Calculating production speed and fill tolerance for AMT Servo Peristaltic Liquid Filling - Inline Liquid Filler and Servo Monoblock
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1 1-7 Flow Rate per Nozzle RPM Tubing ID [inch] Absolute Error [ml] Tubing ID [inch]
2 2-7 NOTE: Production speeds as much as twice higher from shown are achievable. (See NOTE- 1 at the bottom) Bottles per Tubing ID=1/32" Bottles per Tubing ID=1/16"
3 3-7 Bottles per Tubing ID=3/32" Bottles per Tubing ID=1/8"
4 4-7 Bottles per Tubing ID=3/16" Bottles per Tubing ID=1/4"
5 5-7 Bottles per Tubing ID=5/16" Bottles per Tubing ID=3/8"
6 6-7 Bottles per Tubing ID=1/2" Nozzles Bottles per Tubing ID=5/8" Nozzles
7 7-7 Bottles per Tubing ID=3/4" Nozzles NOTES: 1. As much as twice higher production speeds than shown are achievable with our newest servo drives. The above theoretical data are for silicon tubing with 1/8 wall, 220 RPM peristaltic pump servo drive, and water-like product. These data are provided for reference only. The pump speed can be increased up to 500 RPM with our new larger and more efficient servo drivers. At higher flow rates, product splashing and foaming can be dramatically reduced via precise servo programmable bottom-up nozzles. 2. Multiple filling modules with increased number of nozzles are available for higher production speeds. 20-nozzle machines are running production over 300 containers per minute, some of them in pharmaceutical clean rooms. Systems with up to 40 nozzles were also custom developed. 3. The fill volume tolerance may vary with application. Absolute fill error depends upon peristaltic tubing material, product viscosity, and pressure/vacuum fluctuation of the product supply system. Average relative fill error is approximately 0.2%, and may vary upon peristaltic tubing wear and tubing material instability. 4. Production speed is proportional to the flow rate and to the bottle index time. The bottle index time varies upon conveyor speed, bottle diameter, and bottle shape. Flow rate can be optimally adjusted via programming the servo peristaltic pump RPM. Maximum flow rate depends upon product viscosity, foaming, and splashing.
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