Temposonics Magnetostrictive, Absolute, Non-contact Linear-Position Sensors
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1 Temposonics Magnetostrictive, Absolute, Non-contact Linear-Position Sensors MH-Series Model MB Mobile Hydraulic Sensor with Analog Output Data Sheet SENSORS Document Part Number Revision A MH-Series Model MB Sensor Cylinder Application Example FEATURES Linear, Absolute Measurement Non-Contact Sensing Technology Superior Accuracy, Linearity Tolerance < ± 0.3 mm F.S. Hysteresis < ± 0.1 mm Direct Analog Displacement Output: 0.5 to 4.5 Vdc Stroke length: 75 mm (2.95 in.) to 250 mm (9.8 in.) Voltage input: 12 Vdc Shock Rating: 5 g (single hit) / IEC Vibration Rating 1 g sinus / Hz/IEC Replaces Inductive Position Sensors BENEFITS Rugged Mobile Sensor Direct Analog Output (Voltage) Easy external mounting e.g. at Double Rod Cylinders Continuous Operation In Harsh Mobile Conditions High Pressure Conditions For Welded and Tie-rod Cylinder Applications Product overview The Temposonics MH-Series Model MB is a high pressure, stainlesssteel, compact position sensor. MB type sensors are ideal choices for a wide range of standard hydraulic cylinders. Magnetostrictive displacement sensors, high quality cylinders and precise control valves form ideal driving systems for technical demands of mobile hydraulics. The MH-Series Model MB sensor is designed with the mobile world in mind The Model MB sensor is validated in the field by customers worldwide. Ruggedness is designed in ; 5 g shock and 1 g vibration rating. The sensor is extremely rugged due to its simple mechanics. The head housing contains the signal converter and electronics. The pressureproof sensor pipe protects the internal sensing element, The position magnet is the only moving part. This permanent magnet travels wearfree and contactless along the stationary sensor tube. Its magnetic field starts the measurement signal through the sensors rod wall TYPICAL INDUSTRIES Construction Agriculture Off-highway Machinery All specifications are subject to change. Contact MTS for specifications and engineering drawings that are critical to your application. Drawings contained in this document are for reference only. Go to for the latest support documentation and related media.
2 Product Overview and Specifications Product specifications Parameters OUTPUT Measured variable: Resolution: Stroke lengths: Linearity: Hysteresis: Setpoint tolerance: Outputs: Operating voltage: Current drain: ELECTRONICS Specifications Displacement Continuous analog output 72, 109, 128, 148, 162, 186, 194, 217, 250 mm ± 0.3 mm ± 0.1 mm (0.003 in.) ± 1 mm (0.03 in.) Direct Analog: Voltage: 0.5 to 4.5 Vdc 12 Vdc (9-15 Vdc) < 70 ma Electrical isolation: 500 Vdc (DC ground to machine ground) Polarity protection: Up to -30 Vdc to Ground Overvoltage protection: Up to 30 Vdc Parameters ENVIRONMENTAL Operating conditions: Specifications Operating: -40 C (-40 F) to 75 C (167 F) Storage: -40 C (-40 F) to +105 C (221 F) 90% relative humidity, no condensation EMC: Contact Factory Shock rating: 5 g (11 ms) (single hit)/iec standard (survivability) Vibration rating: 1 g / 10 to 2000 Hz /IEC standard WIRING Connection type: One 4-wire with the M12x1 connector and flange (provides IP69K environmental protection with M12x1 connector installed). ROD STYLE SENSOR (Model MB) material: Sensor rod: Stainless steel / AISI 304L, 8 mm dia. Housing: Stainless steel / AISI 303 Mechanical assembly: Hexigon housing SW27 with M14 x x 2.2 mm NBR80 Sealing: IP67 (IP69k when M12 x 1 in. mating connectior is installed) Pressure rating: Magnet type: Sensor rod, 8 mm (0.31 in.): Operating, 250 bar (5076 psi) Peak, 325 bar (7687 psi) Ring magnet, MH-Series Model MB Temposonics Linear-Position Sensor - for Mobile Hydraulics Analog Output - Product Data Sheet, Document Part No.: , Revision A. 03/12, 12/12 2
3 Output options MH-Series Model MB Analog Sensor Output, Dimension and Magnet References The MH-Series Model MB position analog sensor provides direct, continuous analog output: Voltage; 0.5 to 4.5 Vdc Model MB sensor dimension references Model MB, rod-style Sensor Drawing is for reference only, contact applications engineering for tolerance specific information. 9.9 mm (0.39 in.) 51 mm (2 in.) 12 mm (0.47 in.) Null zone Measuring range (in mm) 72, 109, 128, 148, 162, 186, 194, 217 and mm (1.08 in.) Damping zone SW27 Ring magnet 11 mm (0.43 in.) M14 x 1.5 mm DIN ISO Figure 1. MH-Series Model MB rod-style sensor dimension reference Standard magnet selections (Model MB) SELECTION OF POSITION MAGNETS (MAGNET AND MAGNET SPACER MUST BE ORDERED SEPARATELY) A choice of two magnets are available with the Model MB rod-style sensor. Magnets must be ordered separately with Model MB position sensors. RING MAGNET Part number RING MAGNET Part number Material: Ferrite PA I.D.: 13.5 mm (0.53 in.) O.D.: 20 mm (0.79 in.) Thickness: 8 mm (0.31 in.) Operating temperature: - 40 C (-40 F) to C to (221 F) Material: Ferrite PA I.D.: 13.5 mm (0.53 in.) O.D.: 17 mm (0.68 in.) Thickness: 8 mm (0.31 in.) Operating temperature: - 40 C (-40 F) to C to (221 F) 3 MH-Series Model MB, Temposonics Linear-Position Sensor - for Mobile Hydraulics Analog Output - Product Data Sheet, Document Part No.: , Revision A 03/12, 12/12
