VERTICAL SINGLE AND DOUBLE WALL BELT DRIVE AIR HANDLER DX OR CHILLED WATER COOLING WITH HOT WATER OR ELECTRIC HEAT

Transcription

1 VERTICAL SINGLE AND DOUBLE WALL BELT DRIVE AIR HANDLER DX OR CHILLED WATER COOLING WITH HOT WATER OR ELECTRIC HEAT SIZES FROM 600 TO 4,000 All Technical Specifications are Subject to Change without Notice. For more information contact Customer Service Phone (817) Fax (817) CAPVWX/2011 Page 1 of 23

2 STANDARD FEATURES CONSTRUCTION -Single and Double wall post and panel construction from heavy gauge galvanized steel. -1" Insulation sandwiched between double wall galvanized panels. -1 foil faced insulation on single wall units. -IAQ drain pan sloped 3-ways. -Drain pans made from 304 stainless steel. -Integral auxiliary drain pan. -All cabinet parts are assembled with stainless steel hardware. BLOWER ASSEMBLY -Blower sections feature base mounted motors and adjustable motor bases for ease of service mounted on RIS isolators for quite vibration free operation. -All blowers are mounted to 12-gauge support channels on rubber isolators. -Blower exits cabinet through flexible rubber isolators. -A discharge duct flange is provided. FILTER SECTION -2" TA flat filters are single wall standard. -Filter access from front only. COIL SECTION - A type coils on all models -3/8" O.D. seamless copper tube on sizes 24 and /2" O.D. seamless copper tube on sizes 48 and /8" O.D. seamless copper tube on sizes 90 and Units can accept up to 6 rows of coil without modification. STANDARD MOTORS -ODP Motor is mounted to a 12 gauge adjustable base attached to the unit floor with rubber isolators -115/230v 1ph, 277v 1ph, 208/230/460v 3ph. -All units are ETL listed. - Consult factory for single phase motors mounting options. OPTIONAL FEATURES CONSTRUCTION -Liner options include stainless steel, aluminum, or Anti-microbial coating. (double wall only) -Stainless steel integral overflow pan. -Powder coated cabinet. -Pre-painted steel cabinet FILTER SECTION -Double wall filter section accepts 2" flat filters. -2" pleated (30%). -MIXING BOXES *MB3-** Mixing Box with 3 position Manual Control (None filtered) *MBM-** Mixing Box with Modulating Actuator Control (Non Filtered) *FMB3-** Filtered Mixing Box w/3position Manual Control (2 TA Filter) *FMBM-** Filtered Mixing Box w/ Mod. Act. Control (2 TA Filter) *MSS-** VDP** VRG** Motor Stop/Start Station Vertical Discharge Plenum Return Grill for Vertical Unit ELECTRIC HEAT SECTION -Factory Supplied for Field Mounting - Reheat Configurations. -Single point power connection. -Custom staging and controls. -Available Voltages: Single phase (115v, 230v, 277v) Three phase (208v, 230v, 460v, 575v) VFD S - Variable Frequency Drives Available for Field installation for motors bigger than 1 hp COIL SECTION -2, 4, 6, row coil options -Heating coils are factory installed in reheat positions. -Steam coils-low Pressure, less than 2 PSI. -Optional tube diameters. -Optional copper fin. -Optional stainless steel end plates. -Face split, row split, intertwined circuiting available. -Automatic air vents. MOTOR OPTIONS -TEFC -High efficient. -2-speed 2-winding volt CAPVWX/2011 Page 2 of 23

