GARAGE DOOR OPENER SYSTEM MODEL1056

Transcription

1 GARAGE DOOR OPENER SYSTEM MODEL56 NSTALLATON NSTRUCTONS AND OWNERS MANUAL READ THESE NSTRUCTONS CAREFULLY BEFORE NSTALLNG OR USNG THS OPENER. () --- WARNNG: --- DO NOT allow children to play in the area of the door or with radio control transmitt er or with pushbutton WARNNG:---- Door is under extreme spring tension. Repairs and adjustments, especially to cables and spring assembly, can be hazardous and can result in severe personal injury. Repairs and adjustments shou ld be performed ONLY by Qualified Door Service People. After installation is completed, place instructions in close proximity to garage door. () GENERAL NSTALLATON NOTES NSTALLATON NSTRUCTONS. SENSTVTY ADJUSTMENT OPERATON OWNER'S NFORMATON.. TROUBLESHOOTNG GUDE. WRNG SCHEMATC.... CARRAGE/TRACK ASSEMBLY PARTS LST POWER UNT ASSEMBLY. WARRANTY NDEX.PAGE. PAGE -9. PAGE 8. PAGE. PAGE. PAGE.PAGE 3. PAGE 4. PAGE 5. PAGE 6. BACK PAGE PN All-American Craftsmanship Made in U.S.A. /4/9

2 GENERAL NSTALLATON NOTES Preparing Door for Opener The following procedures must be performed before opener can be installed. Failure to complete the following procedures can cause opener failure and/or hazardous conditions which could cause personal injury.. Check working condition of door. Door should operate freely without sticking or binding, and should not have to be held up or down. Lubricate door rollers and hinges with SAE 3 wt. oil.. f any part of the door is worn or broken, call a qualified door service person to repair it before opener is installed. WARNNG Door is under extreme spring tension. Repairs and adjustments, especially to cables and spring assembly, can be hazardous and can result in severe personal injury. Repairs and adjustments should be peformed only by qualified door service people. 3. f door is equipped with a locking device, make it inoperative by permanently securing the locking bar in an unlocked position or remove. CAUTON Remove any lift or pull rope to avoid entrapment by rope when the door is opened. CAUTON t is recommended that the top section of door be strutted or reinforced on doors 6 feet wide or larger. CAUTON This opener cannot be installed on garage doors where the clearance is less than - /4". Clearance is the distance between the ceiling and the high arc of the door's travel. HEAllEl_ T HEAllRllllM! - 4" MN. CLEARANCE ' CELNG llgll nrc OF DOUR TJ.tOVEL WARNNG This opener is not designed for use with one piece doors. DO NOT USE lighted-type pushbutton. troubleshooting chart, page. See, CAUTON Opener must be properly grounded to prevent personal injury and damage to opener components. WARNNG DO NOT CONNECT ELECTRCAL POWER TO UNT UNTL NSTRUCTED TO DO SO. MPORTANT For proper and safe use of the installed opener, carefully read the Owners nformation beginning on Page. f:) Page

3 MPORTANT NSTALLATON NSTRUCTONS WARNNG- To reduce the risk of severe injury or death:. READ AND FOLLOW ALL NSTALLATON NSTRUCTONS.. nstall only on a properly balanced garage door. An improperly balanced door could cause severe injury. Have a qualified service person make repairs to cables, spring assemblies, and other hardware before installing the opener. 3. Remove all ropes and remove or make inoperative all locks connected to the garage door before installing opener. 4. f possible, install the door opener 7 feet or more above the floor. Mount the emergency release 6 feet above the floor. 5. Do not connect the opener to source of power until instructed to do so. 6. Locate the control button: (a) within sight of door, (b) at a minimum height of 5 feet so small children cannot reach it, and (c) away from all moving parts of the door. 7. nstall the Entrapment Warning Label next to the control button in a prominent location. nstall the Emergency Release., Marking. Attach the marking on or next to the emergency release. 8. After installing the opener, the door must reverse when it contacts a - / inch high object (or a by 4 board laid flat) on the floor. Page

