2007-'17 HD BIG TWINS*
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1 PERFORMANCE PRODUCTS FOR 2007-'17 HD BIG TWINS* *(except 2017 touring models)
2 FASTis a word that must be defined. How fast? How easy? How much? S&S Cycle has been in the fast lane since 1958, and we understand FAST. S&S offers performance solutions for every rider, riding style, and budget. They range from a simple exhaust and intake upgrade to the ultimate performance package: a complete S&S T143 engine. Will you be happy with 10 more horsepower? Do you want to more than double your power? How about something in between? S&S has the products and the expertise to deliver the goods and the power, no matter what your performance needs may be. For over fifty-five years, S&S performance products have been designed, tested, and manufactured in the USA. You won t find better quality, value, or performance. 2Street Legal!
3 Race Ready! 3
4 TRACER THRUSTER STEP ONE INTAKE & EXHAUST DECADES Decades of riding racing and tuning brought us these great looking S&S 4.5" slip on mufflers. The deep rumble comes along with more horsepower and torque. Removable db reducer for even more performance at the track Fits Harley-Davidson Touring models with non-catalyst dual mufflers S&S MK45 4.5" SLIP-ON MUFFLERS Muffler Body Finish End Cap Finish & Style Part # Chrome Thruster Highlighted Machined Thruster Chrome Chrome Tracer Highlighted Machined Tracer Chrome Thruster Highlighted Machined Thruster Black Ceramic Chrome Tracer Highlighted Machined Tracer $ $ $ $ $ $ $ $ horsepower gain Stainless steel baffle with RaceTEX cartridge packing Removable db Reducer (J2825 compliant) DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLES. Not legal for sale or use on EPA pollution controlled motorcycles originally equipped with mufflers containing catalyst. *Qualified Manufacturer Declared Emissions Replacement Part on the FL Touring Models Listed Below. California FL Touring Models: Fuel Injected MY , 2007, and ; CVO MY , and State FL touring Models: Carbureted MY ; Fuel Injected MY , and ; CVO MY , and
5 S&S 4" SLIP-ON MUFFLERS Style Finish Part # Chrome Grand National Black Ceramic $ $ DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLES. Not legal for sale or use on EPA pollution controlled motorcycles originally equipped with mufflers containing catalyst. *Qualified Manufacturer Declared Emissions Replacement Part on the FL Touring Models Listed Below. California FL Touring Models: Fuel Injected MY , 2007, and ; CVO MY , and State FL touring Models: Carbureted MY ; Fuel Injected MY , and ; CVO MY , and GRAND NATIONAL 4" SLIP-ONS Fits 1995-'16 Harley-Davidson Touring models with non-catalyst dual mufflers Aggressive sound, superior performance, and eye catching style make S&S 4" Slip-on mufflers a great choice for hot-rod baggers. Removable db reducer for more power on the strip.
6 STEP ONE INTAKE & EXHAUST EL DORADO MUFFLER/HEADER PACKAGE CARB EO K-010 High flow cats have long been available in the 4 wheel performance segment, but until now had eluded the motorcycle space. Today we have corrected that inequality. Power without compromise was our goal in designing the El Dorado system, which combines a completely new version of our two into two header (now stainless steel with revised crossover chamber) and a set of our 4.5" Mk45 mufflers with newly developed high flow cats. The result is a system that makes horsepower, torque and an exhaust note that your bike was born to sing. Black w/tracer 50-State legal Stainless steel tube Independent dual look with hidden crossover Full chrome or black heat shielding Exhaust port gaskets included Black w/thruster Chrome w/thruster 50-STATE COMPLIANT EXHAUST SYSTEM FOR TOURING MODELS* Description Finish End Cap Part # Exhaust System Chrome Highlighted Machined Thruster A Exhaust System Chrome Highlighted Machined Tracer A Exhaust System Black Highlighted Machined Thruster A Exhaust System Black Highlighted Machined Tracer A *Exempt from emissions tampering regulations under CARB EO# K-010 NOTE: Does not fit Trike models $1, $1, $1, $1,