3 GUIDE SPECIFICATIONS Unit Description: Vertical belt drive with optional chilled water, hot water, steam or DX coils. Galvanized steel cabinet can be double or single wall construction. Unit designated to be installed on the floor in vertical position. Units have full service access from the front of the cabinet. Quality Assurance: Coils are factory tested under water at 500 psig for operating pressures to 400 psig. Insulation and adhesive shall meet the NFPA-90A standard for smoke and flame spread. Delivery, Handling and Storage: Units have to be stored and handled in accordance with equipment manufacturer s recommendations. PRODUCTS Equipment: A. Factory assembled, vertical, draw-thru blower coil units, for installation on the floor in vertical position. Units shall be complete with chilled or hot water, steam or DX coils, fans and motor, belt and drives, drain pan and filter rack to accept 2 TA filters. Cabinet, Single wall: B. Post and panel construction shall be from heavy gauge galvanize steel, lined with lb density and 0.5 as an option fiber glass Thermal acoustical insulation 7/8 closed cell is offered as an option too. Units will mount on the floor with an optional stand factory or contractor manufactured. Supply and return flanges to be 1 long. Large removable access panels shall be on front of unit. Cabinet, Double wall: C. Post and panel construction shall be from heavy gauge galvanize steel, lined with lb density fiber glass Thermal acoustical insulation, lined with smooth galvanized steel. Units will mount on the floor with an optional stand factory or contractor manufactured. Supply and return flanges to be 1 long. Large removable access panels shall be on front of unit. Drain Pan: D. The primary shall be stainless steel and include a built in overflow pan with a 1 MPT secondary and a 1 MPT primary drain connection. Secondary drain shall be galvanized or stainless steel to prevent corrosion should an overflow occur. Coil Section: E. All coils are A type coils on vertical units. Coils can have heating and cooling combinations up to 6 rows. Entire coil section cabinet shall be double wall lined with smooth galvanized steel for easy cleaning and coil removal. Blowers: F. Belt Drive DWDI (double with, Double Inlet) fan wheel shall be forward curved blades and be factory statically and dynamically balanced. Blower s drives shall consist of cast iron variable pitch motor pulley and V-belt. Blowers and scrolls shall be manufactured from galvanized steel. Coils: G. A Type coil tube diameters shall be 0.375, 0.50 or OD copper tubes, aluminum fins mechanically bonded to the tubes and have a working pressure of 250 psig at 200 ºF. Each water coil shall have manual air vents and sweat connections, which have to be accessible from the exterior of cabinet. Motors: H. Motors shall be Open Type, Drip Proof, single or 2 speed, 60 Hz 1750 RPM, 1 or 3 phases, suitable for continuous duty at 130 ºF; single phase motors are capacitor start, include automatic reset thermal over-load protection and are available in 115, 208, 230 and 277 volts. Three phase motors are available in 208, 230, 460 or 575 volts. Motors shall be resilient base mounted up to 2 hp. From 3 hp and up shall be rigid base mounted. Electric Heat: I. Electric heat shall be designed to mount at the discharge air openings of the unit. Electric heat is factory supplied for field installation and shall include a de-energizing magnetic control contactor per stage with a capacity of 48 Amps per circuit and include a secondary over-temperature switch. Heaters shall include fan-interlocking, power and control terminal boards with grounding lugs. An automatic limit switch shall provide aver-temperature protection and a manual reset limit switch shall provide secondary over-temperature protection. Electric heat is factory supplied for field mounting. Filters: J. Standard filter rack shall include 2 TA filters, with option for 2 pleated filters. Filter racks have to be accessible from the front of unit. CAPVWX/2011 Page 3 of 23

4 BELT DRIVE UNITS CAP DESCRIPTION MODEL NUMBER NOMENCLATURE - PAGE #1 H W E D A A R H 6 MODEL CM SIZE ESP COIL ROWS RF CN MOTOR UNIT CONFIGURATION PRE-HEAT H HORIZONTAL 0 NO PH V VERTICAL 1 1-ROW M MODULAR 2 2-ROW R ROOFTOP COOLING COOLING OPTIONS 0 NO COOLING W CHILLED WATER 2 2-OWS X DIRECT EXPANSION 4 4-OWS 0 NO COOLING 6 6-OWS 8 8-OWS HEATING OPTIONS H HOT WATER RE-HEAT S STEAM 0 NO RH E ELECTRIC 1 1-ROW O NO EAT 2 2-ROW UNIT INSULATION REFRIGERANT S SINGLE WALL 1/2" FOIL FACE FIBERGLASS A R-410A T SINGLE WALL 1" FOIL FACE FIBERGLASS B R-22 U SINGLE WAL 7/8" CLOSED CELL C R-NU22 D DOUBLE WALL D R-134A SPECIAL X 0 NONE CABINET MATERIAL A GALVANIZED STEEL PIPING CONNECTIONS B PRE-PAINTED STEEL R RIGHT HAND C POWDER PAINTED L LEFT HAND ALL CONNECTIONS ARE SET LOOKING THE UNIT IN THE AIR FLOW DIRECTION UNIT SIZE MOTOR HP AND VOLTAGE OPTIONS ST DIGIT A ND DIGIT B /208/230/1 ODP C /230/1 ODP, HE D /1 ODP, 2 SPD E /1 ODP, 2 SPD F /1 ODP G /230/460/3/50/60hz ODP H /230/460/3/50/60hz ODP, HE I /230/460/3/50/60 ODP, 2 SPD J V 3 Ph 60Hz K 10.0 CAPVWX/2011 Page 4 of 23

