a Nexans company Catalogue 2006
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1 a Nexans company Catalogue 2006
2 EUROMOLD COMPANY PRESENTATION EUROMOLD Euromold is the leading European specialised designer, manufacturer and distributor of prefabricated cable accessories for medium voltage energy distribution. Euromold provides a complete range of accessories for underground cables: pre-moulded EPDM or silicone rubber connectors, terminations and joints for cables and epoxy bushings for transformers and switch gear, as well as a large range of cold-shrinkable terminations and joints from 12 to 42 kv. Euromold is also the manufacturer of electrical components for the high voltage accessories of the Nexans group. ISO 9001 Certificate Since 1992, Euromold s commitment to quality is demonstrated by its ISO 9001 certification. International standards All our products meet the International standards like CENELEC HD 629.1, CENELEC EN 50180, IEC 137, IEEE 386 & 404 or country specifications. Official certificates, CESI, KEMA, ATEX prove the conformity of our products. Long duration tests of existing or new products are continuously performed in our test fields. Laboratory accreditation Since June 2000, Euromold s independent ELAB laboratory obtained the BELTEST accreditation no.192-t-iso conform with the European standards for laboratories ISO for electrical testing of medium voltage cable accessories according to the International standards IEC and HD 629. While every care is taken to ensure that the information contained in this publication is correct, no legal responsibility can be accepted for any inaccuracy. EUROMOLD NV reserves the right to alter or modify the characteristics of its products described in this catalogue as standards and technology evolve. 2
3 SEPARABLE CONNECTORS AND BUSHINGS INTERFACE B Table of contents LR - elbow connector TE - tee connector T1 - equipment bushing AR-1 - equipment bushing AR-2 - equipment bushing Accessories Possible arrangements Fixings for equipment bushings Interface B Dimensions according to European CENELEC EN and (in mm). Dia. 56 ± 0,2 Dia. 46 ± 0,2 Dia. for pin ,04 40 min. 90 ± 0,2 11 min. Dia. 70 ± 0,2 3
4 Connecting possibilities BUSHINGS / ACCESSORIES CONNECTION CONNECTORS / ACCESSORIES Equipment interface dead-ending of equipment (K)(M)DR Dead-end receptacle (K)(M)AR-2 Equipment bushing one cable to equipment (K)(M)LR/G Elbow connector (K)(M)T1 Equipment bushing (K)(M)AR-1 Equipment bushing (K)(M)TE/G Tee connector (K)(M)SOP Stand-off cable isolation two cables to equipment tap-off 630/250A (K)RTPA Reducing tap GP Earthing cable earthing in-line junction (K)(M)CP-SC Connecting 4
5 LR INTERFACE B ELBOW CONNECTOR Application Separable elbow connector (-in type) designed to connect polymeric insulated cable to equipment (transformers, switch gear, motors...). Technical characteristics The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Up to kv - A 6/10 (12) kv 6.35/11 (12) kv 8.7/15 (17.5) kv 12/20 (24) kv 12.7/22 (24) kv 18/30 () kv Design Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type B - A interface as described by CENELEC EN and Conductor connector. 6. Cable reducer. 7. Earthing lead. The screen break design enables cable outer sheath testing without removing or dismantling the connector. 5 mm mm Specifications and standards The separable connector LR meets the requirements of CENELEC HD Separable connector type Voltage Um (kv) Current Ir (A) Conductor sizes (mm 2 ) min. max. LR/G KLR/G MLR/G
