Rotork Gears Houston. Products and Facilities Rotork Gears, Houston USA. Keeping the World Flowing

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1 Rotork Gears Houston Products and Facilities Rotork Gears, Houston USA Keeping the World Flowing

2 Let Rotork Gears provide you with the complete solution. Rotork, the market leading actuator manufacturer and flow control company, has expanded its facility in Houston, USA. We have invested in additional stock and machining capabilities to match the quick turn-around times that customers require. Our 50,000 square-foot facility houses top-quality Haas CNC multi-tool turning centers, Haas vertical machining centers and a CNC slotter. We stock a range of manual worm, bevel and spur gear operators as well as declutch overrides engineered-to-order and machined to mount easily to your valve. Gearboxes, Switchboxes, Mounting brackets and Handwheels Worm gears to 1.6M lbf.in torque, 12 max stem, F/FA 40 max bolt circle Declutch overrides to 150,000 lbf.in torque, 4 3 /8 max stem, F/FA 30 max bolt circle Bevel gears to 8,000 lbf.ft torque, 5 7 /8 max stem, FA 40 max bolt circle Spur gears to 1,250 lbf.ft torque, 2 3 /4 max stem, FA 16 max bolt circle Rotork Houston 50,000 sq. ft. facility A selection of our manual quarter-turn products and accessories are detailed in this brochure. These include: AB Series cast iron worm gears built in Houston: direct mount to valve top works; shipped in less than 4 weeks AB Series cast iron worm gears already machined: adaption required to mount; shipped in 1 week ILGD-C declutch overrides for double-acting or singleacting pneumatics and hydraulics: available machined or blank; shipped in less than 4 weeks Finished gearboxes and components inventory Adaptation: standard ISO brackets and couplings held in stock; shipped in 1 week. Custom designed adaptation; shipped in less than 4 weeks For information about our other products or for assistance with sizing or pricing, please don t hesitate to contact us. AB quadrant inside slotter machine 2

3 Manual Quarter-turn Products and Accessories for Quick Shipment Limit Switch Bracket Soldo Limit Switchbox Padlockable Flange AB Quarter-turn Gearbox Bracket and Coupling Available Options Top of Gearbox Options Limit switchbox options: Soldo: SK model as standard. Other models available to accommodate for various enclosures and additional terminals and switches Topworx authorized distributor Limit switchbox brackets: NAMUR bracket All others Input Options Handwheels and operating nuts: Steel welded hub and spoke black epoxy coated steel handwheels Pressed steel handwheels 2 square operating nuts Input shaft extensions: Rotork Valvekits engineered-to-order input shaft extensions Padlockable flanges and padlockable handwheels Miter box Input flange (FA10, FA14, FA16) Gearbox Options Enclosure options: IP67 Standard duty IP68 Marinised duty IP68 Buried service Paint: Grey primer coat as standard Finish coat epoxy RAL as specified by customer High temp. (to +390 ºF) / Low temp. (to -76 ºF) Adaption Options Box brackets: Standard tube widths or custom welded 304 SS as standard. Carbon steel or other materials upon request Coupling pieces: ISO and non-iso coupling pieces Adapter plates: One plate and two plate Spool adapters Valve stem extensions Keeping the World Flowing 3

4 Sizing Guide AB Series (machined in Houston) AB Series cast iron manual quarter-turn worm gears. Machined in Houston to direct mount onto valve top works. Gearbox Ratio Max Torque (lbf.in) MA Max Stem Height Max Stem Acceptance Bore w/ Sq. Key Square Across Flats Bolt Circles (F or FA) Valve Connection AB150 40: ,05, AB215 30: ,07, AB550 34: ,10,12, AB880 38: ,12,14, AB : ,12,14, AB : ,14, AB2000LB 109: ,14,16, AB1950/PR4 217: ,14,16, AB3000/PR4 242: , AB6800/PR4 321: ,25, AB6800/PR6 468: ,25, A200/PR10 729: ,30, A250/PR10 729: ,30,35, Min PCD Max PCD Information needed to build Valve Stem Dimensions Square (parallel or on edge) Double D Bore and Key (# of keyways and position) Bolt Circle ISO (F or FA) If non-iso: PCD, # of holes, size of holes, straddling center or on center F Max. stem height BORE BC OFF CENTER Other Requests Finish coat paint High / low temp Accessories Keyway In Closed Position On Center Keyway In Closed Position Off Center 4