4 Model MB Rod-Style Sensor Installation, Connections and Wiring Model MB sensor installation references The robust Temposonics Model MB sensor s new stainless-steel position sensor is designed for direct stroke measurement in mobile hydraulic cylinders. The Temposonics Model MB sensor can be installed from the head side or the rod side of the cylinder depending on the cylinder design. Installation Notes: 1. Use a non-ferrous circlip to fix the magnet. 2. The piston rod bore is dependent on hydraulic pressure and piston velocity. Minimum drilling for a (8 mm rod) should be 10 mm. 3. When installing the sensor in double rod steering cylinders the magnets are applied radialy into the piston. The validation of the signal regarding EMC and further technical details have to be carried out after consulting MTS. Model MB, rod-style sensor mechanical installation Drawing is for reference only, contact applications engineering for tolerance specific information. 12 mm (0.47 in.) Figure 2. MH-Series Model MB rod-style sensor mechanical installation example Model MB, rod-style sensor double rod cylinder installation Drawing is for reference only, contact applications engineering for tolerance specific information. Decoupling sensor tube, such as bushing made of POM or PA Non-ferrous steel Figure 3. MH-Series Model MB rod-style sensor mechanical installation example Connections and wiring CONNECTION TYPE Model MB, rod-style sensor connector and pin assignments The Temposonics M12 connector system meets the most stringent protection requirements important for the difficult environmental conditions of mobile hydraulics applications. Protection type IP69K makes the robust metal housing not only completely dust and waterproof, even the harshest cleaning measures cannot damage the sensor. Pin Assignment (e.g. N06G) for voltage output (1) Power Supply +12 Vdc (2) N.C. (3) 0 Vdc (4) Output: Vdc 0 Vdc MH-Series Model MB Temposonics Linear-Position Sensor - for Mobile Hydraulics Analog Output - Product Data Sheet, Document Part No.: , Revision A. 03/12, 12/12 4
5 MH-Series Model MB ordering information Model MB Rod-Style Sensor Ordering Information Use the table below to configure your sensor part number. M B H M 2 V SENSOR MODEL = M B 1-2 MB = Hexagon housing 27 hex with pressure port M14x1.5 mm ISO 6149, rod 8 mm dia.. SENSOR STYLES = H 3 STROKE LENGTH (ORDER LENGTH) = M 4-8 M = Millimeters 0072, 0109, 0128, 0148, 0162, 0186, 0196, 0217, or 0250 mm CONNECTION TYPE = G = 4 single wires, M12x1 IP69K, 4 pin (pin assignment 1-3-4) for voltage output Note: Sensor is rated IP67 (IP69k when M12 x 1 in. mating connectior is installed) INPUT VOLTAGE = = 12 Vdc OUTPUT = V V12 = 0.5 to 4.5 Vdc 5 MH-Series Model MB, Temposonics Linear-Position Sensor - for Mobile Hydraulics Analog Output - Product Data Sheet, Document Part No.: , Revision A 03/12, 12/12
6 Model MB Rod-Style Sensor Ordering Information Magnet selections and optional Test kit Magnets and the MH-Series Analog/PWM tester must be ordered separetely. Refer to the table below for ordering information. Magnet selections Part no. Ring magnet, O.D mm (0.68 in.) Ring magnet, O.D. 20 mm (0.78 in.) Magnet spacer (use with magnet part no.: ) Optional accessory MH-Series Analog/PWM Test kit Part no MH-Series Test kit contents: MH-Series Analog/PWM Tester 12 Vdc battery charger with (adapter main plug North America, adapter main plug EU, or adapter main plug UK) Cable with M12 x 1 connector Cable with pigtailed wires Carrying case CD-Rom with user s guide MH-Series Analog/PWM Tester, part no.: Document Part Number: , Revision A, 03/12, 12/12 MTS and Temposonics are registered trademarks of MTS Systems Corporation. All other trademarks are the property of their respective owners. Printed in USA. Copyright 2012 MTS Systems Corporation. All Rights Reserved in all media. SENSORS MTS Systems Corporation Sensors Division 3001 Sheldon Drive Cary, North Carolina 27513, USA Tel.: Fax: sensorsinfo@mts.com MTS Sensor Technologie GmbH & Co. KG Auf dem Schüffel 9 D Lüdenscheid, Germany Tel.: Fax: info@mtssensor.de Technology Corporation 737 Aihara-cho, Machida-shi Tokyo , Japan Tel.: Fax: info@mtssensor.co.jp
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