6 Kit contents The complete (K)(M)LR/G elbow connector kit comprises the following components: The kit also comprises lubricant, wipers, installation instructions and crimp chart = (K)(M)LR/G-W-X connector kit Connector housing (K)(M)BLR/G Pin contact + hex. key LRF Conductor contact LRC-X Bail restraint BA Cable reducer 411CA-W Select the part number which gives the best centring to the cable core insulation diameter and substitute X using table X, according to the conductor size and type. Add a 'K' for use up to 24 kv and add an 'M' for use up to kv. Table X Ordering part number LR/G-11-X LR/G-15-X LR/G-19-X LR/G-22-X LR/G-25-X LR/G-27-X Dia. over core insulation (mm) min. max Conductor sizes (mm²) Aluminium Copper DIN hexagonal Deep indent DIN hexagonal Example: The copper wire screened cable is 12 kv, 150 mm 2 stranded copper with a diameter over core insulation of 23.5 mm. Order a LR/G (K)M elbow connector kit (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M KM (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M-11-2 For use with copper tape screened cables. Order: Kit MT. For use with Alupe or C cables. Please contact our representative. For use with fabric tape (graphite) screened cables. Order additional semi-conductive tape (type TSC). For use with other cable types. Please contact our representative. For outdoor Order: +MWS. Components can be ordered individually. 6
7 Application Separable tee connector (in type) designed to connect polymeric insulated cable to equipment (transformers, switch gear, motors...). Technical characteristics The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. TE INTERFACE B TEE CONNECTOR Up to kv - A 6/10 (12) kv 6.35/11 (12) kv 8.7/15 (17.5) kv 12/20 (24) kv 12.7/22 (24) kv 18/30 () kv Design Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type B - A interface as described by CENELEC EN and Conductor connector. 6. Basic insulating (with VD point). 7. Cable reducer. 8. Conductive rubber cap. 9. Clamping pin contact. 10. Bail restraint. 11. Earthing lead. 390 mm mm 220 mm The screen break design enables cable outer sheath testing without removing or dismantling the connector. 11 Specifications and standards The separable connector TE meets the requirements of CENELEC HD Separable connector type Voltage Um (kv) Current Ir (A) Conductor sizes (mm 2 ) min. max. TE/G KTE/G MTE/G
8 Kit contents The complete (K)(M)TE/G elbow connector kit comprises the following components: The kit also comprises lubricant, wipers, installation instructions and crimp chart = (K)(M)TE/G-W-X connector kit Connector housing (K)(M)BT/G Clamping pin contact TEF Conductor contact TEC-X Basic insulating + rubber cap (K)(M)BIPA Bail restraint T-BA Cable reducer 411CA-W Select the part number which gives the best centring to the cable core insulation diameter and substitute X using table X, according to the conductor size and type. Add a 'K' for use up to 24 kv and add an 'M' for use up to kv. Table X Ordering part number TE/G-11-X TE/G-15-X TE/G-19-X TE/G-22-X TE/G-25-X TE/G-27-X Dia. over core insulation (mm) min. max Example: The copper wire screened cable is 24 kv, 240 mm 2 stranded aluminium with a diameter over core insulation of 32.1 mm. Order 3 x KTE/G (K)M-12-2 tee connector kit. Conductor sizes (mm²) Aluminium Copper DIN hexagonal Deep indent DIN hexagonal (K)M (K)M KM (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M (K)M-11-2 For use with copper tape screened cables. Order: Kit MT. For use with Alupe or C cables. Please contact our representative. For use with fabric tape (graphite) screened cables. Order additional semi-conductive tape (type TSC). For use with other cable types. Please contact our representative. For outdoor Order: +MWS. Components can be ordered individually. 8