5 Pricing Guide AB Series (machined in Houston) AB Series cast iron manual quarter-turn worm gears. Machined in Houston to direct mount onto valve top works. Build Notes Housing: Enclosure rating: Input shaft: Cast iron AB1250 and smaller; Ductile iron AB2000 and larger IP68 submersible for up to 3 ft for 72 hours 303 SS Temperature rating: -4 to +250 ºF Orientation: Right handed Quadrant and gear case machined at time-of-order to specifications Options Uses SG style steel welded hub and spoke handwheels High temperature rated (to +390 ºF) / Low temperature rated (to -76 ºF) Padlockable flange kit Limit switch bracket kit W100 miter box Bottom bracket and coupling piece Input shaft extension Lead time Typical lead times are 4 weeks from receipt of order and all necessary machining information. *2 week lead time available for +10% charge. Pricing s are ex-works Rotork Facility Houston. Handwheels and operating nuts are sold separately. Pricing includes bore and one keyway. Gearbox (Qty 1) (2-10) (11-20) (+20) Extra Keyway Adder High or Low Temp Adder Black Finish Coat Paint Adder Switch Box Mounting Bracket Adder Soldo XA Limit Switch Adder Padlock Kit Adder E Flange Kit (F10) Delivery in Weeks AB150-HB $201 $191 $182 $ * to 4 AB215-HB $232 $221 $210 $ * to 4 AB550-HB $314 $299 $284 $ * to 4 AB880-HB $362 $344 $327 $ * to 4 AB1250-HB $455 $432 $410 $ * to 4 AB2000-HB $609 $578 $549 $ * to 4 AB2000LB-HB $688 $653 $621 $ * to 4 AB1950/PR4-HB $918 $872 $828 $ * to 4 AB3000/PR4-HB $1157 $1100 $1045 $ * to 4 AB6800/PR4-HB $1398 $1327 $1261 $ * to 4 AB6800/PR6-HB $1766 $1678 $1594 $ * to 4 A200/PR10-HB $2785 $2645 $2513 $ * to 4 A250/PR10-HB $3614 $3434 $3262 $ * to 4 Keeping the World Flowing 5

6 Sizing Guide AB Series (pre-machined) AB Series cast iron manual quarter-turn worm gears pre-machined. Valve matches gear and some adaption may be required. Gearbox Ratio Max MA Max Stem Max Bore Insert Valve Torque Height Bore Keyway Overkey Bushing Connection (lbf.in) Width AB150N 40: #5 FA05 & 07 AB210N 30: #7 FA10 AB550N 34: #10 FA14 AB880N 38: #150 FA14 AB1250N 55: #150 FA12 & 16 AB2000N 109: #240 FA16 & 25 AB1950N/PR4 217: #240 FA16 & 25 Gearbox is pre-machined with bore and 2 keyways to accept insert bushing or coupling piece Gearbox base is pre-machined with imperial ISO bolt circle F Max. stem height BORE BC OFF CENTER AB 550 N 6

7 Pricing Guide AB Series (pre-machined) AB Series cast iron manual quarter-turn worm gears pre-machined. Valve matches gear and some adaption may be required. Build Notes Housing: Cast iron Enclosure rating: IP67 Standard duty - 30 min to a depth of 3 ft. Input shaft: Blackened carbon steel Temperature rating: -4 to +250 ºF Orientation: Left handed Quadrant pre-machined with bore and key to accept an insert bushing or coupling piece Pre-machined ISO bolt circle Options Uses SG style steel welded hub and spoke handwheels Blank insert bushing to be customer-machined Padlockable flange Limit switch bracket kit Bottom bracket and coupling piece Lead time Typical lead time is 1 week from receipt of order. Pricing s are ex-works Rotork Facility Houston. Handwheels and 2 operating nuts are sold separately. Gearbox Blank Insert Bushing Lead Time in Weeks AB150N $97 $5 1 AB210N $118 $8 1 AB550N $186 $12 1 AB880N $243 $17 1 AB1250N $329 $17 1 AB2000N $503 $20 1 AB1950N/PR4 $701 $20 1 Keeping the World Flowing 7