4 NSTALLATON NOTE t is recommended that opener be mounted at least 7 feet from the floor.. Measure width of door to determine center and make a vertical line as shown in Figure. f door does not have a center stile or suitable material for attaching door bracket then door must be reinforced with steel at mounting point. This reinforcing member must attach to both top and bottom rail of the top section. This must be used on fiberglass and thin metal doors.. f suitable woodwork is not already in place, attach a " X 6" block of wood to center of header as shown in Figure. Continue vertical line on block. 3. Use level as shown in Figure to locate the high arc of door travel and make a horizontal line on the header /" above this point (See Figure ). 4. Rest header end of boom on top door section (extension spring door) or on torsion spring or shaft (torsion spring door) and powerhead on step ladder (see Figure 3). Note: Use a protective pad, such as cardboard, between ladder and opener to protect opener cover. 5. Position the bottom of the header bracket on the horizontal line and centered on the vertical line. Attach header bracket to header with two /4" X -3/4" lag bolts. 6. Manually raise door to a fully opened position. f necessary, use spacers between ladder and opener to obtain clearance between door and opener tracks. X 6 WOOD BLOCK HEADER HGH ARC OF DOOR ATTACHMENT FOR DOOR RRflCKET - ODORS WTllOUT [[NTER STJL[ CARPEHT ms LEVEL BOOM FGURE DOOR TROCK Hlf.H nrc OF ODOR TROVEL FGURE NOTE Carriage must be positioned near powerhead to prevent interference between door and carriage. FGURE 3 )' Page 3

5 , Position unit so that it is aligned (left and right) with the center of the door. Then attach rear of opener to ceiling joists as illustrated in Figure 4 or Figure 5. (See note) Side braces should be installed for stability. NOTE n order to obtain best performance it is important that the opener be installed as close to the door as possible. f the distance between the high arc of the door and the opener tracks is one inch or less, then the opener may be installed in a level postion. f the distance between the high arc of the door is in excess of one inch, the rear of the opener should be lowered so that the distance between the opener boom and the door (in a fully opened position) is approximately / to inch. f necessary, relocate the header bracket to maintain clearance at high arc of door. 8. Manually close door and check for clearance between top of door and opener tracks. f top of door hits opener tracks, raise header bracket as required to obtain sufficient clearance. 9. Attach pushbutton wire to terminals on Pushbutton. Mount Pushbutton approximately 6 feet from from floor (out of reach of children) on a wall next to garage access door. Attach the other end of pushbutton wire to terminals "Pushbutton" and "Common" on the rear of the opener. Remove backing from self-adhesive "ENTRAPMENT WARN NG" decal and attach to wall near pushbutton. Use mechanical means (i.e. screws or tacks) to attach decal if adhesive does not adhere to surface. CAUTON Pushbutton MUST be installed out of the reach of children. EXAMPLES FOR HANGNG POWERHEAD UNT SDE VEW FGURE 4 FGURES CELNG JOSTS MOUNTNG STRAPS. nstall door bracket on centerline of door as shown in Figure 6. The pivot hole in door bracket should be in line as close as possible with the top rollers of the door.., NOTE f door strut interfers with mounting of door bracket, move bracket below strut. DO NOT CUT OR MODFY DOOR STRUT. The illustrations below depict installation of door bracket, PN 5376-, on three types of doors. nstall bracket in the appropriate manner according to door type. WOOD DOORS STEEL DOORS FBERGLASS DOORS Cl!ftLN! DOOll CENlEll LNE OF POOll TOP RAL. Cl!HTl!R LH! OP' DOOR Ell'!'X'T lludng 8CAEW8 CEHlEll 8TLE llloncnc llllaccl!t CENTEll &TLE fu!nfollcnq BllACl<O CEHHR STLi! OR RENFORCNG BRACKET PLAC! BRACKET AGANST FllVET /4- X -/4" CARRAGE BOLTS B-3 X 5/8" SELF-EXTRUDNG SCREW - CUT on TABS TO m,.. BRACKET NSDE ttb-3 X 5/8" EXTRUDED CHANNEL SELF-EXTRUDNG SCREW FGURE 6 Page 4