5 CAP DESCRIPTION MODEL NUMBER NOMENCLATURE - PAGE #2 B B C 0 E C 0 0 C F OAO UNIT ACCS V EH KW HTR ACCS V VFD ACCS REV. REV. OUTSIDE AIR OPTIONS FACTORY USE O NONE A MIXING BOX W/ PLEATED FILTER 2" B MB W/ 3 POSITION CONTROL PACKAGE VFD ACCESORIESS C MB W/MODULATING CONTROL PACKAGE 0 NO ACCESSORIES E FACE & BYPASS DAMPER W/FILTER SEC. A REM MTG KIT X SPECIAL B LCP11 CONT PANEL C LCP12 CONT PANEL D NE/UL TY1 K FOR M1 FR UNIT ACCESSORIES E NE/UL TY1 K FOR M2 FR O NONE F NE/UL TY1 K FOR M3 FR A PLEATED FILTER 2" G DECOUPLING PLT KIT FOR M1&M2 FRAME B DISCHARGE GRILL PLENUM H DECOUPLING PLT KIT FOR M3 FRAME C RETURN GRILL AIR PLENUM I IP21 FOR M1 FRAME E MOTOR START STOP STATION J IP21 FOR M2 FRAME X SPECIAL K IP21 FOR M3 FRAME L DIN RAIL MTG KIT HEATER VOLTAGE 0 NO HEATERS VFD SIZE A 115/1 0 NO VFD B 208/1 A 0.25 HP 230/1 C 230/1 B 0.50 HP 230/1 E 277/1 C 1.00 HP 230/1 F 208/3 D 2.00 HP 230/1 G 230/3 E 3.00 HP 230/1 H 460/3 F 0.33 HP 230/3 J 575/3 G 0.50 HP230/3 H 1.00 HP 230/3 I 2.00 HP 230/3 HEATER CAPACITY J 3.00 HP 230/3 1.0 to KW IN.1 Kw increments K 5.00 HP 230/3 0 NO HEATERS L 0.50 HP 460/3 M 1.00 HP 460/3 N 2.00 HP 460/3 HEATER ACCESSORIES P 3.00 HP 460/3 0 NO ACCESSORIES Q 5.00 HP 460/3 A Single point line Conn. R 7.50 HP 460/3 B SCR Controls S 10.0 HP 460/3 C Start Stop Control St D None NOTE: MOST ACCESSORIES ARE NOT FACTORY INSTALLED, CONTACT FACTORY REP. FOR DETAILS CAPVWX/2011 Page 5 of 23

6 For more information contact Customer Service Phone: Fax: CAPVWX/2011 Page 6 of 23

7 CAPVWX/2011 Page 7 of 23

8 UNIT DIMENSIONS SINGLE AND DOUBLE WALL VERTICAL UNITS DIMENSIONS Unit Model A B C D E F G H I VWD VWD VWD VWD VWD VWD CAPVWX/2011 Page 8 of 23 All Technical Specifications Subject to Change Without Notice For More Information Contact Customer Service Phone (817) Fax (817)