7 Chrome w/tracer POWER TUNE Dual headers Fits big twins and 2009-'16 non-catalyst equipped touring and 2009-'16 Tri Glide models S&S POWER TUNE DUAL HEADERS Fitment Finish Part # Chrome A big twins Black A 2009-'16 non-catalyst equipped touring & Chrome B 2009-'16 Tri Glide models Black B Has 18mm sensor fittings in the stock locations for bikes. If not equipped with oxygen sensors, the ports can be used for tuning. Plugs are included if ports are not used. Has both 12mm & 18mm oxygen sensor fittings in stock locations. Plugs are included for both sets of ports. Requires the Pipe Extension Adaptor Kit p/n Replacement Heat Shield Available DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLE. Not legal for sale or use on EPA pollution controlled vehicles originally equipped with catalyst. *Qualified manufacturer declared emissions replacement part on FL touring models listed below. California Models: FL Touring Fuel Injected MY , and 2007 CVO FL Touring MY State Models: FL Touring Carbureted MY FL Touring Fuel Injected MY and CVO FL Touring MY DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLE. Not legal for sale or use on EPA pollution controlled motorcycles originally equipped with a catalyst exhaust *Qualified Manufacturer Declared Emissions Compliant Part for 2009 Harley-Davidson 49-State Non-CVO FL Touring Models Only $ $ $ $ a 7
8 STEP ONE INTAKE & EXHAUST STYLE: Going fast is a given. Looking good is a bonus. Available for Harley-Davidson big twins CLASSIC TEARDROP AIR CLEANER KITS FOR STOCK EFI Fitment Finish Stock EFI 2008-'16 HD touring stock bore & 2016-'17 Softail Models (except Tri-Glide & CVO Models) All 2001-'17 HD big twin models (except Throttle by Wire & CVO Models) Exempt from emissions tampering regulations under CARB EO# D Chrome B Gloss Black B Chrome B Gloss Black B $ $ $ $ Gloss Black Teardrop AIR CLEANER KITS FLY UNDER THE RADAR WITH YOUR STOCK AIR CLEANER COVER, OR ADD SOME STYLE WITH ANY OF THE COVERS ON THE FACING PAGE 8 EO #D
9 STEALTH S&S STEALTH AIR CLEANER KITS* LEGAL FOR SALE AND USE ON NON-CVO MODELS IN THE STATE OF CALIFORNIA UNDER CARB EO #D Application Fuel System Part # 2001-'17 HD Big Twin (except Throttle By Wire and CVO Models) 2008-'16 HD Touring Stock-Bore and 2016-'17 Softail (except Tri-Glide & CVO Models) Stock EFI Delphi B Throttle By Wire B *These kits do not contain covers use your stock Twin Cam 88, 96 or 103 cover or choose an S&S cover $ $ EO #D S&S STEALTH AIR CLEANER KITS* Fitment Fuel System Part # 1999-'17 bt Stock CV/EFI Delphi (except '99 Softail carb & Throttle by Wire) '17 bt Stock EFI, Throttle by Wire $ $ * These kits do not contain covers use your stock cover or choose an S&S Stealth cover DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLE. Not legal for sale or use on any EPA pollution controlled motor vehicle. Muscle Air 1 Torker Bobber-domed Bobber-dished Tri-Spoke Airstream S&S STEALTH COVERS Style Finish Part # Tri-Spoke Gloss Black w/highlights Torker Gloss Black w/highlights Air 1 Gloss Black w/highlights Chrome Airstream Gloss Black Chrome Muscle WBlack WBlack w/highlighted Logo $ $ $ $ $ $ $ $ Bobber-Dished Bobber-Domed Chrome WBlack Chrome WBlack $96.83 $96.83 $96.83 $
10 STEP TWO CAMSHAFTS WHAT'S YOUR RIDING STYLE? Select the cam that s right for your riding style. What rpm range do you operate in most of the time? That s where you need your power! These bolt-in cams are compatible with stock valve train components! Heavy Touring Rider Daily Performance RIder Horsepower Junky RPM RPM RPM Get that heavy bagger up to speed and cruise up those hills. Pull out and pass with ease. Torque is king! If you re just looking for more of everything, and don t want give up torque for horsepower or vice versa, here s the best cam for the job. Improved performance across the rpm range. Great for all types of bikes. Forget the thrill of the chase. How about leading the pack? It's all about horsepower and going really fast! Cam Recommendation 551 Torque Cam MR103 Midrange Cam HP103 Horsepower Cam Required Parts Recommended Parts Bolt in cams. All Stock components will work High Performance