6 WARNNG t is important that electrical power to opener be off when powerhead cover is removed. Electrical power must remain disconnected while making electrical connections. Keep hands and objects clear of powerhead )\" if electrical power is re-connected with cover off.. WRNG f local electrical codes require permanent wiring, it is recommended that such work be performed by a licensed electrician. Disconnect opener from any power source. Remove cover (4 screws). Remove and discard strain relief bushing from power cord. Remove wire connectors and disconnect power cord lead wires. Remove green ground screw and remove and discard Power cord. Connect conduit to opener frame through the 7/8" diameter hole. Use appropriate wire connectors and connect black power wire to the two () black wires (in opener) and white power wire to the three (3) white wires. CON NECT POWER GROUND WRE TO GREEN GROUND SCREW N OPENER USNG CUP WASHER (provided in hardware bag). MAKE SURE CONNECTON S SECURE. Retain wires in the wire clamps. Reinstall opener cover. POWER LEADS GROUND SCREW CONNECTORS GROUND SCREW CUP WASHER GROUND WRE CAUTON FGURE 7 OPENER MUST BE PROPERLY GROUNDED TO PREVENT PERSONAL NJURY AND DAMAGE TO THE COMPONENTS. To reduce the risk of electrical shock, this equipment has a grounding type plug, that has a third (grounding) pin. This plug will only fit into a grounding type outlet. f the plug does not fit into the outlet, contact a qualified electrician to install the proper outlet. Do NOT change the plug in any way. f a convenient electrical outlet has to be installed it is recommended that such work be performed by a licensed electrician. USE OF AN EXTENSON CORD S NOT RECOMMENDED. 5 VOLT 6 HERTZ GROUNDED ELECTRCAL OUTLET FGURE 8 Page 5

7 . PHOTOCELL NSTALLATON PROCEDURE NOTE: Overhead Door Corporation Photocell System is a safety device which operates by transmitting an invisible beam near the floor of the garage door opening. When the beam is uninterrupted, the automatic garage door opener will function normally. However, an obstruction in the path of the beam will cause the door to open fully when closing, or prevent an open door from closing. The Photocell system must be operating properly and be unobstructed for the door to close.. The Photocell mounting brackets included were designed to replace the bottom door track brackets. Mount the photocell., brackets to the wall and the door track centered 5 inches above the floor such that the photocell transmitter and receiver will face each other. The invisible beam must not be obstructed by moving door parts and must be broken by a 6" tall obstruction. Some installations may require this bracket to be mounted to the floor.. Route a pair of wires from the photocell receiver (the one with the LED) up to the powerhead. Connect one wire to the "photo" terminal on the receiver and the "photo" terminal on the powerhead. Connect the other wire to the "common" terminals. See wiring diagram below. NOTE: Polarity must be maintained. Overhead Door two conductor wire is P/N Secure the photocell receiver to bracket using the #8 screws provided. 4. Connect the photocell transmitter to the powerhead following the same procedure as in step above. 5. Mount the photocell transmitter to the bracket using the #8 screws provided. 6. Apply power to the photocell system by reconnecting the operator to AC power. The LED on the photocell receiver should be illuminated. f not illuminated, realign the units until the LED is constant. The photocell is adjustable in all planes. Adjustment is made by tightening the #8 screws holding the photocell to the bracket. The photocell will move in the direction of the screw being tightened. POWERHEAD TERMNAL STRP.. LED " D n z PHOTOCELL WRNG z D >: >: 8 (L l : 5" \J yoos / FLOOR"', #8 SCREWS (/ '---- J Page 6

8 HEADER EMERGENCY RELEASE OPERATON DECAL CARRAGE FGURE FGURE 3. Attach Yoke pieces to door bracket with 3/8" bolt and locknut. (See Figure ) Tighten locknut but do not compress yokes against door bracket -- Yokes MUST move freely. 4. Route pull cord through Manual Release Lever and adjust so that release handle is approximately 6 ft. from floor. Pull release handle and position Carriage approximately inches from front wall. See Figure. 5. Attach Door Arm to Carriage with clevis and hitch pin. Make sure door is fully closed and attach door arm to Yokes with two /4" bolts and nuts. Select holes in the arm and yokes that will allow carriage to remain in the approximate position shown in Figure. 6. Remove protective backing from emergency release decal and install on door near door bracket. See Figure. Use mechanical means (i.e. screws or tacks) to attach decal if adhesive does not adhere to surface. 7. nstall two rough service 6 watt (maximum) light bulbs, ODC P/N nstall light lens. Page 7

