Sprayer Operating Instructions MX. Multihog Ltd. Issue 1.
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2 1. Monitor Operation. Control Panel Control Knob Turn = navigate or change value Press = Select and deselect value Soft Keys Activate/Deactivate functions Hard Keys Home = return to main page ESC = return to previous page Arrow Circle = settings page 1
3 1. Monitor Operation. Home Page Main Spray Control on/off Right Spray Bar Standby/off Centre Spray Bar Standby/off Automatic Spray Mode on/off Max Flow Push + hold to operate Left Spray Bar Standby/off Screen Brightness Press to Adjust 2
4 1. Monitor Operation. Homepage Icons PTO Indicator on/off Travel Speed Auto = Flow Rate Manual = Pressure Spray Mode Indicator Tank Level Distance Travelled Time 3
5 2. Sprayer Operation. Automatic Spray Mode Spraying in Automatic Spray Mode configures the sprayer to maintain a pre-set spray rate and will automatically adjust the sprayer pressure for the speed the vehicle is travelling at. Ensure the vehicle is stationary and in neutral. Place the vehicle transmission into manual mode by pressing the AUTO button on the key pad so that the LEDs are off (1). On the sprayer monitor select the Auto spray mode so it appears as. Switch the desired spray bars into standby mode. A green triangle icon will appear to indicate that the spray bar is in standby mode. Switch on the rear PTO(2). The PTO Icon on the monitor will display as. Press the main spray control soft key on the sprayer monitor. With the inching pedal fully pressed(3) and the throttle in the zero position If the vehicle slows down below the cut-in speed the sprayer will stop spraying automatically. If the reverse gear is engaged the sprayer will stop spraying and the PTO icon wil show. To turn off the sprayer toggle the main spray control soft key to and switch off the PTO. (4) (1) (2) Note: When the right, left or middle spray bars are switched to standby, they will not spray until the main spray control is switched on and the machine exceeds the cutin speed. place the directional lever into the forward postion. Adjust the engine RPM to 2000rpm (optimum spraying engine RPM). Slowly release the inching pedal allowing the vehicle to move forward. When the vehicle reaches the sprayer cut in speed (default: 3km/h) the spray bars in standby mode will begin spraying. (3) Select the required speed using the speed control knob(4). Optimum spraying speed is 8-10 km/h. 4
6 2. Sprayer Operation. Manual Spray Mode Manual Spray Mode facilitates spraying at a constant pressure independent of the speed of the vehicle. The sprayer will remain at at a configured pressure once switched on. Ensure the vehicle is stationary and in neutral. Place the vehicle transmission into manual mode by pressing the AUTO button speed is 8-10 km/h. If the reverse gear is engaged the sprayer will stop spraying and the PTO icon wil show. To turn off the sprayer toggle the main spray control soft key so it appears as and switch off the PTO. on the key pad so the LEDs are off (1). On the sprayer monitor manual is selected by switching off the automatic spray mode so it appears as. Switch the desired spray bars into standby mode. A green triangle icon will appear to indicate that the spray bar is ready to spray. Switch on the rear PTO(2). The PTO Icon on the monitor will display as. (3) (1) (2) With the inching pedal fully pressed and the throttle in the zero position place (4) the directional lever into the forward postion. Adjust the engine RPM to 2000rpm (optimum spraying engine RPM). Press the main spray control soft key on the sprayer monitor so it appears as. In manual spray mode the sprayer will start spraying once the main spray control is switched on. Release the inching pedal allowing the vehicle to move forward. Select the required speed using the speed control knob(3). Optimum spraying Adjusting Manual Spray Pressure While on the main page, press the control knob. this will display a manual spray pressure setting page(4). Turn the control knob to adjust the spray pressure. Press the control knob to return to the home page. 5
7 3. Monitor Configuration. Settings Page Reset Distance Travelled Go to Info Page Go to Diagnostics page Return to home Use the control knob to set the time Go to Secure Settings Page 6