Tappets Quickee Pushrods TC3 Cam Plate TC3 Oil Pump S&S PERFORMANCE CAMS FOR 2007-'17 MODELS (EXCEPT 2017 TOURING MODELS) GEAR DRIVE Bolt in cams. All Stock components will work High Performance Tappets Quickee Pushrods TC3 Cam Plate TC3 Oil Pump CHAIN DRIVE Bolt in cams. All Stock components will work Quickee Pushrods Premium High Performance Tappets TC3 Cam Plate TC3 Oil Pump EASY START STANDARD EASY START STANDARD $ $ $ $ MR $ $ $ HP $ $ $ $ DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLE. Not legal for sale or use on any EPA pollution controlled motor vehicle. CHAIN DRIVE/GEAR DRIVE COMPARISON Chain Drive Cams Gear Drive Cams Tolerates higher pinon shaft runout Pinion shaft runout.003" Max. Lower cost More expensive Best used with stock valve springs Handles stronger performance valve springs May lose valve train control at high rpm Maintains accurate valve timing at high rpm STILL NOT ENOUGH? Add Step 3: 106" Big Bore Kits Add Step 3: 107" Big Bore Kits Add Step 3: 110" Big Bore Kit 10
11 While Your Engine Is Apart S&S QUICKEE ADJUSTABLE PUSHRODS FOR 2007-'17 MODELS (EXCEPT 2017 TOURING MODELS) Upgrade to Quikee pushrods without removing rocker Description Part # or tappet covers. The difference in installation labor Pushrod Kit (includes chrome pushrod could pay for the pushrods $ covers, o-rings & cover keepers) S&S PREMIUM HIGH PERFORMANCE TAPPETS FOR 2007-'17 MODELS Close tolerances and 100% testing, a low mass, bearing Description Part # grade silicon nitride check ball, and optimized check ball ensure a fast, reliable pump up, low noise operation Set of 4 tappets with HL 2 T kit from idle to red line. Great for any application, but a must for high lift cams and performance valve springs. Set of 4 tappets without HL 2 T kit $ $ S&S HIGH PERFORMANCE HYDRAULIC TAPPETS FOR 2007-'17 MODELS Want something better than stock, but don t need Description Part # the S&S Premium Tappets? S&S High Performance Hydraulic tappets are great for engines with lower lift, bolt-in cams and stock valve springs. Set of 4 tappets without HL 2 T kit S&S TC3 CAM PLATE FOR 2007-'17 MODELS (EXCEPT 2017 TOURING MODELS) Precision CNC machined forged aluminum for Fitment Part # excellent strength and dimensional accuracy. Adjustable oil pressure regulator Dyna models & 2007-'17 bt $ $ TWIN CAM 96 & 103 S&S TC3 OIL PUMP FOR 2007-'17 MODELS (EXCEPT 2017 TOURING MODELS) A great solution for worn out or damaged stock Fitment Part # units. Separate scavenge sections for flywheel cavity and cam chest Special design allows S&S pumps to tolerate more pinion shaft run out without damage. Screens and magnetic debris traps protect the pump from damage 2006 Dyna models & 2007-'17 bt $ S&S TC3 OIL PUMP AND CAM PLATE KITS FOR 2007-'17 MODELS (EXCEPT 2017 TOURING MODELS) Get both the TC3 Cam Plate & Pump Fitment Part No Dyna models & 2007-'17 bt $ S&S HYDRAULIC CAM CHAIN TENSIONERS KITS FOR 2007-'17 MODELS A thicker shoe for longer wear, direct chain oiling, and tighter tolerance for improved stability equals superior valve train control. Fitment Part # 2006 Dyna models & bt $
12 STEP THREE BIG BORE KITS GET MORE! Heavy Touring Rider Daily Performance RIder Horsepower Junky 551 Torque Cam MR103 Midrange Cam HP103 Horsepower Cam BIG BORE RECOMMENDATION 106" Big Bore Kit 107" Big Bore Kit NOT ENOUGH? 110" Big Bore Kit (4" Bore Bolt-In Sidewinder Big Bore Kit) Add Step 4: CNC Ported Heads 106", 107", OR 110"? Add Step 4: CNC Ported Heads CONSIDER THE S&S 635HO CAMS You can't go wrong with any of these bolt-in big bore kits, but the slightly lower (10:1) compression of the 106" kit works well in heavy touring bikes with short duration Torque cams. The 107" kit's slightly higher (10.5:1) compression is perfect for lighter bikes and longer duration Horsepower cams. The 110" kit has higher (10.5:1) compression and more displacement for the rider who wants to take it to the limit! THERE'S NO REPLACEMENT FOR DISPLACEMENT 12
