Power Quality Products FN 5040 HV. LC Sine Wave Filter for 600 VAC and 690 VAC Motor Drives Applications. Typical applications. Features and benefits
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1 Power Quality Products FN 5040 HV LC Sine Wave Filter for 600 VAC and 690 VAC Motor Drives Applications Smooth sine wave without voltage peaks Motor protection against pulse pattern stress Improvement of system reliability Reduces bearing currents Ideal for retrofit installations Fits for long motor cable lengths ( 2000 m) Motor drive power range up to 1,200 kw Approvals (in preparation) Technical specifications Typical electrical schematic Acoustic noise level: <70 db 1 m Capacitors: UL810-approved Creepage and clearance distances: According UL 508 Datasheet Image: FN_5040HV _weiss_03.jpg Design corresponding to : IEC Environmental reliability: IEC Flammability corresponding to: UL 94 V-2 or better High potential test voltage : P > E 3600 VAC, 1 minute P > P 3600 VAC (without Caps), 1 minute P > P 2600 VDC, 1 minute Impedance (uk): 8 to V, 50 Hz and rated current Inductors: UL-approved Electrical Insulation System (EIS) class 200 (N) Insulation class : EIS 200 Motor cable length: Up to 2,000 m (see graph) Motor frequency : 0 to 70 Hz (up to 200 Hz with derating according graph) Nominal operating voltage : VAC ±10 % Overload capability : 1.5 rated current for 1 minute, once per hour Performance indicators: FN5040HV.jpg Protection category : IP00 Rated currents : 13 to C Residual ripple voltage: <5 % Switching frequency: See filter selection table Temperature range (operation and storage) : 25 C to +70 C (25/070/21) Features and benefits Converts the rectangular PWM output voltage of motor drives into a smooth sine wave with low residual ripple. Elimination of premature motor damage caused by high dv/dt, overvoltages, cable ringing, motor overheating, and eddy current losses. Improves bearing life time because of bearing currents caused by circulating currents Reduces electromagnetic emissions and acoustic noise levels. Eliminates pulse reflections in the motor cable. Typical applications HVAC applications Pumps Ventilators Conveyors Compressors Elevators Cranes Medium voltage applications, deployed in front of the step-up transformer Retrofit installations with motor drives Motor drive with long motor cable Motor drive with multiple motors in parallel
2 Filter selection table Filter Rated current *Typical *Typical Nominal ***Nominal **Min. Typical Input/Output 40 C/50Hz motor drive motor drive inductance capacitance drives power connections power power switching loss 690V/50Hz 690V/60Hz [A] [kw] [HP] [mh] [µf] [khz] [W] [kg] FN 5040HV FN 5040HV FN 5040HV FN 5040HV FN 5040HV FN 5040HV FN 5040HV FN 5040HV FN 5040HV FN 5040HV FN 5040HV FN 5040HV FN 5040HV FN 5040HV * At rated current, voltage and frequency. The proper power selection depends upon the drive specification, the motor and the application requirements. ** With reduced motor cable length, the max. switching frequency is 16 khz. *** The capacitance connection is Y Typical block schematic Motor frequency derating Max. motor cable length* *In case a step-up transformer is used, then the length is meant to be between the filter and transformer. Required drives settings Ensure the drive s switching frequency is set to the required minimum switching frequency (see filter selection table). The mode of operation must be scalar (V/Hz) with a fixed switching frequency. Check the drives manufacturer manual whether special settings are necessary. In any doubt contact the drives manufacturer. CAUTION: If the motor drives settings are not correct the filter may be damaged.
3 Mechanical data FN 5040 HV 13 to 45A types 75 to 165A types
4 260 to 940A types 1320A type
5 Dimensions FN 5040 HV 13A 28A 45A 75A 115A 165A 260A 300A 430A 530A 660A 765A 940A 1320A A B C D E F 8X12 8X12 11x15 13x27 13x27 13x27 13x27 13x27 13x27 13x27 13x28 13x28 17x30 17x30 H I J K L M P M6 M6 M6 M6 M8 M10 M10 M10 M12 M12 M12 M12 M12 M12 V W X Y Z Capacitor bank cable length [m] 1 m 1 m 1 m 1.5 m 1.5 m 1.5 m 1.5 m 2 m 2 m 2 m 2 m Filter input/output connector cross sections Solid wire mm mm mm2 Flex wire 1-4 mm mm mm2 AWG type wire AWG AWG 18-6 AWG 18-0/1 Recommended torque Nm Nm Nm Please visit to find more details on filter connectors. Note: For additional information please consult the documents Basis in EMC and Power Quality and the sine wave filter Mounting and Installation Guidelines, published in the download section Installation Instructions of
6 Headquarters, global innovation and development center Schaffner Group Nordstrasse Luterbach Schweiz T F info(at)schaffner.com To find your local partner within Schaffner s global network, please go to Schaffner Group Specifications are subject to change within notice. The latest version of the data sheets can be obtained from the website. All trademarks recognized. Schaffner is an ISO-registered company. Its products are designed and manufactured under the strict quality and environnmental requirements o the ISO 9001 and ISO standards. Sales and application centers China Schaffner EMC Ltd. Shanghai T20-3, No 565 Chuangye Road Pudong New Area Shanghai T F F / 02 cschina@schaffner.com Finland Schaffner Oy Sauvonrinne 19 H Lohja T finlandsales@schaffner.com France Schaffner EMC S.A.S. 112, Quai de Bezons, Boîte postale 133 Argenteuil T F francesales@schaffner.com Germany Schaffner Deutschland GmbH Westring 18 Büren T F buerensales@schaffner.com Italy Schaffner EMC S.r.l. Via Galileo Galilei 47 Cinisello Balsamo (MI) T /47 F italysales@schaffner.com Japan Schaffner EMC K.K , Kamiuma, Setagaya-ku Mitsui-Seimei Sangenjaya Bldg. 7F Tokyo T F japansales@schaffner.com Singapore Schaffner EMC Pte Ltd. Blk 3015A Ubi Road Kampong Ubi Industrial Estate Singapore T F singaporesales@schaffner.com Spain Schaffner EMC España Miniparc III, Edificio E Madrid T spainsales@schaffner.com Sweden Schaffner EMC AB Turebergstorg 1, 6 Sollentuna T / 22 F swedensales@schaffner.com Switzerland Schaffner EMV AG Nordstrasse 11 Luterbach 4542 T F sales@schaffner.ch Taiwan R.O.C. Schaffner EMV Ltd. 6F. No. 413 Rui Guang Road Neihu District Taipei City 114 T F taiwansales@schaffner.com Thailand Schaffner EMC Co. Ltd. Amphur Muangg P.O. Box 14 Northern Region Industrial Estate 67 Moo 4 Tambon Ban Klang Lamphun T F thailandsales@schaffner.com UK Schaffner Ltd. Molly Millars LaneWokingham Berkshire RG41 2PL T F uksales@schaffner.com USA Schaffner EMC Inc. 52 Mayfield Avenue Edison T T F usasales@schaffner.com 09/2013 EN This document has been carefully checked. However, Schaffner does not assume any liability for errors or inaccuracies.
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