9 8. Door Travel Adjustments Adjust up and down travel limits to stop door in a fully opened and a fully closed position. See Figure 3. Travel limit adjustments are made by turning the slotted hex screws marked "Travel Control" on the outside of the opener cover. One screw controls door travel in the "Down" direction and the other screw controls door travel in the "Up" direction. See Figure 3. Each full turn of an adjusting screw will change the carriage travel about 5/8''. Turning a screw in the direction marked "More" will cause the door to move further in the direction controlled by that screw. FGURE3 TRAVEL CONTROL D t MORE (JP NOTE CAUTON The force needed to turn the adjusting screw within its adjusting range is minimal. Stops are provided at each setting range -- DO NOT use excessive force. n order for the safety reverse system to function properly, the down travel limit must be adjusted so that the door is closed t.iqb.tly, against the floor. 9. Adjustment and Testing of the Reversing System The proper adjustment and testing of the Reversing System is important for the safety of everyone who uses your door and opener. Failure to properly adjust and test may result in serious personal injury from a closing garage door. The System consists of an electronic device that senses motor slowdown due to increased load. WARNNG The Reversing System is a safety feature that reverses the door's travel and returns it to the fully open position if the door encounters an obstruction or resistance while closing. r'r :f' @] F- F SC The force level is indicated by the small green light located next to the less force button as shown. One flash followed by a pause indicates that it is set for the least force that the door will exert on an obstruction. Two to seven flashes indicate six more increased force levels. The final maximum force level displays a continuous light. The force level indicator displays the force level at all times. Operate the door and set the level to the lowest force that guarantees proper door operation. Each push of the "F +'"more or "F-" less force buttons will set the level accordingly. Do not increase force to compensate for a binding or sticking door. f the force level indicator is on continuously read warning below. WARNNG f satisfactory operation of the door/opener cannot be achieved by following the instructions above, disconnect the opener from the door by pulling the emergency release rope, then check operation of the door alone. f door balance, rollers, and hinges operate smoothly, without striking or binding in the jambs, reconnect the opener and repeat the sensitivity adjustment procedure. f door/opener operation is still unsatisfactory, contact an Overhead Door Distributor. As a final check, place a - /" thick board on the floor in the center of the door. When the door strikes this board it should reverse within seconds and fully open. f it does not, go to step. For your safety, it is recommended that the reversing mechanism be adjusted to perform properly. Check it every six months or call a professional door service person to check it for you. f, for any reason, the opener is not functioning properly, immediately disconnect the opener from the door (Emergency Release Operation) and do not reconnect until the problem is corrected.. f opener fails to reverse on the - /" inch obstruction (as outlined in Step 9) with force adjustment set at maximum, then the following steps should be performed. A. Re-adjust the down travel limit so that the door is being driven more tightly against the floor. B. ncrease the length of the door arm assembly by moving the yokes to a lower set of holes on the door arm. This may require that the down travel limit be re-adjusted to prevent door reversing at the floor. Page 8