8 ILGD-C Declutch Overrides Declutch overrides for double-acting or singleacting pneumatics and hydraulics: Reliable performance for your most critical applications. The Rotork ILGD-C sandwich mount declutch override can be used with double acting and spring return pneumatic actuators. Adding an ILGD-C to a pneumatically actuated package ensures the ability to operate the valve in the event of power loss or actuator failure. Rotork s ILGD-C is fully enclosed and lubricated for life with no external linkages or potential corrosion points. With an IP68 enclosure rating, ductile iron housing and stainless steel input shaft, the ILG-DC is robust and reliable. ILGD-C declutch override shown with GT series rack and pinion actuator Adapter plate machined to match actuator base. Designed for low stack height Worm in grease filled rack; sealed to IP68 Stainless steel input shaft and handle Plunger to hold worm into or out of engagement 8

9 Sizing Guide ILGD-C Declutch Overrides ILGD-C declutch overrides for double-acting or single-acting pneumatics and hydraulics: Reliable performance for your most critical applications. Valve Connection Pre-determined metric bolt circles Actuator Connection Adaptor plate drilled to customer spec ILG/DC 200 Gearbox Ratio MA Max Output Torque (lbf.in) Max Ø Assumes male north coupling; male south also available Stem Valve Side Stem Actuator Side Valve Key Max Sq. Max Ø Key Max Sq. Connection ISO Bolt Circles Actuator Connection ISO Bolt Circle Options ILGD 100C F05,07 F/FA 05,07 ILGD 200C F05,07,F10 F/FA 05,07 ILGD 600C F07,10,12 F/FA 07,10,12 ILGD 900C F10,12 F/FA 10,12 ILGD 1500C F10,12,16 F/FA 10,12,14,16 ILGD 1500C F14 F/FA 10,12,14,16 ILGD 2400C F12,16 F/FA 12,14,16 ILGD 2400C F14 F/FA 12,14,16 ILGD 5000C F16,25 F/FA 16,25 ILGD 8000C F16,25 F/FA 16,25 ILGD 16000C F25,30 F/FA 25,30 Keeping the World Flowing 9

10 Pricing Guide ILGD-C Declutch Overrides ILGD-C declutch overrides for double-acting or single-acting pneumatics and hydraulics. Build Notes Housing: Enclosure rating: Input shaft: Cast iron IP68 submersible for up to 3 ft for 72 hours 431 SS Temperature rating: -4 to +250 ºF Coupling piece and top adapter plate machined at time of order to meet actuator interface / bolt circle. They can also be sold blank to allow for stocking at customer location and can be machined by customer at time-of-need Options Uses SG style steel welded hub and spoke handwheels Padlockable plunger lockout option Bracket for adaption to valve top works Lead time 4 weeks from receipt of order and all necessary machining information. Pricing Pricing reflects a fully machined unit (adapter plate and coupling piece). Option for unit to be sold blank to be machined by customer. Please ask for special pricing. s are ex-works Rotork Facility Houston. Handwheels sold separately. Gearbox Padlockable Plunger Lead Time in Weeks ILGD 100C $464 $75 4 ILGD 200C $557 $75 4 ILGD 600C $715 $75 4 ILGD 900C $863 $75 4 ILGD 1500C-1 $1018 $94 4 ILGD 1500C-2 $1018 $94 4 ILGD 2400C-1 $1232 $94 4 ILGD 2400C-2 $1232 $94 4 ILGD 5000C $1946 $140 4 ILGD 8000C $2219 $140 4 ILGD 16000C $4638 $140 5 Pricing Guide: ILGD-C sandwich mount declutch override 10

