...components in motion. Curviline Rail
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1 ...components in motion Curviline
2 Curviline Introduction The Curviline rail system offers a cost-effective solution to curvi-linear applications. Flexibility when you need it Constant radius, variable radius are available in standard radii, non-standard radii to your drawings are also possible. Straight and curved sections in a single length can be supplied. Any Radius From 120mm radius upwards. Standard and special radii. Angles up to 360. Anti-corrosion Alloy coating or nickel plating of the rails and sliders can be applied to provide a corrosion resistant solution. Two Pro les Small and medium rail pro les. Add carriages to suit load. Examples Circle Semi-circle Arcs Ovals Complex rails with varied radii and angles 282 Tel: info@automotioncomponents.co.uk
3 Speci cations and Applications Curviline Speci cations Maximum spee,5 m/s. Maximum acceleration 2 m/s 2. Maximum rail length 3600 mm. Two rail sizes 16,5 an3,5 mm width. Minimum radius 120 mm. Recommended hole pitch 80 mm. Radius tolerance ± 0,5 mm (± 1 ). Maximum radial load per slide615n. Temperature range -30 C to +80 C. Roller bearing seals 2Z (dust proof), lubricated for life. Rollers from 100Cr6, (stainless versions with rubber seals 2RS available on request). Sliders are preload adjustable. Not suitable for moment loads. Special coatings and nishes available on request. Applications Sliding Doors & Windows Internal Sliding Doors Gates Roof Lights Display Cases Special Purpose & Packaging Machines Precision Positioning Systems Handling Units Robotic Systems Cutting Machines Safety Guarding Extending Protective Systems Sliding Gates Automatic Pick & Place Transport (Military) Sliding Seats Protective Hatches Stretcher Extensions Transport (Naval) Sliding Hatches Pull-out Storage Transport (Automotive) Ambulance Sliding Systems Fire Fighting Vehicles Sliding Panels Transport () Seat Adjustment Sliding Doors Battery Removal Units Tel: info@automotioncomponents.co.uk 283
4 Curviline Technical Information Sizes and Types Curviline from Automotion Components Sizes 32,3 Types Size 16 (rail and slider) Constant radius 50 16,5 Variable radius rail Size 23 (rail and slider) The sliders have eccentric rollers that are adjustable with the thin spanner that is supplied with them. This allows the preload of the system to be set as required tight or free running. Using a pair of rails to reduce moment loads. s 1 - s 4 are Curviline Sliders. s 1 s 2 36,4 s 3 s 4 r Straight sections 284 Tel: info@automotioncomponents.co.uk
5 Technical Information How to Order Curviline Load Capacities Constant Radius Variable Radius Ordering Example L1978 CR Product Number α 2 Ordering Example width (16 or 23) L1978 VR Product Number width (16 or 23) r Radius: r (mm) 0120 upwards st Radius (mm) >120 1 st Angle: (α 1 ) C 0rad Slider Type C 0ax N C 0rad N L1978.C L1978.C Note: Reduce any moment loads by utilising two or more sliders and/or rails. α - - X Angle: α (0-360 ) r 2 α (>70 mm) Fixing hole type: CB - Counterbored CS - Countersunk TR - Threaded 2 nd Radius (mm) >120 - C 0ax nd Angle: (α 2 ) Curviline from Automotion Components Tel: info@automotioncomponents.co.uk 285
6 Curviline Curviline Slider size 16 l w 2 l 3 4 h 2 w 1 w 2 L1978.C16 w 3 h 3 Material Zinc plated steel (C43) rail and slider (body Fe360, rolle00cr6). Standard rollers (lubricated for life) with 2Z bearing dust shields. Special anti-corrosion plating (on request) along with stainless steel rollers anrs splash-proof bearing seals. Technical Notes Constant (L1978.CR16) and variable (L1978.VR16) radii rails can be produced. Tips Where moment loads are present use two or more sliders. Order No. w 1 w 2 w 3 w 4 l 2 l 3 h 2 h 3 N C 0rad L1978.C , ,7 M ,45 C 0ax N X Kg C 0ax C 0rad Tel: info@automotioncomponents.co.uk
7 Constant Radius s size 16 Curviline α w 1 Fixing Options L1978.CR16 Threaded Countersunk Counterbore Material Zinc plated steel (C43) rail (zinc plating to ISO 2081). Special anti-corrosion plating on request. Technical Notes Standard radii are shown below but any radius (from >120 mm) can be produced. Advise angle required and fixing option type. Temperature range -30 C to +80 C. weight 1,2 Kg/m. Tips Combine with curviline sliders L1978.C16. Recommended hole pitch on rail is 80mm. tolerance ± 0,5mm, angle tolerance ± 1. Order No. w 1 α Threaded Countersunk Counterbore L1978.CR xx 16, tba M6 M5 M5 L1978.CR xx 16, tba M6 M5 M5 L1978.CR xx 16, tba M6 M5 M5 L1978.CR xx 16, tba M6 M5 M5 L1978.CR xx 16, tba M6 M5 M5 L1978.CR xx 16, tba M6 M5 M5 L1978.CR xx 16, tba M6 M5 M5 L1978.CR xx 16, tba M6 M5 M5 L1978.CR xx 16, tba M6 M5 M5 L1978.CR xx 16, tba M6 M5 M5 L1978.CR xx 16, tba M6 M5 M5 Ordering Example L1978 CR X Product Number width Radius: r (mm) Angle: α Fixing hole type: CB - Counterbored CS - Countersunk TR - Threaded Tel: info@automotioncomponents.co.uk