13 S&S 106" BIG BORE KITS for big twins (EXCEPT 2017 TOURING MODELS) Cylinder Finish Part # Silver Powder Coat $ Wrinkle Black Powder Coat $ DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLE. Not legal for sale or use on any EPA pollution controlled motor vehicle. S&S 107" BIG BORE KITS for big twins (EXCEPT 2017 TOURING MODELS) Cylinder Finish Part # Silver Powder Coat Wrinkle Black Powder Coat $ $ DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLE. Not legal for sale or use on any EPA pollution controlled motor vehicle. 110" BIG BORE KIT 4" BORE BOLT-IN SIDEWINDER BIG BORE KITS for 2007-'17 big twins (EXCEPT 2017 TOURING MODELS) Cylinder Finish Part # Silver Powder Coat $1, Wrinkle Black Powder Coat $1, DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLE. Not legal for sale or use on any EPA pollution controlled motor vehicle. 13
14 STEP FOUR CNC PORTED HEADS GET EVEN MORE! BIGGER PORTS AND MORE AIR FOR MORE POWER. Daily Performance RIder MR103 Cam Horsepower Junky HP " Big Bore Kit 110" Big Bore Kit CNC Ported Heads CNC Ported Heads FUEL SYSTEM RECOMMENDATION 58mm 58mm S&S CNC PORTING SERVICE Your larger engine needs more air than a stocker, and the most important thing you can do to make sure it lives up to its potential is to have S&S CNC port your stock cylinder heads. You have the option of several combustion chamber volumes, and either.585" or.650" capable valve springs. If you intend to install a higher lift cam to go for even more power, you can do it! Fitment Part # big twins $ DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLE. Not legal for sale or use on any EPA pollution controlled motor vehicle. WATCH THE S&S CNC PORTING VIDEOS SSCYCLE.COM/MEDIA/VIDEOS 14
15 THROTTLE BODIES S&S Throttle Hog big bore throttle bodies are the perfect way to feed more air to your engine. Make the most of that big bore kit and CNC ported heads with a bigger throttle body. More air, more power! Throttle Hog throttle bodies are available for models with standard cable operated throttles and for models with electronically controlled throttles (Throttle By Wire). Cable operated Throttle Hogs are sold outright, but a working stock 'Throttle By Wire' throttle body must be sent to S&S so we can build a TBW Throttle Hog for you. Your stock electronics will operate the TBW Throttle Hog. S&S THROTTLE HOG CABLE OPERATED THROTTLE BODIES FOR BT Year Size (mm) Engine Fitment Manifold Size Part # 58 96", 103", 106", 107", S&S 117" Hot Set Up Kit, and 124" Hot Set Up Kit (w/s&s +.032" heads only)** S&S T-Series Engines** (Engines produced after 2013) bt 66 96", 103", 106", 107", S&S 117" Hot Set Up Kit, and 124" Hot Set Up Kit (w/s&s +.032" heads only)** S&S T-Series Engines** (Engines produced after 2013) ** Some S&S heads have additional material on the manifold surface to allow the use of a stock length manifold (405) on a 124" engine. If you are not sure which manifold should be ordered, check fitment with the stock manifold first. Includes Intake Manifold Flange Kit & Seals DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLE. Not legal for sale or use on any EPA pollution controlled motor vehicle. STEALTH AIR CLEANER KITS FOR THROTTLE HOGS Size (mm)stealth Air Cleaner Kits** Backplate only* $ $ $61.13 $61.13 *If you already have a Stealth air cleaner for a stock throttle body, all you need is the backplate. ** These kits do not include an air cleaner cover. See "S&S Stealth Air Cleaner Kits*" on page 9 for S&S Stealth covers. $ $ S&S THROTTLE HOG THROTTLE BODIES FOR THROTTLE BY WIRE APPLICATIONS Size Throttle Hog Throttle Body 58mm $ mm $ Sold on exchange only. Purchase of a flange kit ( ) adn tuning model is needed. DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLE. Not legal for sale or use on any EPA pollution controlled motor vehicle. 58mm 66mm 15