9 VERTICAL UNITS WEIGHT AND DISTRIBUTION BASED ON 6 ROW "A" TYPE COIL Correction Factors for Rows and Single Wall Corner weights 6 Row A Type Coil Total Unit Model A B C D Weight 4R 2R Single Wall VWD VWD VWD VWD VWD VWD CAPVWX/2011 Page 9 of 23

10 SUPPLY AIR PLENUM WITH ADJUSTABLE FOUR WAY GRILL Notes: The drawings and dimensions on this page are for illustration purpose Consult factory for final drawings for construction Units with supply air plenum cannot have electric heat Units with return air plenum cannot have mixing box, no face & by pass dampers Supply and return air plenums are made with heavy gauge galvanized steel MODEL A B C GRILL VWSP - 024/ X 20 4-W VWSP - 048/ X 24 4-W VSWP - 090/ X 48 4-W ALL DIMENSIONS SHOWN ARE APROXIMATE AND ROUNDED, SUBJECT TO CHANGE WITHOUT NOTICE CAPVWX/2011 Page 10 of 23

11 RETURN AIR PLENUM UNITS WITH FIX RETURN GRILL Notes: The drawings and dimensions on this page are for illustration purpose Consult factory for final drawings for construction Units with supply air plenum cannot have electric heat Units with return air plenum cannot have mixing box, no face & by pass dampers Supply and return air plenums are made with heavy gauge galvanized steel MODEL A B C VWRT - 024/ VWRT - 048/ VWRT - 090/ ALL DIMENSIONS SHOWN ARE APROXIMATE AND ROUNDED, SUBJECT TO CHANGE WITHOUT NOTICE CAPVWX/2011 Page 11 of 23

12 FACE & BY-PASS DAMPE R FOR SIZE 024 T0 120 DIMENSIONS MODEL A B C D E F G J K L VFBPD - 024/ VFBPD - 048/ VFBPD - 090/ ALL DIMENSIONS SHOWN ARE APROXIMATE AND ROUNDED, SUBJECT TO CHANGE WITHOUT NOTICE CAPVWX/2011 Page 12 of 23

13 MIXING BOX FOR SIZE 024 T0 120 DIMENSIONS UNIT A B C D E F G H I J K L M N O VWMB VWMB VWMB VWMB VWMB VWMB CAPVWX/2011 Page 13 of 23

14 Model EWT VW*D VW*D VW*D VW*D VW*D VW*D cfm GPM PD Ft. STANDARD RATINGS 4 ROW CHILLED WATER COIL 2- or 4-Pipe Cooling 85 ºF DB / 71ºF WB 80 ºF DB / 67ºF WB 75 ºF DB / 63ºF WB TTL MBH SENS MBH LAT DB LAT WB GPM PD Ft. TTL MBH SENS MBH LAT DB LAT WB GPM PD Ft. TTL MBH SENS MBH LAT DB LAT WB LWT ºF EAT / 180 ºF EWT 2-Pipe Heating 2 Row Coil STANDARD RATINGS HOT WATER COIL 50 ºF EAT / 180 ºF EWT 2-Pipe Heating 1 Row Coil 60 ºF EAT / 180 ºF EWT MODEL cfm GPM PD Ft. TTL MBH LAT GPM PD Ft. TTL MBH LAT GPM PD Ft. TTL MBH LAT LWT VW*D VW*D VW*D VW*D VW*D VW*D CAPVWX/2011 Page 14 of 23

15 PRESSURE DROP FOR VERTICAL AHU FILTERS CAPVWX/2011 Page 15 of 23

16 PRESSURE DROP FOR VERTICAL AHU FILTERS CAPVWX/2011 Page 16 of 23

17 INTERNAL STATIC PRESSURES FILTERS, DX, CHILLED AND HOT WATER COIL Air Volume Capacity - 4-Pipe, 4-Row Cooling and 2-Row Heating Coils FV 1 ROW CW 2 ROW CW 4 ROW CW 4 ROW DX TSP ISP ISP ISP ISP Internal Static Pressure Calculation Select a Unit and Approximate from the two left columns- Select the total number of rows and filter- Add filter to coil static pressure to obtain total ISP (internal static pressure) Add the ISP to ESP for the system to obtain TSP (total static pressure) CAPVWX/2011 Page 17 of 23