10 . PHOTOCELL TEST PROCEDURE. With the garage door fully open, place an object such as an empty box in the path of the sensor to break the invisible beam. The red LED will go off. )\. Depress the wall pushbutton. The door should move down for one second, stop, and reverse. 3. Remove the object blocking the sensor beam and test the safety function as follows: With the pushbutton or transmitter, start the door closing, then interrupt the photocell beam. The door should stop, pause, and reverse to the full open position.. LATCH NSTALLATON NSTRUCTONS To be assembled after opener installation is complete and travel limits are adjusted. Run opener to a fully closed poston. Place Latch Lever Assembly over the opener tracks (between opener tracks and chain) with lever pointing toward opener Powerhead... Position the assembly so that the spacing between the engagement pin and the notch in the latch lever is approximately /4" to /". Secure latch lever assembly to opener tracks with two "J" bolts. /4' - MPORTANT SAFETY NSTRUCTONS WARNNG - TO REDUCE THE RSK OF SEVERE NJURY OR DEATH:. READ AND FOLLOW ALL NSTRUCTONS.. Never let children operate, or play with door controls. Keep remote control away from children. 3. Always keep moving door in sight and away from people and objects until it is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVNG DOOR. 4. Test opener monthly. The garage door MUST reverse on contact with a - /" inch object (or a by 4 board laid flat) on the floor. f adjusting either the force or the limit of travel, retest the door opener. Failure to adjust the opener properly may cause severe injury or death. 5. f possible, use the emergency release only when the door is closed. Use caution when using this release with the door open. Weak or broken springs may cause the door to fall rapidly, causing injury or death. 6. KEEP GARAGE DOOR PROPERLY BALANCED. See owner's manual. An improperly balanced door could cause severe injury. Have a qualified service person make repairs to cables, spring assemblies and other hardware. 7. SA VE THESE NSTRUCTONS. Page 9

11 OPERATON On initial power application or after a power failure, the motor will always run first in the open direction when signaled from either the transmitter or wall pushbutton. Thereafter opener always restarts in the direction opposite its last run. TO START OPENER: TO PARK DOOR: Press transmitter pushbutton or wall pushbutton time. Press transmitter pushbutton or wall pushbutton while door is opening. For your safety door cannot be parked while closing.. When "Emergency" or "Manual" operation of door is required, pull red release cord suspended from carriage (trolley). f the photocell system is inoperable, the door can be closed by constant push on the wall pushbutton, but not the transmitter. The pushbutton or transmitter can still be used to open the door.. To reconnect the opener, place the manual release lever in the horizontal position and run the opener. t will automatically reconnect. 3. f light does not work when opener is in use, replace light bulb. Use 6 watt rough service Overhead Door bulbs. To remove the lens, apply rearward force to the front tab of the lens with thumb, pull down and out. Replace lens by inserting rear retainer tabs into their holes and pushing up on the front of the lens to snap tabs into place. 4. Oil door hinges, rollers, and springs once each year with 3 weight oil. Wipe off any excess oil. 5. Transmitter is equipped with a volt battery. Do not substitute with any other voltage battery. 6. Opener motor is protected against burnout by an internal protector which will stop motor if door is opened and closed too many times in succession, or if some other overload condition exists. f motor stops, allow it to cool -5 minutes, then press wall pushbutton to resume operation. WARNNG Door is under extreme spring tension. Repairs and adjustments, especially to cables and spring assembly, can be hazardous and can result in severe personal injury. Repairs and adjustments should be performed ONLY BY QUALFED OVERHEAD DOOR DSTRBUTORS. 7. t is suggested that every 6 months door be disconnected from opener and manually operated. Door should open and close freely. f door does not operate freely, contact an authorized Overhead Door Distributor. 8. n normal applications, lubrication of opener rotating and sliding parts is not required. Motor is permanently lubricated. 9. DO NOT lubricate boom. t is possible a film may develop on the nylon carriage. This film may cause binding in freezing weather. To correct, spray boom, or either side of carriage, with a spray lubricant (WD 4, LQUD WRENCH, etc.). Run opener open and closed, then wipe boom clean. Page