16 ENGINES The T111 is a good choice for sport/touring applications with minimum vibration and excellent engine life. The T124 is a rideable hot-rod engine, available in two compression ratios. The low compression version lends itself to hot climates and heavier vehicles. BLACK Sold without fuel or ignition systems. Stock fuel system hardware can be used, but the stock EFI module must be reprogrammed. For best performance upgrade to an S&S Throttle Body and air cleaner. See page 13. For your 111", we recommend the 58mm, for your low-compression 124", the 58 is also recommended. And for the high-compression 124" we recommend the 66mm. S&S T124 ENGINES WITHOUT FUEL AND IGNITION SYSTEMS Chassis Style Displacement Bore Stroke Cam Piston CR Finish Part # 2007-up Touring Models 2006-'17 Dyna Models 124" High Compression 124" Low Compression 124" Hign Compression 41 8" 45 8" " 45 8" 640 S&S Forged Flat Top S&S Forged Dished, 11cc S&S Forged Flat Top 10.8:1 10.2:1 10.8:1 Black Edition WBlack Stone Gray Black Edition WBlack Stone Gray Black Edition WBlack DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLE. Not legal for sale or use on any EPA pollution controlled motor vehicle. S&S T111 ENGINES WITHOUT FUEL AND IGNITION SYSTEMS Chassis Style Displacement Bore Stroke Cam Piston CR Finish Part # $6, $6, $6, $6, $6, $6, $6, $6, up Touring Models 111" 41 8" 41 8" 585S&S Forged 9.8:1 Black Edition WBlack $6, $6, DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLE. Not legal for sale or use on any EPA pollution controlled motor vehicle. Requires Oil Line installation kit p/n
17 ULTIMATE BOLT-IN UPGRADE 167 HORSEPOWER, 152 FT/LB TORQUE The S&S T143 Long Block is the ultimate bolt-in upgrade. Fits in a stock bagger chassis and runs on pump gas. Sold without fuel or ignition systems. See S&S Fuel sytems for this engine below. Wrinkle Black Stone Gray S&S T143 ENGINES Chassis Style Displacement Bore Stroke Cam Piston CR Finish Part # Black Edition '16 Touring Models 2006-'17 Dyna Models 143" 4.425" 45 8" " 4.425" 45 8"635 S&S Forged Flat Top S&S Forged Flat Top 10.5:1 WBlack Stone Gray Black :1 Edition WBlack Requires Oil Line installation kit p/n DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLE. Not legal for sale or use on any EPA pollution controlled motor vehicle. $9, $9, $9, $9, $9, S&S FUEL SYSTEMS FOR T143 ENGINES Description Part No. 70mm Induction Kit* 2008 Touring (includes injectors) $1, mm Induction Kit Cable operated 2007 Touring (includes injectors) $1, * Includes a 70mm S&S Throttle Hog specially designed for the T143 engine in which a functional, stock, throttle by wire throttle body must be supplied to build. DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLE. Not legal for sale or use on any EPA pollution controlled motor vehicle. 17
18 18 BIG BLOCK DYNA
19 SPECS: Builder: S&S Cycle Year/model: 2017 HD Dyna Lowrider S Time to build: 60 Days Painter: Underground Art Studios Engine: S&S Cycle T143 Displacement: 143" Horsepower: 160+ Cam: 635 Easy Start Gear Drive Cams Carb: S&S 66mm Throttle by wire Throttle Body Air cleaner: S&S Stealth with High Flow Filter Exhaust: Prototype S&S 2:2 All Stainless System Front wheel: 19" RSD Judge Rear wheel: 17" RSD Judge Front brake: RSD 4 piston calipers Headlight: Bike Master LED with integrated signals Handlebars: Big Als Risers: Big Als Seat: Saddleman Step Up Pegs: Burly Moto Pegs Fairing: Russ Wernimont FXRP fairing Windshield: Klock Werks Flare Windshield 19
20 Exhaust Note: It may be necessary to recalibrate the fuel injection system for best performance when a change is made in the exhaust system. Emissions Notice: S&S Cycle, Inc. exhaust systems and slip-on mufflers are legal for sale and use on U.S. EPA and California pollution controlled motorcycles not originally equipped with a catalyst in the exhaust system. In addition S&S slip-on mufflers are legal for sale and use on U.S. EPA and California pollution controlled motorcycles that have the catalyst located in the header pipes upstream of the muffler. Removing a catalytic converter from a pollution-controlled motorcycle is considered tampering and can lead to substantial fines and penalties. Unless otherwise noted, additional S&S components shown are restricted to closed course competition use only. Note: Prices in this catalog are the manufacturer's suggested retail prices. Actual retail prices may vary. S&S Cycle, Inc CTY HWY G, Viola, WI USA Phone: sscust@sscycle.com sscycle.com Follow us online July 2017
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