 C) Advice: T = Steady state temperature ( C) Attention: For monitoring of the winding temperature only the winding temperature sensors are suitable! Ident-No /010-M015

17 4 Terminal box for auxiliary circuits Type 1XB9015 Manufacturer STAHL Degree of protection IP66 Type of protection for hazardous area Ex e Material Stainless steel Plate for cable entry (removable) not drilled Selection of cable glands and manufacturing of the tapped holes are in the responsibility of the customer! max. admissible conductor cross-section 4 mm 2 Design with additional bar for connection of cable shields. The bar is installed insulated. Ensure that the shield of the cables is grounded on one side only! Not suitable for grounding of protective leads! Ident-No /010-M016

18 Ident-No /010-M017

19 Connections for auxiliary circuits: Bearing thermometer (double resistance thermometer Pt100; 100Ω at 0 C) Quantity per bearing 2 Type TR10-B with screw-in thermowell Manufacturer WIKA Thermometers: Design for current circuits Ex i The screen is grounded in the terminal box and must not be extended! Thermometers: Tolerance class A (IEC 60751) Guide values for adjustment of tripping temperature for bearing thermometers Initial adjustment before commissioning for disconnection T0 = 95 C Adjustment acc. to measured values for warning T1 = T + 2 K (max. 97 C) for disconnection T2 = T + 5 K (max. 100 C) Advice: T = Steady state temperature ( C) Cold air thermometer (double resistance thermometer Pt100; 100Ω at 0 C) Quantity 1 Type TR10-H Manufacturer WIKA Thermometers/Thermocouples: Design for current circuits Ex i The screen is grounded in the terminal box and must not be extended! Thermometers: Tolerance class A (IEC 60751) Guide values for adjustment of tripping temperature for cold air thermometer Initial adjustment before commissioning for disconnection T0 = 60 C Adjustment acc. to measured values for warning T1 = T + 10 K (max. 70 C) for disconnection T2 = T + 15 K (max. 75 C) Advice: T = Steady state temperature ( C) Ident-No /010-M018

20 Warm air thermometer (double resistance thermometer Pt100; 100Ω at 0 C) Quantity 1 Type TR10-H Manufacturer WIKA Thermometers/Thermocouples: Design for current circuits Ex i The screen is grounded in the terminal box and must not be extended! Thermometers: Tolerance class A (IEC 60751) Guide values for adjustment of tripping temperature for warm air thermometers Initial adjustment before commissioning for disconnection T0 = 90 C Adjustment acc. to measured values for warning T1 = T + 10 K (max. 100 C) for disconnection T2 = T + 15 K (max. 105 C) Advice: T = Steady state temperature ( C) Ident-No /010-M019

21 5 Separate terminal box for anti-condensation heater Type 1XB9015 Manufacturer STAHL Degree of protection IP66 Type of protection for hazardous area Ex e Material Stainless steel Plate for cable entry (removable) not drilled Selection of cable glands and manufacturing of the tapped holes are in the responsibility of the customer! max. admissible conductor cross-section 6 mm 2 Design with additional bar for connection of cable shields. The bar is installed insulated. Ensure that the shield of the cables is grounded on one side only! Not suitable for grounding of protective leads! Ident-No /010-M020

22 Stillstandsheizung Anti-condensation heating Typ/Type: 2NP9008 TBmax: 175 C V W PTB 02 ATEX 1157 IECEx PTB Ta: C 0102 II 2G Ex e IIC T3 Gb DEZ 9924 Ident-No /010-M021

23 6 Dial-type thermometer for bearing temperature monitoring, without contacts Quantity per bearing 1 Scale range C Diameter of housing 100 mm Degree of protection IP65 Manufacturer WIKA Type S5550 with screw-in thermowell Ident-No /010-M022

24 7 Terminal box for shaft vibration monitoring system Type 1XB9015 Manufacturer STAHL Degree of protection IP66 Type of protection for hazardous area Ex e Material Stainless steel Plate for cable entry (removable) not drilled Selection of cable glands and manufacturing of the tapped holes are in the responsibility of the customer! max. admissible conductor cross-section 4 mm 2 Design with additional bar for connection of cable shields. The bar is installed insulated. Ensure that the shield of the cables is grounded on one side only! Not suitable for grounding of protective leads! Ident-No /010-M023

