MECHANICAL MACHINING MINIPURE STATION FOR THE TREATMENT OF CUTTING AND PROCESS FLUIDS.
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1 MECHANICAL MACHINING MINIPURE STATION FOR THE TREATMENT OF CUTTING AND PROCESS FLUIDS Machining of aluminium, copper, cast iron and steels Machining of plastics and composite materials Deep drilling Spark machining Vibratory fi nishing Water jet cutting 01/2017
2 VERSATILITY The machines of the MINIPURE range eliminate all micro-cuttings, powder, solid particles, free-fl oating oils or oils in emulsion used for lubricating the machine (soluble oils) continuously. Also suitable for spark machining, water jet cutting, etc. Highly compact, mobile system which is easy to adapt to any type of machine. MACHINE MP51-AP18 MP52-AP18 MP51-AP18 ADVANTAGES The continuous elimination of all pollutants in the cutting and process fl uid ensures the following: Controlling of cutting conditions Improving the quality of the parts produced Limiting the wear or breakage of cutting tools (tools with centre cooling) Avoiding the clogging of the original fi lters of machines, which are generally undersized Increasing the lifetime of cutting fl uids Eliminating odours due to the development of bacteria Reducing your consumption of new cutting fl uids Limiting the cost of the disposal of spent fl uids Increasing productivity by eliminating tank cleaning operations and machine downtime. 2
3 VERSATILITY Solutions for technical fi lter media for your applications OIL-TECH Canister The cutting fl uid fl ows into the container which is fi lled with a charge of microfi bres in a canvas bag which is easy to remove in order to replace the charge of microfi bres. The microfi bres have great holding for hydrocarbon grease. They are hydrophobic and do not absorb neither water nor emulsifi ed cutting fl uid. On average, a charge of 11 litres microfi bres (approximately 0.7 Kg) recovers 6 litres of oil. MAG-TECH Magnetic filtration The liquid fl ow is channeled around 300 mm long stainless steel magnetic rods, which can collect up to 3 kg of metallic particles. The cleaning of the rods is easly performed thanks to integrated scrapers. MAG-TECH, whose electromagnetic strength is Gauss exists in two models, 1 rod or 3 rods and can be combined with a fi ltering bag in the depressure model. Magnetic fi ltration is the most effi cient way of eliminating iron particules from cutting fl uids and other industrial fl uids, including submicron particles FIL-TECH cartridge (interchangeable with the OIL-TECH canister) Very high capacity fi lter cartridge (5 m² of fi ltration area). Washable and reusable, simple to install and remove without tools. Filtration rating of microns, depending on the application. BAG-TECH Pre-filtration bag It is used to collect the largest cuttings. Filtration rating of 150 to 600 microns. Washable and reusable. Minipure in working situation SOLUBLE OIL APPLICATION 10 minutes INITIAL CONDITIONS Signifi cant presence of fl oating neat oil and large pieces of swarf. after use REGENERATED SOLUBLE OIL Free of fl oating neat oil and swarf NEAT OIL APPLICATION 10 minutes after use INITIAL CONDITIONS Highly polluted oil REGENERATED SOLUBLE OIL 3