8 3. Monitor Configuration. Reset Distance Travel Turn the control knob until the distance travelled icon is highlighted by a blue box. Press the control knob and the distance travelled will reset to zero. Change Time Rotate the control knob until the minutes or hours field is highlighted by a blue box. Press the control knob to select that field. The square will turn green. Now when turning the control knob the selected field will be adjusted. Press the control knob again to deselect the field. Information Page The information page contains two pages which can be scrolled through as Sprayer Information This page contains all information regarding the actions of the sprayer. The distance sprayed can be reset from this page. Resetting Distance Sprayed From the sprayer information page press the control knob. This will reset distance sprayed. Tank Information Scrolling down from the sprayer information page will display the tank information page. This page contains information relevant to the contents of the tank. The quantity of liquid used by the sprayer can be reset from this page. Resetting quantity of liquid sprayed From the tank information page press the control knob. This will reset the quantity of liquid sprayed. illustrated(1). The top page is for sprayer information and the bottom page contains tank information. Scroll Up Scroll Down (1) 7
9 4. Filling Tank Low Profile Tank with Plastic Lid Connect filling pump to the tank inlet(1). Open the inlet valve(2). Max filling flow rate is 220 LPM Turn on the filling pump. Use the eye gauge at the rear of the tank to gauge the level of fluid in the tank Caution: Do not overfill tank, as it may force the lid off and allow contents of the tank to overflow and enter the engine compartment, damaging components. In the event of a spillage, remove sprayer and wash down the engine compartment. Caution: Do not exceed maximum filling rate of 220 LPM Do not exceed the maximum level(3) Turn off the filling pump and close the inlet valve. Remove filling pump from tank. (1) (2) (3) 8
10 4. Filling Tank Standard Tank with Stainless Steal Lid and Overflow Connect filling pump to the tank inlet(1). Open the inlet valve(2). Turn on the filling pump. Max filling flow rate is 220 LPM Use the eye gauge at the rear of the tank to gauge the level of fluid in the tank Caution: In the event of overflow, excess liquid will flow through the overflow pipe at the rear of the vehicle at ground level. Caution: Do not exceed maximum filling rate of 220 LPM If max level is exceeded, fluid will flow out throught the overflow pipe(3). To avoid waste do not exceed max level(4) Turn off the filling pump and close the inlet valve. Remove filling pump from tank. Overflow Pipe (1) (2) (3) (4) 9
11 5. Lance Operation The sprayer comes equipped with both a high and low pressure lance (1). Each lance Change-Over Valve is desinged to operates seperately so only one lance can operate at a time. Low Pressure Lance Close the shutoff valve for the right spray bar(2). On the sprayer monitor press the button to place the right spray bar into active mode. Switch on the rear PTO and bring the engine RPM to 2000rpm. Switch on the main spray control so it appears as. The low pressure lance is now operational. High Pressure Lance Switch the hydraulic supply to the high pressure pump by adjusting the changeover valve (3). Switch on the rear PTO and bring the engine RPM to 2000rpm. The high pressure lance is now operational. (1) High Pressure Lance (2) (3) Shutoff Valve Low Pressure Lance 10
12 4. Filling Tank Filling with Automatic Shutoff The tank is fitted with an optional level sensor and relay which can facilitate automatic shut off of the filling pump. A suitable connector to match the filling pump control cable should be installed on the side of the plastic junction box. A wiring diagram for this is supplied in Appendix A. This should be carried out by qualified personnel only. The loose wires required to connect to the filling pump are located in the plastic junction box(1). Instructions (2) (3) Caution: Do not exceed maximum filling rate of 220 LPM Connect filling pump to the tank inlet(2). Open the inlet valve(3). Connect filling pump control lead to matching plug on junction box. Switch on the filling pump. Max filling flow rate is 220 LPM When the tank has reach max capacity the sensor will automatically switch the Low Fluid Level When fluid in the tank reaches a critically low level the sprayer will automatically turn off. An alarm will be displayed on the monitor showing that the tank must be refilled (4). When this appears PTO should be switched off. filling pump off. Close the inlet valve Junction box Remove filling pump from tank. (1) (4) 11
13 Appendix A MAX Current: 10A Multihog Ltd. Issue 1. 12
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