12 OWNERS NFORMATON Transmitter Visor Clip Mounting -,--H-o_w_T_o_S_e_t_O_p_e_r_a_t_o_r_S_e_c_u_r_i t_y_c_o_d_e TRANSMTTER Attach transmitter visor clip as shown. VSOR CLP NOTE: Five different transmitter codes may be programmed that will control the same operator. This feature is provided to allow you to use the Digital Access Control (Wireless Keyless Entry). temporary authorization of another transmitter (service personnel) and future product offerings. t must be remembered that "ANY" of the five codes programmed will control the operator.. Check the operator for proper operation from the wall pushbutton. \ TRANSMTTER Suggested placement of transmitter on sun visor. Your Radio Control System Your Trinary Digital Control is designed to give years of trouble-free service. The concept of Digital Control allows you to easily change the coding of your control should you experience interference from other transmitters. WARNNG. DO NOT perform any of the following steps until the garage door opener has been properly installed and tested as outlined in the installation instructions.. BE SURE ALL PERSONS AND OBJECTS ARE CLEAR OF THE DOOR BEFORE PERFORMNG THE FOLLOWNG STEPS. How To Set Transmitter Security Code. OPENNG THE CASE Remove visor clip by pulling it back out of the groove. Remove the exposed screw. Squeeze the upper housing half at the grooved area to separate from the lower housing.. SETTNG THE CODE SWTCH The code switch is located on the end opposite the battery. Note that each of the nine switches has THREE positions. The first three code switch positions are reserved for multi-button transmitter coding. These first three positions MUST be set to "--". The last six positions can be set to the pattern of your choice.. Momentarily push the security code (SC) button located in the garage door operator back panel as illustrated. The operator's light bulb will flash F- F+ SC CONTROLLER BOARD F- F- SC 3. Push the Transmitter button for approximately one second and release. The operator light bulb will flash twice, indicating that the code was accepted. ' 4. Repeat step 3 waiting for the bulb to flash three, four, and five times. After the fifth code entry, the operator light bulb will remain on for approximately five seconds, indicating the programming is complete. 5. The operator will now respond to the transmitter pushbutton. Multiple Security Code Entry nstructions. f a particular code is to be removed or changed, the location may be accessed by pressing the SC (code entry) button. The first press will cause the operator light bulb to flash once. This is position and a new code or another existing code may be entered using the desired coded transmitter. To access another position, "D NOT" enter a code but push the security code (SC) button until the desired location is accessed by the number of flashes of the operator light bulb.. The following table is provided for the convenience of recording the programmed security code. MULTPLE SECURTY CODE ENTRY TABLE Code Position Transmitter dentification 34567R9 Code Position Code Position 3 Transmitter dentification Transmitter dentification NOTE: This device complies with FCC rules part 5. Operation of this device is subject to the following two conditions:. This device may not cause harmful interference.. This device must accept any interference that may be received, including interference that may cause undesired operation. Code Position 4 Code Position 5 Transmitter ldnetification Transmitter dentification NOTE: dentical codes may be entered in any of the locations. This allows easy removal of a code with a transmitter that you wish to remain authorized. Page

13 TRANSMTTER SERVCE HNTS * Requires the assistance of a qualified repairperson. NOTE: \ f you have two transmitters, and one does not work, it is reasonable to assume the problem is in the transmitter. However, when you have one transmitter and it does not work the problem may be in the receiver. When returning the controls to the factory for service, it is always recommended that you send the receiver and all the transmitters so they can be tested as a set. When writing to the factory for assistance or when returning a control for repair be sure to include the following information: SYMPTOM Opener light flashes at second intervals for 7 seconds. Opener light flashes at -/ second intervals for 5 flashes. POSSBLE CAUSE Photocell Wiring open. Photocell inoperable or misaligned. Short in wall pushbutton, lighted pushbutton or pushbutton circuit.. Number of Transmitters. Door opener Model No. and Manufacturers Name 3. Date Unit was nstalled Opener inoperative from Both limit switches are on transmitter or pushbutton when (Door at one and the other pressed but Opener light defective). flashes at / second intervals Defective opener wiring. for 5 flashes. 4. Nature of Difficulty f you have purchased only one transmitter and you wish to purchase a second one, specify the frequency found on the white sticker on the back of the transmitter. REPLACNG THE BATTERY:. Remove the visor clip by sliding it out of the groove.. Remove the exposed screw. 3. Squeeze the upper housing half at the grooved area and separate from the lower half. 4. Gently pry the battery up until it separates from the clips. 5. Replace only with Overhead Door A3 or equivalent volt battery. Any other voltage may damage the transmitter and void the warranty. TROUBLESHOOTNG GUDE This troubleshooting guide shows malfunction symptoms and their possible causes. Use it to help determine the cause of a problem. Disconnect power to the opener before opening the cover. The microprocessor does a self test when power is connected to the opener, when the pushbutton or transmitter button is pushed, and at the end of the light timing cycle. The self test shows a system problem by flashing the opener light. Opener inoperative from transmitter and pushbutton. Door will not open using radio or pushbutton when pressed. Door will not open using radio but will with pushbutton. Doorartsdown,ruM second and reverses. Door runs down, hits floor and reverses within / second. Door starts down, runs longer than second, then reverses. Door raises, carriage hits powerhead. Door runs up, won't run down. Door runs down, won't run up. Door runs down, hits obstruction, does not reverse immediately, but reverses in 3 seconds. Motor runs, door will not open. Door drives into powerhead and does not stop running until thermal shutdown. Reset power to opener. *Defective circuit board. Short in wall pushbutton, lighted pushbutton or pushbutton circuit. Defective transmitter, check battery in transmitter. *Defective radio receiver. *Reversing System indicating fault. mproper adjustment of down limit switch. *Defective limit switch. *Defective circuit board. Obstruction in doorway or roller pathway. Hard operating or defective door. Sensitivity force level is set too light. mproper adjustment of up limit switch. Limit switch defective. *Circuit board defective. *Down limit switch or circuitry open. *Circuit board defective. *Up limit switch or circuitry open. *Circuit board defective. *Circuit Board defective. Broken chain, drive sprocket or drive gear. *Defective circuit board. Page