8 Curviline Variable Radius s size 16 r 2 α 1 L1978.VR16 α 2 Fixing Options w 1 w 1 Threaded Countersunk Counterbore Material Zinc plated steel (C43) rail (zinc plating to ISO 2081). Special anti-corrosion plating on request. Technical Notes Standard radii are shown below but any radius (from >120 mm) can be produced. Advise angle required and fixing option type. Temperature range -30 C to +80 C. weight 1,2 Kg/m. Tips Combine with curviline sliders L1978.C16. Recommended hole pitch on rail is 80mm. tolerance ± 0,5mm, angle tolerance ± 1. Order No. w 1 & r 2 α 1 & α 2 Threaded Countersunk Counterbore L1978.VR16-xxx-xx 16,5 10 tba tba tba M6 M5 M5 Ordering Example L1978 VR Product Number widt st Radius (mm) 1 st Angle: (α 1 ) (>70 mm) 2 nd Radius (mm) 2 nd Angle: (α 2 ) Tel: info@automotioncomponents.co.uk
9 Curviline Slider size 23 Curviline l w 2 l 3 4 h 2 w 1 w 2 L1978.C23 w 3 h 3 Material Zinc plated steel (C43) rail and slider (body Fe360, rolle00cr6). Standard rollers (lubricated for life) with 2Z bearing dust shields. Special anti-corrosion plating (on request) along with stainless steel rollers anrs splash-proof bearing seals. Technical Notes Constant (L1978.CR23) and variable (L1978.VR23) radii rails can be produced. Tips Where moment loads are present use two or more sliders. Order No. w 1 w 2 w 3 w 4 l 2 l 3 h 2 h 3 N C 0rad L1978.C , ,5 12, ,5 M ,10 C 0ax N X Kg C 0ax C 0rad Tel: info@automotioncomponents.co.uk
10 Curviline Constant Radius s size 23 α w 1 L1978.CR23 Fixing Options Threaded Countersunk Counterbore Material Zinc plated steel (C43) rail (zinc plating to ISO 2081). Special anti-corrosion plating on request. Technical Notes Standard radii are shown below but any radius (from >120 mm) can be produced. Advise angle required and fixing option type. Temperature range -30 C to +80 C. weight 2,2 Kg/m. Tips Combine with curviline sliders L1978.C23. Recommended hole pitch on rail is 80mm. tolerance ± 0,5mm, angle tolerance ± 1. Order No. w 1 α L1978.CR xx 23 13,5 150 tba M8 M6 M6 L1978.CR xx 23 13,5 200 tba M8 M6 M6 L1978.CR xx 23 13,5 250 tba M8 M6 M6 L1978.CR xx 23 13,5 300 tba M8 M6 M6 L1978.CR xx 23 13,5 400 tba M8 M6 M6 L1978.CR xx 23 13,5 500 tba M8 M6 M6 L1978.CR xx 23 13,5 600 tba M8 M6 M6 L1978.CR xx 23 13,5 700 tba M8 M6 M6 L1978.CR xx 23 13,5 800 tba M8 M6 M6 L1978.CR xx 23 13,5 900 tba M8 M6 M6 L1978.CR xx 23 13, tba M8 M6 M6 Ordering Example L1978 CR X Product Number width Radius: r (mm) Angle: α Fixing hole type: CB - Counterbored CS - Countersunk TR - Threaded Tel: info@automotioncomponents.co.uk
11 Variable Radius s size 23 Curviline r 2 α 1 α 2 Fixing Options w 1 w 1 L1978.VR23 Threaded Countersunk Counterbore Material Zinc plated steel (C43) rail (zinc plating to ISO 2081). Special anti-corrosion plating on request. Technical Notes Standard radii are shown below but any radius (from >120 mm) can be produced. Advise angle required and fixing option type. Temperature range -30 C to +80 C. weight 2,2 Kg/m. Tips Combine with curviline carriages L1978.C23. Recommended hole pitch on rail is 80mm. tolerance ± 0,5mm, angle tolerance ± 1. Order No. w 1 & r 2 α 1 & α 2 Threaded Countersunk Counterbore L1978.VR23-xxx-xx 23 13,5 tba tba tba M8 M6 M6 Ordering Example L1978 VR Product Number widt st Radius (mm) 1 st Angle: (α 1 ) (>70 mm) 2 nd Radius (mm) 2 nd Angle: (α 2 ) Tel: info@automotioncomponents.co.uk
12 Curviline Technical Information Preload Curviline from Automotion Components Setting the Preload Slider Type Tightening Torque Nm L1978.C16 7 L1978.C23 12 If the Curviline system is delivered as a system, the sliders are already set with no clearance. In this case xing screws are secured with Loctite at the factory. If delivered separately, or if the sliders should be installed in another track, the eccentric rollers must be re-adjusted. Important: Loctite must be applied to the roller xing screws to prevent loosening. Wipe the raceways clean. Increase preload Reduce preload Lock to tightening torque Slightly loosen the xing screws of the rollers. The eccentric rollers are marked on the bottom of the bearing. Position the slider(s) at the ends of the rail. Insert the at spanner (provided) onto the hexagonal nut at the top of the roller. By turning the spanner clockwise the roller is pressed against the raceway and thus reduces the clearance. Please note that with increasing preload, the friction is also increased and thus the service life is reduced. Hold the roller with the spanner in the desired position and carefully tighten the xing screw. The exact tightening torque will be checked later. Move the slider on the rail and check the preload over the entire length of the rail. It should move easily and the slider should have no play at any point of the rail. Now tighten the xing screws to the speci ed tightening torque, whilst securing the roller bearing with the spanner. A special thread in the roller secures the set position. Nm 292 Tel: info@automotioncomponents.co.uk
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