25 Ident-No /010-M024

26 Shaft vibration monitoring system Type of housing with probe Type of cable Type of proximitor 3300XL Manufacturer BENTLY-NEVADA Quantity 4 Further details see technical instructions for operation and maintenance of manufacturer Recommended setting values for the shaft vibration S (p-p) [µm] Adjustment before commissioning Alarm 168 Disconnection 192 Adjustment in operating condition Alarm S (p-p) * Disconnection S (p-p) * Note: S (p-p) = measured basic value of the shaft vibration In addition the standard DIN ISO have to be considered generally! The values of shaft vibration and settings are applicable to steady-state operation. Higher values are permitted during the startup and coastdown phases. Suitable time-delay relays must be incorporated so that no warnings or trips are triggered during these phases. The time delay setting must be longer than the runup time. Ident-No /010-M025

27 BN Arrangement of the probes (facing shaft extension DE) Probe X Probe Y Probe X Probe Y left side right side left side right side DE NDE DE NDE Adjustment of probes Before commissioning the correct distance 1.3 ± 0.1 mm must be checked. Further details see technical instructions for operation and maintenance of manufacturer Ident-No /010-M026

28 KP Keyphasor Type of housing with probe Type of cable Type of proximitor 3300XL Manufacturer BENTLY-NEVADA Quantity 1 Arrangement of probe DE Adjustment of probe Before commissioning the correct distance 1.3 ± 0.1 mm must be checked. Further details see technical instructions for operation and maintenance of manufacturer Ident-No /010-M027

29 10 Slide bearing DE Manufacturer RENK Type of bearing EFiZLB Type of lubrication, type of oil and quantity of oil according to instructions or lubricating data plate Further details see technical instructions for operation and maintenance of manufacturer Delivery without oil! Lowest permissible oil temperature +5 C Bearing with indicator for magnetical center of axial rotor position Before the coupling is mounted, the rotor has to be set to its magnetical center. If the position of the pointer is over the middle of the marking on the shaft (as shown above), the axial clearance of the bearing is correctly adjusted. Due to production tolerances the axial clearance of the bearing can be somewhat larger than the indicated values. The bearing is installed insulated and insulation is bridged. Insulation bridge not disconnected during operation! Ident-No /010-M028

30 Schmieröl / Lubrication oil DIN CL 46 Viskositätsklasse / Class of viscosity ISO VG 46 Ringschmierung Ölinhalt Lager D-Seite ca. / D-end bearing apt. - l Oil ring lubrication nicht zulaessig Oil content Lager N-Seite ca. / N-end bearing apt. - l non-permissible - Öl-Volumen- Lager D-Seite / D-end bearing 4 l/min - strom Umlaufschmierung Oil-flow rate Lager N-Seite / N-end bearing 3 l/min Circulation oil lubrication Ölwechsel nur im Stillstand Oil changing during standstill only DEZ3070 Ident-No /010-M029

31 Oil connection DE OZ Oil inlet: OZ.1 Flange with orifice for limited flow rate OA Oil outlet: OA.1 Flange OA.2 Sight glass Additional oil sight glass (oil outlet) Type Manufacturer Oil inlet and oil outlet with counter flange Manufacturer Material ANSI-B16.5- ½ lbs - RF ANSI-B ½ lbs - RF DAT-2205HA40 KOBOLD AMV stainless steel Ident-No /010-M030

32 Consider the position of the orifice! (the arrow shows the oil-flow direction) Supplied orifice set (1 piece per diameter and bearing): Siemens number: A5E A5E A5E diameter: D = 1,8 mm (Q 3,6 l/min) D = 1,9 mm (Q 4,0 l/min) D = 2,0 mm (Q 4,4 l/min) Input data for calculation: Max. oil supply temperature: 50 C Ambient temperature: 40 C Class of viscosity: ISO VG 46 Oil supply pressure: 3 bar Ident-No /010-M031

33 Axial clearance of bearing The DE bearing is a floating bearing, the rotor of machine have to be axially restrained by a guide bearing in the driven machine or gearing. Therefore it is a requirement that only a coupling with a rigidly limited axial clearance (± ±1.0 mm) is provided! Floating bearing DE Floating bearing NDE 3,5 3,5 7 7 B10970 Ident-No /010-M032

34 11 Slide bearing NDE Manufacturer RENK Type of bearing EFkZLB Type of lubrication, type of oil and quantity of oil according to instructions or lubricating data plate Further details see technical instructions for operation and maintenance of manufacturer Delivery without oil! Lowest permissible oil temperature +5 C The bearing is installed insulated. Insulation shall not be bridged during operation! Ident-No /010-M033