14 JCi WRNG SCHEMATC PHOTO PUSHBUTTON COMMON PHOTOCELL LGHT SECURTY 4VDC A B c D *C EXTERNAL JUMPER S REQ'D BETWEEN ECURTY!El AND 4V DC (F) WHEN SECURTY OPTON!SNOT USED. JUMPER MUST BE REMOVED WH THAT OPTON S SELECTED. RECEVER PHOTOCELL - YEL TRAN ;MTTER t-- BLU f-- f ::J BRN RED VONVHT -BLK VO RED BLU - VONVHT DOWN LMT SWTCH - RED UPLMT l '"Tr-u L_ lvo SENSOR T BOARD >< _J "' GD.! BLK L WHT L GRN _c-- GND. «J BRN ).l K K 9 K 8 B).l BLK K 7 ACB BOARD K 6 «6 BLU K 4 J3 6).l RED f CAP. K 3 J l K BLK K WHT \3 6).l./"' M GND. WHT MC 'c /LAMPS'( / / ' MODELS 66 AND 566 HAVE ONE LAMP COMMON _.., '-=--, -'

15 CARRAGE/TRACK ASSEMBLY LLUSTRATED PARTS BREAKDOWN,,'. 39 ' R FOR FELD A TACHMENT OF TRAC< TO POWERHEAD USE: /4" - X 5/8" SCREW 4" LOCKWASHER 4" llex NUT L- 6? LST OF LLUSTRATED PARTS TEM PART NUMBER DESCRPTON OTY TEM PART NUMBER DESCRPTON BRACKET, FRONT SPREADER BOLT, TRACK /4- X 9/6" PN, COTTER PULLEY, CHAN CHAN ASSY, 7' DOOR CHAN ASSY, 8' DOOR CARRAGE CYLNDER, CARRAGE SCREW, EXTRUDNG 8-3 X 5/8" BRACKET, CHAN GUDE BOLT, HEX HEAD /4- X " NUT, KEPS / GUDE, SLDE TRACK, CARRAGE 7' DOOR TRACK, CARRAGE 8' DOOR BOLT, HEX HEAD 3/8-6 X " NUT, HEX LOCK 3/8-6 PN, ENGAGEMENT " PN, CLEVS ARM, DRAWBAR YOKE BOLT, CARRAGE /4- X -/4" SCREW, LAG BRACKET, DOOR PN, CLEVS /4 X " PN, HTCH / SPRNG, CARRAGE PN, COTTER 5/64 X 3/4" LEVER, RELEASE BRACKET, LATCH LEVER LEVER, LATCHNG RAMP, LATCH LEVER SCREW, HEX #6 X 3/8" PN, LEVER PN, COTTER WASHER, FLAT QTY Page 4

