MODEL T10035/T10036 STEEL/ALUMINUM JACKS INSTRUCTION SHEET
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1 MODEL T10035/T10036 STEEL/ALUMINUM JACKS INSTRUCTION SHEET T10035 Specifications Maximum Lifting Capacity...3,000 lbs. Lifting Range " " Weight...35 lbs. T10036 Specifications Maximum Lifting Capacity...5,000 lbs. Lifting Range...4" " Weight...58 lbs. Assembly Attach the upper handle to the lower handle so that the release button clicks. Insert the handle into the handle socket. Tighten the knurled thumb screw. Operation To raise the saddle: Turn the handle clockwise as far as it will turn and pump the handle up and down. Turning the handle clockwise will close the release valve. To lower the saddle: To reduce the risk of death, serious personal injury or property damage when using these jacks: DO NOT overload this jack beyond its rated capacity. Overloading may result in personal injury or property damage. ALWAYS support the vehicle with appropriately rated support stands before working under it. DO NOT attempt to move the vehicle while the jack is in use. ONLY use this jack on a hard level surface capable of sustaining the load being supported. Always make sure that vehicle load points are centered in the saddle to maintain proper balance and stability. DO NOT use jack if it begins leaking fluid or if it sinks when placed under load. These are indications that the jack needs to be immediately serviced. Only use the jack at appropriate areas of the vehicle that can safely support the vehicle's weight. Slowly turn the jack handle counterclockwise. If you need help with the Model T10035 or T10036, call our Technical Support line at: (570) COPYRIGHT DECEMBER, 2007 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #JM10101 PRINTED IN CHINA
2 Maintenance Keep the hydraulic ram clean and free of any dust, dirt, or foreign debris. Abrasive material stuck to the ram can damage the hydraulic seal when the ram is retracted back into the jack. Regularly wipe the hydraulic ram clean with a lightly oiled rag. The jack will require hydraulic fluid after long-term use. This will be noticeable if the jack will not reach its maximum height when pumped. Only use a high quality hydraulic fluid. To add hydraulic fluid: 1. Completely lower the jack saddle. 2. Remove the fill plug shown in Figure 1. Bleeding the Air If the jack becomes spongy or will not rise when pumped, then air bubbles may be in the hydraulic system. These air bubbles must be bled from the hydraulic fluid before the jack can be safely operated. To remove the air bubbles: 1. Rotate the handle counterclockwise five full turns. 2. Place a shop rag around and under the oil fill hole. 3. Remove the fill plug. 4. Pump the jack handle rapidly to force the air bubbles out through the fill hole. When the air bubbles stop coming out, add fluid as needed, then reinstall the fill plug. Jack Handle Fill Plug Figure 1. Fill plug. 3. Add fluid until it reaches the top of the fill plug hole. 4. Replace the fill plug. Saddle Machine Label 5. Test the operation of the jack by pumping it up to the maximum height and applying a load to the saddle. The jack should hold the weight of the load without a sinking or spongy feeling. If the jack did not perform properly, then air may need to be bled from the pump system. Figure 2. Identification. 2 T10035/T10036 Steel/Aluminum Jacks
3 T10035 Main Parts Breakdown 3 T10035/T10036 Steel/Aluminum Jacks
4 T10036 Main Parts Breakdown The machine label warns about hazards and ways to prevent injury. The owner of the jack MUST maintain the original location and readability of the label. If the label is removed or becomes unreadable, contact Grizzly at (800) or to order a new label. 4 T10035/T10036 Steel/Aluminum Jacks