35 Oil connection NDE OZ Oil inlet: OZ.1 Flange with orifice for limited flow rate OA Oil outlet: OA.1 Flange OA.2 Sight glass Additional oil sight glass (oil outlet) Type Manufacturer Oil inlet and oil outlet with counter flange Manufacturer Material ANSI-B16.5- ½ lbs - RF ANSI-B ½ lbs - RF DAT-2205HA40 KOBOLD AMV stainless steel Ident-No /010-M034

36 Consider the position of the orifice! (the arrow shows the oil-flow direction) Supplied orifice set (1 piece per diameter and bearing): Siemens number: A5E A5E A5E diameter: D = 1,5 mm (Q 2,5 l/min) D = 1,6 mm (Q 2,9 l/min) D = 1,7 mm (Q 3,3 l/min) Input data for calculation: Max. oil supply temperature: 50 C Ambient temperature: 40 C Class of viscosity: ISO VG 46 Oil supply pressure: 3 bar Ident-No /010-M035

37 20 Monitoring system for scavenging air Type F-361.C4M / ST-200 CM Manufacturer E.L.B. BACHMANN Rated voltage 230 V AC Connection: Clean, Dry, Oil Free Air or Inert Gas. Further details see technical instructions of manufacturer (The No. is equal to the type named above) Basic data for pre-purging and purging during operation final values see purging plate on the motor (plate designed after measurement, only) Pre-purging: Connection pressure min MPa Pre-purging volume min. 200 m³ Volumetric flow min 200 m³/h Time of pre-purging min. 60 min. Service: Leakage air rate max. 25 m³/h Overpressure at service min MPa Overpressure switch off MPa Ident-No /010-M036

38 21 Connection for scavenging air inlet Connection internal thread Rp 1 ½ Ident-No /010-M037

39 22 Valve for scavenging air outlet Type VA100-5 Ident-No /010-M038

40 General instructions All external screws made of non-corrosive material Increase of shaft height at operating temperature 0.24 mm Recommended setting values for the vibration velocity (RMS value, [mm/s]) Support class (foundation) rigid flexible Warning Adjustment before commissioning Adjustment in operating condition S x 1.25 S x 1.25 Disconnection Note: S = measured basic value of the vibration velocity Additionally the standard DIN ISO has to be considered generally! The value limits of vibration severity correspond to the vibration severity level B, according to DIN EN part 14 for rigid foundation, at a value of 1.5 mm/s. Painting system special paint finish acc. to TU-IK 030 Color RAL7035 Total thickness of coating 320 µm Ident-No /010-M039

41 Alignment accuracy for couplings: Consider the operating instructions of coupling manufacturer! Ident-No /010-M040

42 Fixation parts: 4 pc Shim (stainless steel) t = 2.00 mm 8 pc Shim (stainless steel) t = 1.00 mm 8 pc Shim (stainless steel) t = 0.50 mm 8 pc Shim (stainless steel) t = 0.25 mm 8 pc Shim (stainless steel) t = 0.20 mm 8 pc Shim (stainless steel) t = 0.15 mm 8 pc Shim (stainless steel) t = 0.10 mm 8 pc Shim (stainless steel) t = 0.05 mm 4 pc Fastening screw ISO 4017 / M42x120 - A pc Washer ISO 7091 / HV- A4 4 pc Jacking screw ISO 4017 / M36x100 - A pc Taper pin DIN 258 / 16x120 - Stainless steel Required tightening torque of the fastening screws M A = 1700 Nm (±15%) Ident-No /010-M041

43 Footprint (seen from below): Ident-No /010-M042

44 Instructions for transporting / lifting of machine The lifting points are designed to carry the weight of machine only. Lifting of machine together with base frame, adaptorplate or sole plates is not permitted! Ident-No /010-M043

45 Recommendation for spare parts Part Order-No. Slide bearing DE - Type EFiZLB Inner bearing seal DE A5E Outer bearing seal DE A5E Bearing shell DE A5E Lubrication ring DE Slide bearing NDE - Type EFkZLB Inner bearing seal NDE A5E Outer bearing seal NDE A5E Bearing shell NDE A5E Lubrication ring NDE Bearing thermometer DE Bearing thermometer NDE A5E A5E Ident-No /010-M044