11 OPEN SHUT Brackets, Coupling Pieces and Handwheels Brackets 304 stainless steel Coupling Pieces 303 stainless steel Handwheel Diameter in inches Part Number Description RIM Effort in lbf Lead Time (weeks) XF35 F03 x F05 $36 1 to 2 XF45 F04(M5) x F05 $36 1 to 2 XF47 F04(M5) x F07 $39 1 to 2 XF5 F05 x F05 $36 1 to 2 XF57 F05 x F07 $39 1 to 2 XF7 F07 x F07 $51 1 to 2 XF710-H=80 F07 x F10 $83 1 to 2 XF10 F10 x F10 $92 1 to 2 XF1012 F10 x F12 $128 1 to 2 XF12 F12 x F12 $143 1 to 2 XF1214-H=80 F12 x F14 $164 1 to 2 XF14 F14 x F14 $158 1 to 2 XF4-50 H=50 F04 x 50 base $36 1 to 2 XF7-70 H=60 F07 x 70 base $54 1 to 2 XF H=80 F10 x 100 base $107 1 to 2 XF H=80 F12 x 120 base $164 1 to 2 XF H=80 F base $187 1 to 2 XF H=100 F16 x 165 base $256 1 to 2 Handwheels Part Number Example how to use this Chart: 1 Get the input torque required Output Required Input Torque = M.A. 2 Define Maximum allowable RIM effort (standard is 360N) 3 Select Handwheel diameter Input Torque in Nm SQ Size (mm) Description Lead Time (weeks) X sq drive coupling $39 1 to 2 X sq drive coupling $65 1 to 2 X sq drive coupling $65 1 to 2 X sq drive coupling $122 1 to 2 X sq drive coupling $271 1 to 2 X sq drive coupling $375 1 to 2 X sq drive coupling $562 1 to 2 Pricing: s are ex-works Rotork Facility Houston Brackets and coupling pieces can be sold separately or pre-assembled onto gearbox Custom engineered options available to meet your specific requirements; pricing on request Adaption can be supplied to meet API 6Dx specifications pertaining to mounting hardware Pricing for brackets includes fasteners SG series handwheel Type (diameter mm) A B SG200 Ø8" 3,15" $38 SG250 Ø10" 4,33" $38 SG300 Ø12" 4,53" $48 SG400 Ø16" 5,12" $57 SG500 Ø20" 5,91" $57 SG600 Ø24" 5,91" $76 SG700 Ø28" 5,91" $86 SG800 Ø32" 5,91" $114 SG900 Ø36" 6,30" $143 2" Operating Nut with 20 or 25 mm bore 75 A B Keeping the World Flowing 11

12 Keeping the World Flowing Rotork Gears Americas 1811 Brittmoore Houston Texas USA tel: fax: Rotork Gears UK 9 Brown Lane West Holbeck, Leeds LS12 6BH England tel +44 (0) sales@rotorkgears.com Rotork Gears BV Nijverheidstraat PV Losser P.O. Box AB Losser The Netherlands tel +31 (0) fax +31 (0) info@rotorkgears.nl Rotork Gears India 165/166, Bommasandra, Jigani Link Road, Kiadb Industrial Area, Anekal Thaluk, Jigani Hobli, Bangalore India tel fax sales@rotork.co.in Rotork Gears Shanghai No. 260 Lian Cao Road Xin Mei Urban Industrial Park Min Hang District Shang Hai China tel: fax: info@rotorkgears.com.cn Rotork Valvekits Brookside Way Nunn Park Huthwaite Nottinghamshire NG17 2NL England tel: +44 (0) fax: +44 (0) sales@rotorkvalvekits.com Rotork Gears S.R.L. via Olona, 65/ Parabiago (MI) Italy tel fax info@rotorkgears.it Rotork Valvekits Americas Renfro Associates Inc 501 South 12th Street Broken Arrow, OK USA tel +1 (918) fax +1 (918) info@renfroassociates.com A full listing of our worldwide sales and service network is available on our website. Scan with your smart phone for more information on this product range PUB Issue 08/15 As part of a process of on-going product development, Rotork reserves the right to amend and change specifications without prior notice.published data may be subject to change. For the very latest version release, visit our website at The name Rotork is a registered trademark. Rotork recognizes all registered trademarks. Published and produced in the UK by Rotork Controls Limited. POWTG0815