5 T10035 Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PT RUBBER PAD 23 PW04M FLAT WASHER 10MM 2 PT SADDLE AXIS 24 PT SCREW BUSHING 3 PT SADDLE 25 PT LINKAGE SCREW 4 PT LIFTING ARM 26 PT STRENGTHEN ROD 5 PT LIFT ARM AXIS 27 PR18M EXT RETAINING RING 17MM 6 PT LINKAGE (LONG) 28 PT HANDLE YOKE AXIS PIN 7 PR03M EXT RETAINING RING 12MM 29 PT PRESS WHEEL SHAFT 8 PT FRONT WHEEL AXIS 30 PT BRACKET 9 PT FRONT WHEEL ASSEMBLY 31 PT PRESS ROLL 10 PT WALL PLATE 32 PEC03M E-CLIP 10MM 11 PTLW16M INT TOOTH WASHER 10MM 33 PT KNURLED THUMB SCREW 12 PFB24M FLANGE BOLT M X PRP37M ROLL PIN 3 X PT SIDE HANDLE 35 PT HANDLE SOCKET 14 PFH59M FLAT HD ALLEN SCR M6-1 X PT EYEBOLT M6-1 X PW01M FLAT WASHER 8MM 37 PT EXTENSION SPRING 16 PTLW03M INT TOOTH WASHER 8MM 39 PN01M HEX NUT M PFB18M FLANGE BOLT M X PT HYDRAULIC UNIT 18 PLN11M LOCK NUT M PFB25M FLANGE BOLT M X PN02M HEX NUT M PT SPONGE SLEEVE 20 PT REAR CASTER BRACKET 43 PT LOWER HANDLE 21 PT REAR CASTER ASSEMBLY 44 PT UPPER HANDLE 22 PFB23M FLANGE BOLT M X PT MACHINE ID LABEL T10036 Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PT SADDLE AXIS 24 PT LEFT WALL PLATE 2 PT SADDLE 25 PT COTTER PIN 4 X 50 3 PT LIFTING ARM ASSEMBLY 26 PT HYDRAULIC UNIT 5 PT LINK ROD 27 PT UPPER HANDLE 6 PR06M EXT RETAINING RING 16MM 28 PT LOWER HANDLE 7 PT FRONT WHEEL AXIS 29 PT EXTENSION SPRING 8 PT FRONT WHEEL 30 PT EYEBOLT M6-1 X 25 9 PT RIGHT WALL PLATE 31 PN01M HEX NUT M PT FRONT WHEEL SLEEVE 32 PFB26M FLANGE BOLT M X PW06M FLAT WASHER 12MM 33 PTLW16M INT TOOTH WASHER 10MM 12 PLW05M LOCK WASHER 12MM 34 PFB18M FLANGE BOLT M X PN09M HEX NUT M PTLW03M INT TOOTH WASHER 8MM 14 PT SIDE HANDLE 36 PFH60M FLAT HD ALLEN SCR M X PT REAR CASTER BRACKET 37 PW04M FLAT WASHER 10MM 16 PT REAR CASTER ASSEMBLY 38 PT RUBBER PROTECTIVE 17 PT LIMITATION ROD 39 PT LINK BOLT 18 PT SOCKET SHAFT 40 PR09M EXT RETAINING RING 20MM 19 PT HANDLE SOCKET 41 PLN09M LOCK NUT M PT PRESS WHEEL SHAFT 42 PR03M EXT RETAINING RING 12MM 21 PT PRESS ROLL 43 PT RAM LINK 22 PT KNURLED THUMB SCREW 44 PT MACHINE ID LABEL 23 PRP37M ROLL PIN 3 X 14 5 T10035/T10036 Steel/Aluminum Jacks
6 T10035 Hydraulic Pump Parts Breakdown REF PART # DESCRIPTION REF PART # DESCRIPTION 101 PT BASE 123 PW26MM FLAT WASHER 22MM 102 PT STEEL BALL PT CYLINDER 103 PORP006 O-RING 5.8 X 1.9 P6 125 PORP022-4 O-RING 22.1 X 3.5 P PT COLLAR 126 PT CUP PACKING 105 PT COLLAR PIECE 127 PT VALVE 106 PT RELEASE VALVE ASSEMBLY 128 PT C-CLIP 20MM 107 PT STEEL BALL PT HYDRAULIC RAM 109 PT SPECIAL SCREW M X PT SEAL 110 PT STEEL BALL PT PLUNGER CAP 111 PT BALL HOUSING 132 PT OIL TANK 112 PT ADJUSTABLE SPRING 133 PT SEAL 113 PORP008 O-RING 7.8 X 1.9 P8 134 POR0022 O-RING 22.4 X PT SPECIAL SCREW M10-1 X PT TOP NUT 115 PW27MM FLAT WASHER 17MM 136 PRP56M ROLL PIN 4 X PT PISTON ASSEMBLY 137 PT BLOCK LINKAGE 120 PT COMPRESSION SPRING 138 PT FILTER SCREEN 121 PT PISTON COVER 139 PS19M PHLP HD SCR M5-.8 X PR05M EXT RETAINING RING 15MM 6 T10035/T10036 Steel/Aluminum Jacks
7 T10036 Hydraulic Pump Parts Breakdown REF PART # DESCRIPTION REF PART # DESCRIPTION 101 PT BLOCK LINKAGE 119 PT BALL PLUNGER 102 PT COTTER PIN 120 PT ADJUSTABLE SPRING 103 PT TOP NUT 121 PORP007 O-RING 6.8 X 1.9 P7 104 PORP029-5 O-RING 29.2 X 3.5 P PT SPECIAL SCREW 105 PT SEAL 123 PT SPECIAL WASHER 9MM 106 PT OIL TANK 124 PT LARGE PISTON ASSEMBLY 107 PT PLUNGER CAP 128 PT COMPRESSION SPRING 108 PT SEAL 129 PT LARGE PISTON COVER 109 PT HYDRAULIC RAM 130 PR09M EXT RETAINING RING 20MM 110 PT C-CLIP 20MM 131 PT STEEL BALL PT VALVE 132 POR0063 O-RING 6.6 X PT CUP PACKING 133 PT RELEASE VALVE ASSEMBLY 113 PORP028 O-RING 27.7 X 3.5 P PT SMALL PISTON ASSEMBLY 114 PT CYLINDER 138 PT SMALL PISTON COVER 115 PW25MM FLAT WASHER 24MM 139 PR06M EXT RETAINING RING 16MM 116 PT FILTER SCREEN 140 PT STEEL BALL PT BASE 141 PT SPECIAL SCREW 118 PT STEEL BALL 4 7 T10035/T10036 Steel/Aluminum Jacks
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