16 POWER UNT ASSEMBLY PARTS LST BREAKDOWN TEM PART NO. DESCRPTON TEM PART NO. DESCRPTON SHELD, LGHT BUSHNG, SNAP 3/8" COVER ASSEMBLY SWTCH, LMT MOTOR PLATE ASSEMBLY SCREW, MACH 4-4 X 5/8" FH NUT, KEPS LOCATOR, DOWN LMT SWTCH MOTOR, SPLNE SHAFT 6 POLE LOCATOR, UP LMT SWTCH PN, GEAR DLER BUSHNG, /" ROTOR, OPTC ASSY WELDMENT BRACKET, LMT SWTCH BRACKET, GEAR KEEPER PN, CLEVS.45 DA. SCREW, THDF #-3 X 3/8" PN, CLEVS.83 DA. CAPACTOR, MFD V SCREW, ADJUSTNG LMT SWTCH GEAR ASSEMBLY, MAN DRVE PN, COVER (KEEPER) LA MPH OLDER SCREW, THDF 6-3 X 3/8" SCREW, THDF 6-3 X 3/8" NUT, LOCK -3 SHAFT OUTPUT, COLD HD NUT, KEPS /4- MAN BRACKET CLP, WRE SPACER, MOTOR PLATE CHAN, ROLLER #65 X PTCH BUSHNG, 5/8" l.d HARNESS ASSEMBLY, CONTROL NS COLLAR, SET 5/8" l.d CLAMP, CAPACTOR LA MPH OLDER NUT, HEX LOCK -4 NS GROMMET, PLASTC HARNESS, POWER NS CONTROLLER, ACB 93, FREQ 3 57 CONTROLLER, ACB 93, FREQ CONTROLLER, ACB 93, FREQ WASHER, LOCK #8 SCREW, THDF 6-3 X 3/8" (GREEN) NS SCREW, RHMS 4-4 X 5/8" COVER, COPS BOARD NUT, KEPS 4-4 PANEL, FRAME END BOARD ASSEMBLY, OPTO SENSOR BUSHNG, STRAN RELEF WASHER, NYLON NS CORD, POWER 64 BRACKET, TRACK SCREW, SET /4- X /4" PROTECTOR, SURGE 66 STRP, TERMNAL 6 LUG TX ML SW ODC GRAY NS BUSHNG, SPLT SNAP TX ML SW ODC GRAY NS FRAME, MAN TX ML SW ODC GRAY NS SPROCKET 9 TOOTH D-BORE WASHER, WAVE NS NUT, TRAVEL 69 ACTUATOR, BOTTOM LMT SWTCH CLP, ARROW PN, TRAVEL NUT RETANER SCREW, THDF 8-3 X 3/8 *NS - NOT SHOWN Page 5

17 POWER UNT ASSEMBLY LLUSTRATED PARTS BREAKDOWN Page 6

18 LMTED WARRANTY The authorized distributor of Overhead Door Corporation products whose name appears below ("Seller") warrants this product to be free from defects in material and workmanship under normal use and service. This warranty extends only to the original consumer ("Buyer"). During the following periods after the sale, Seller shall furnish goods and services indicated to repair or replace any portion of the system determined by Seller to be defective: All Overhead Door residential garage door openers are sold with a limited lifetime warranty on the motor, for as long as you own your home, and a one year limited warranty for workmanship, materials, and installation. See your Overhead Door distributor for details. The foregoing represents Seller's sole obligation under this warranty, and is conditioned upon Buyer giving notice to Seller within the respective warranty period. Proof of purchase is required. f Seller concludes that repair or replacement is necessary, Seller will commence work within a reasonable time after the decision to repair or replace is made. This warranty does not apply if the system has been altered or repaired by any person not authorized by the Seller, or has been subject to misuse, neglect or accident. SELLER ASSUMES NO LABLTY FOR NCDENTAL OR CONSEQUENTAL DAMAGES, WARRANTES MPLED BY LAW ARE LMTED N DURATON TO ONE YEAR FROM THE DATE OF SALE. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not allow limitations on how long an implied warranty lasts, and some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may nqt apply to you. PARTS AND SERVCE For parts and service, contact the nearest Distributor. When ordering parts, please specify: MODEL NUMBER PART NUMBER PART DESCRPTON Repairs to transmitter and receiver should be performed by a qualified repairperson. See Radio Control nstructions. All-American Craftsmanship Made in U.S.A.