9 T1 /AR-1 /AR-2 INTERFACE B EQUIPMENT BUSHINGS Application For use in equipment insulated with oil fluid, typically for transformers, switch gear, capacitors... Technical characteristics Each bushing is tested for AC withstand and partial discharge prior to leaving the factory. Up to kv - A 6/10 (12) kv 6.35/11 (12) kv 8.7/15 (17.5) kv 12/20 (24) kv 12.7/22 (24) kv 18/30 () kv Design The equipment bushings are moulded epoxy insulated parts in accordance with CENELEC EN Specifications and standards The -in type equipment bushings meet the requirements of IEC 137. The (K)(M)T1 also meets CENELEC EN To order the equipment bushing, specify the type. The bushing are supplied with an earth lead (/J) or an earth plate (/GS). This earth connection must be specified when ordering. E.g. KAR-1/J. Minimum oil level: -12 kv: 40 mm -24 kv: 50 mm - kv: 70 mm Dia. 70 Dia. F Dia. G D C 10 A B E In mm Equipment bushing type Voltage Ur (kv) Current Ir (A) Dimensions (mm) A B C D E Dia. F Dia. G T1 KT1 MT1 AR-1 KAR-1 MAR-1 AR-2 KAR-2 MAR M12 M12 M12 M12 M12 M12 M16 M16 M
10 FIXINGS FOR EQUIPMENT BUSHINGS INTERFACE B AR-2/GS bushing NF C French standards. AR-1/J and T1/J bushings DIN German standards. bushing interface fixing studs fixing flange B DIN NF C claw clamp E DIN clamp equipment sealing gasket equipment connection tabs for the bail restraint earth jumper earth plate NF C (French standards) DIN (German standards) M10 or M12 M10 50 to fixing studs Dia. 105 Dia fixing studs Dia. 90 Dia. 140 In mm 10
11 ACCESSORIES INTERFACE B Application For use with connectors and bushings with an interface B as described by CENELEC EN and Technical characteristics All these products, except the earthing, are tested for AC withstand and partial discharge prior to leaving the factory. Up to 24 kv 6/10 (12) kv 6.35/11 (12) kv 8.7/15 (17.5) kv 12/20 (24) kv 12.7/22 (24) kv 18/30 () kv DR Dead-end receptacle Fits over a bushing with a type B interface to provide 'deadend' facility. Is used with a BA restraint bail. Order DR for 12 kv, KDR for 24 kv or MDR for kv Can be supplied with integral earth lead: add -/G. SOP Stand-off Is designed to support and 'dead-end' connectors with a type B interface when removed from equipment. Order SOP for 12 kv, KSOP for 24 kv or MSOP for kv GP Earthing Is designed to support and earth connectors with a type B interface when removed from equipment. Order GP for 12 kv, 24 or kv 11
12 BIPA Basic insulating Acts as a tightening nut for the TE tee connector kit. The contains a voltage detection point. The conductive rubber protection cap is included. Order BIPA for 12 kv, KBIPA for 24 kv or MBIPA for kv CP-SC Connecting For connecting a TE and one or more 430TB, TB or 440TB connectors, thus creating a multiple cable connection to equipment. Order CP-SC for 12 kv, KCP-SC for 24 kv or MCP-SC for kv RTPA Reducing tap Provides a type A interface to a TE connector. A 'C' spanner, 600SW, is used to tighten the reducing tap on to its mating part. Order RTPA for 12 kv or KRTPA for 24 kv Order 600SW for the 'C' spanner. Kit MT Earthing kit for copper tape screened cables Contains a tinned copper braid (25 mm² - L=500 mm), a tinned copper wire for cleating and water sealing mastic. Order Kit MT for 12 kv, 24 kv or kv 12
13 POSSIBLE ARRANGEMENTS INTERFACE B TE/G Single cable arrangement. Order TE/G for 12 kv, KTE/G for 24 kv or MTE/G for kv TE/G-P2 Dual cable arrangement. Order TE/G-P2 for 12 kv, KTE/G-P2 for 24 kv or MTE/G-P2 for kv TCS clamping screw basic insulating connecting basic insulating TE/G-P4 Single cable arrangement with tap-off. Order TE/G-P4 for 12 kv or KTE/G-P4 for 24 kv 475 reducing tap type A separable connector In mm 13
14 Connector on stand-off Order SOP for 12 kv, KSOP for 24 kv or MSOP for kv Connector on earthing Order GP for 12 kv, 24 kv and kv stand-off basic insulating basic insulating earthing Cable and equipment testing. 600 TR test rod insulating shroud 110 In mm 14
15 Additional catalogue information on power cable accessories is available by contacting us at the address below: Distributed by: EUROMOLD N.V. EUROMOLD N.V. headquarters Zuid III, Industrielaan 12, B-9320 Erembodegem Tel.: +32 (0) Fax: +32 (0) Catalogue also available on CD-ROM
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