18 BLOWER PERFORMANCE TABLES Air Volume Capacity - 2-Pipe, 4-Row Coil Internal 0.25" ESP 0.50" ESP 0.75" ESP 1.00" ESP 1.25" ESP 1.50" ESP Model cfm SP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP VW*D024 VW*D036 VW*D048 VW*D060 VW*D090 VW*D CAPVWX/2011 Page 18 of 23

19 BLOWER PERFORMANCE TABLES Air Volume Capacity - 4-Pipe, 4-Row Cooling and 2-Row Heating Coils Internal 0.25" ESP 0.50" ESP 0.75" ESP 1.00" ESP 1.25" ESP 1.50" ESP Model cfm SP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP VW*D024 VW*D036 VW*D048 VW*D060 VW*D090 VW*D CAPVWX/2011 Page 19 of 23

20 (R-410A) Cooling Capacity VX*D-024, 036, Ton - 4 Row DX Coil 2 Ton - 4 Row DX Coil 2 Ton - 4 Row DX Coil FV Capacity Capacity F F FV Capacity Capacity F F FV Capacity Capacity 35 F 57,381 32, F 48,758 29, F F 35 F 42,768 27, F ,047 28, F ,501 25, F ,563 23, F ,248 25, F ,792 22, F ,916 20, F 37,004 22, F 28,639 19, F 22,827 17, F 71,670 40, F 60,900 36, F 53,418 34, F ,505 36, F ,873 32, F ,486 30, F ,797 32, F ,324 28, F ,048 26, F 45,620 28, F 35,307 24, F 28,142 22, F 83,871 47, F 71,268 42, F 62,512 40, F ,061 42, F ,662 38, F ,047 35, F ,659 37, F ,492 33, F ,040 30, F 52,799 33, F 40,863 28, F 32,570 26, Ton - 4 Row DX Coil 3 Ton - 4 Row DX Coil 3 Ton - 4 Row DX Coil FV Capacity Capacity F F FV Capacity Capacity F F FV Capacity Capacity 35 F 80,629 45, F 68,513 41, F F 35 F 60,095 38, F ,443 40, F ,482 36, F ,172 33, F ,646 36, F ,865 31, F ,679 29, F 51,323 31, F 39,721 27, F 31,660 24, F 98,492 55, F 83,692 50, F 73,410 47, F ,883 49, F ,337 44, F ,231 41, F ,593 44, F ,337 39, F ,433 36, F 61,800 39, F 47,829 34, F 38,123 31, F 113,246 64, F 96,229 58, F 84,406 55, F ,535 58, F ,871 52, F ,293 48, F ,111 51, F ,845 45, F ,543 42, F 70,240 45, F 54,362 40, F 43,329 36, Ton - 4 Row DX Coil 4 Ton - 4 Row DX Coil 4 Ton - 4 Row DX Coil FV Capacity Capacity F F FV Capacity Capacity F F FV Capacity Capacity 35 F 93,401 53, F 79,366 48, F F 35 F 69,615 45, F ,721 47, F ,040 42, F ,534 40, F ,520 42, F ,234 37, F ,002 34, F 57,087 37, F 44,182 32, F 35,215 29, F 110,774 64, F 94,129 58, F 82,564 55, F ,347 57, F ,217 52, F ,010 49, F ,432 51, F ,869 46, F ,056 42, F 66,461 45, F 51,437 40, F 40,998 37, F 124,593 73, F 105,871 67, F 92,864 64, F ,863 66, F ,804 60, F ,258 56, F ,708 59, F ,372 53, F ,327 50, F 73,687 53, F 57,029 47, F 44,529 34, CAPVWX/2011 Page 20 of 23