4 MODELS Fast-opening lid Cartridge FIL-TECH or Container OIL-TECH Castiner OIL-TECH Canister BAG-TECH Canister OIL-TECH Inlet : standard grooved nozzle Ø 32 mm Outlet: - 1 1/2 nut - Grooved nozzle MP51 Inlet : - 2 1/4 nut - Grooved nozzle MP52 Centrifugal pump with MP52D Model MINIPURE MP51-AP18 MINIPURE MP51-A18 Description Pump Filtering media Functions Single pressure tank, maximum fl ow rate 8 m3/h AP18 three-phase or single phase 0.55 kw, Cartridge FIL-TECH 5-20 µ Filtration of small cuttings, powder and other solid particles Single pressure tank, maximum fl ow rate 8 m3/h AP18 three-phase or single phase 0.55 kw, Container OIL-TECH Removal of oil Model MINIPURE MP52-A18 MINIPURE MP52D-A18 Description Pump Filtering media first tank Filtering media second tank Functions Twin pressure tank, maximum fl ow rate 7 m3/h AP18 three-phase or single phase 0.55 kw, Cartridge FIL-TECH µ Canister OIL-TECH Filtration of fi ne particles and solids, de-oiling Twin underpressure/pressure tank, maximum fl ow rate 7 m3/h AP18 three-phase or single phase 0.55 kw, Pre-fi ltration bag BAG-TECH µ Canister OIL-TECH Recovery of cuttings, removal of oil MP52D-A18 The fi rst tank is installed upstream of the pump. This tank is in underpressure and is used to collect large cuttings in a fi lter bag. It is washable and reusable. The second tank is fi tted with a canister fi lled with microfi bres designed to remove oil from the cutting or process fl uid. 4
5 MODELS Fast-opening lid Cartridge FIL-TECH Canister BAG-TECH Cartridge FIL-TECH Inlet Standard grooved nozzle fi tting Ø 32 mm Outlet : - 1 1/2 nut - Grooved nozzle Centrifugal pump with MP53D Inlet : - Grooved nozzle - 1 1/2 nut MP51V Volumetric pump MP52DV Model MINIPURE MP53D-A18 MINIPURE MP51V MINIPURE MP52DV Description Triple underpressure/pressure tank, maximum fl ow rate 6 m3/h Single pressure tank, maximum fl ow rate 4 m3/h Twin underpressure/pressure tank, maximum fl ow rate 4 m3/h Pump Filtering media first tank Filtering media second tank Filtering media third tank AP18 three-phase or single phase 0.55 kw, Pre-fi ltration bag BAG-TECH µ Cartridge FIL-TECH µ Volumetric, three-phase 0.75 kw Cartridge FIL-TECH µ - Volumetric, three-phase 0.75 kw Pre-fi ltration bag BAG-TECH µ Cartridge FIL-TECH µ Container OIL-TECH - - Functions Removal of cuttings, fi ltration of cutting fl uids, removal of oil Filtration of oils Removal of cuttings, fi ltration of oils MINIPURE MP53D MINIPURE MP52DV The fi rst tank is installed upstream of the pump. This tank is in underpressure and is used to collect large cuttings in a fi lter bag. It is washable and reusable. The second tank is fi tted with a cartridge for fi ltering the cutting fl uids. The third tank is fi tted with a canister fi lled with microfi bres designed to remove oil from the cutting or process fl uid. The fi rst tank is installed upstream of the pump. This tank is in underpressure and is used to collect large cutting in a fi lter bag. It is washable and reusable. The second tank is fi tted with a cartridge for fi ltering the oil. 5
6 OPTIONS 90 grooved nozzle inlet Ø 32 mm SURFACE SKIMMER Very easy to install in the oil tank using the magnetic bracket. Specially designed for collecting fl oating oil by siphoning. Fitted with a removable pump protection strainer for stopping large pieces of swarf. This strainer is removed when using a BAG-TECH. FLOATING SKIMMER Collects the oil fl oating on the surface. Can handle large level variations, up to 240 mm, thanks to its patented articulated design. DRAIN VALVE Used to drain the tank(s) quickly. Grooved nozzle Ø 20 mm PROTECTION KIT AGAINST DRY RUNNING Protects the pump against usage malfunctions (major air intake, clogged-up bag, cavitation, etc) SPRAYING KIT For cleaning parts, tools and the inside of the machine with regenerated soluble oil. CHASSIS WITH WHEELS 6 Non-contractual pictures
7 MP52-AP18 MP53D-AP18 MP52DV MP51-AP18 MP52D-AP18 MP51V TECHNICAL FEATURES 90 grooved nozzle inlet Ø 32 mm
8 COALESCER Working principle: The liquide charged with oil is pumped in the coalescer s body, consisting of two chambers. By gravity separation or coalescence, the oils migrate towards the second chamber and are evacuated. Pressure Coalescer Applications: Detergent degreasing bath Advantages: Great treatment capacity, up to 5 litres of oil extracted per hour High fl ow rate self-repriming, up to L/h Manual extraction of the oil by operating a valve Temperature up to 80 C (PVDF model) Capacity of 15/20 litres of oil In option: automatic and programmable evacuation of the oil for high volumes Degreasing bath Gravity coalescer Applications: Soluble cutting oil Oil Water Advantages: Great treatment capacity, up to 2 litres of oil extracted per hour Centrifugal pump, fl ow rate up to L/h Coalescence cartridge allowing a precise oil extraction Automatic extraction of the oil through an overfl ow mechanism Positioning above the tank required Capacity of 10 litres of oil Display of the accumulated oil on the top part. Coolant tank 8
9 NANOREACTOR Patented High UV radiation system coupled with a flow divider Cutting oil / turbid liquids disinfection Reduction of the needs / dependence on biocides Fits on all the existing MINIPURE range UV lamp Inlet Working principle: The NANOREACTOR allows a reduction of bacterial contamination. Outlet Flow divider The NANOREACTOR eliminates bacterias in turbid liquids such as cutting oils or coolant fl uids allowing to reduce the dependence on biocides. It includes a patented high radiation UV system with fl ow divider and a catalytic element. This design allows the exposure of the whole liquid to the UV radiations and its destruction rate is optimized by the catalyst. Its design allows a gravity fl ow and prevents contact between the liquid and the UV lamp, maximizing the effi ciency of the UV radiation and reducing the frequency of UV lamp cleaning. NANOREACTOR included on an MP53 NANOREACTOR 9
10 CENTRIPURE Lifting tank with integrated filtration CENTRIPURE 270 or 450 liter tanks. Equipped with a MINIPURE fi lter with an L-TECH cartridge and centrigugal pump. In option, BAG-TECH pre-fi lter for swarfs and OIL-TECH degreasing. Fixed or wheeled assembly. In option, one or two sprinkling pumps. High pressure central sprinkling Pumps MINIPURE Tool sprinkling or evacuation of swarf Filter suction Overfl ow Skimmer collecting tank Filter outlet Drain By-pass Collecting tank 10
11 EASYPURE Applications Treatment of swarf straining liquid Recycling of washing baths Treatment of vibratory fi nishing systems effl uents Compact effluent treatment system Autonomous system ready for use: Semi automatic / Automatic Simple use / Compact for space saving Low operating cost Finishing modules: 2495 FIL-TECH Cartridge filtration OIL-TECH Microfibre for oil extraction CARBO- TECH Carbon or resin EASYPURE is entirely customizable and can be equipped with different modules: Easy - Bag Sludge collection Sludge collection Oil recovery ph regulations Injection of miscellaneous chemicals (coagulating, fl oculating agents CONTROL TOUCH SCREEN For a facilitated use and reading Main menu Synoptic display of the installation 11
12 FRANCE SIEBEC SAS 9 rue des platanes ZAC Vence Ecoparc SAINT-ÉGRÈVE Tel. : +33 (0) Fax : +33 (0) contact@siebec.com DEUTSCHLAND Since its creation in 1958, SIEBEC has been designing and manufacturing in France a wide range of pumps and filters for industry as well as mini-stations for treating industrial effluents. SIEBEC GmbH Im Grund 11 Postfach WALZBACHTAL Tel. : +49 (0)7203/91300 Fax : +49 (0)7203/ info@siebecgmbh.de ENGLAND SIEBEC U.K. Ltd Unit 3 - ST.Alban s Business Park ST. ALBAN S RD STAFFORD - ST16 3DR Ph. : +44 (0) Fax : +44 (0) sales@siebec.co.uk ESPAÑA The SIEBEC Group is present in more than 40 countries through its subsidiaries and its distributor network. PRODUCTOS GALVANIZADOS SIEBEC S.L. Enric Morera, ESPLUGUES DE LLOBREGAT Tel. : Fax : ventas@siebec.com Head offi ce Subsidiaries Distributors Votre partenaire 01/2017
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