21 (R-410A) Cooling Capacity VX*D-060, 090, Ton - 4 Row DX Coil 5 Ton - 4 Row DX Coil 5 Ton - 4 Row DX Coil FV Capacity Capacity F F FV Capacity Capacity F F FV Capacity Capacity 35 F 117,696 68, F 100,011 60, F F 35 F 87,723 57, F ,024 60, F ,776 53, F ,792 50, F ,685 53, F ,927 47, F ,204 43, F 72,037 47, F 55,752 41, F 44,437 37, F 139,818 80, F 118,809 73, F 104,211 69, F ,665 72, F ,295 65, F ,143 61, F ,881 65, F ,219 57, F ,557 54, F 84,006 57, F 65,016 50, F 51,821 46, F 157,459 92, F 133,798 85, F 117,359 80, F ,377 83, F ,545 75, F ,681 71, F ,743 75, F ,814 67, F ,578 63, F 93,255 67, F 72,174 59, F 56,144 43, Ton - 4 Row DX Coil 7.5 Ton - 4 Row DX Coil 7.5 Ton - 4 Row DX Coil FV Capacity Capacity F F FV Capacity Capacity F F FV Capacity Capacity 35 F 176, , F 150,244 91, F F 35 F 131,785 86, F ,580 90, F ,700 81, F ,719 76, F ,400 80, F ,287 72, F ,840 67, F 107,833 71, F 83,456 63, F 66,519 58, F 195, , F 166, , F 145,750 97, F , , F ,865 91, F ,045 86, F ,314 91, F ,733 81, F ,570 76, F 118,024 81, F 91,343 71, F 72,805 66, F 211, , F 179, , F 157, , F , , F , , F ,708 95, F , , F ,589 90, F ,972 84, F 126,613 90, F 97,990 79, F 72,734 56, Ton - 4 Row DX Coil 10 Ton - 4 Row DX Coil 10 Ton - 4 Row DX Coil FV Capacity Capacity F F FV Capacity Capacity F F FV Capacity Capacity 35 F 22, , F 190, , F F 35 F 166, , F , , F , , F ,340 96, F , , F ,066 89, F ,894 83, F 137,360 87, F 106,308 78, F 84,733 72, F 263, , F 223, , F 196, , F , , F , , F , , F , , F , , F , , F 159, , F 123,232 96, F 98,223 88, F 295, , F 250, , F 220, , F , , F , , F , , F , , F , , F , , F 176, , F 136, , F 101,824 78, CAPVWX/2011 Page 21 of 23

22 (R-22) Cooling Capacity VX*D-024, 036, Ton - 4 Row DX Coil 2 Ton - 4 Row DX Coil 2 Ton - 4 Row DX Coil FV Capacity Capacity F F FV Capacity Capacity F F FV Capacity Capacity 35 F F F F 35 F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F Ton - 4 Row DX Coil 3 Ton - 4 Row DX Coil 3 Ton - 4 Row DX Coil FV Capacity Capacity DB F 35 F WB F FV Capacity Capacity DB F 35 F WB F FV Capacity Capacity 40 F F F F F F DB F WB F 35 F F F F F F F F F F F F F F F F F F F F F F F F F F F F Ton - 4 Row DX Coil 4 Ton - 4 Row DX Coil 4 Ton - 4 Row DX Coil FV Capacity Capacity F F FV Capacity Capacity F F FV Capacity Capacity 35 F F F F 35 F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F CAPVWX/2011 Page 22 of 23

23 (R-22) Cooling Capacity VX*D-060, 090, Ton - 4 Row DX Coil 5 Ton - 4 Row DX Coil 5 Ton - 4 Row DX Coil FV Capacity Capacity F F FV Capacity Capacity F F FV Capacity Capacity 35 F F F F 35 F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F Ton - 4 Row DX Coil 7.5 Ton - 4 Row DX Coil 7.5 Ton - 4 Row DX Coil FV Capacity Capacity DB F 35 F WB F FV Capacity Capacity DB F 35 F WB F FV Capacity Capacity 40 F F F F F F DB F WB F 35 F F F F F F F F F F F F F F F F F F F F F F F F F F F F Ton - 4 Row DX Coil 10 Ton - 4 Row DX Coil 10 Ton - 4 Row DX Coil FV Capacity Capacity F F FV Capacity Capacity F F FV Capacity Capacity 35 F F F F 35 F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F CAPVWX/2011 Page 23 of 23