Tank Car Task Force DOT117 Phase 3 Recommendations ( )

Transcription

1 New Elements: Jacket Material Specification (New Element) Proposed: o New Element o Conditionally Mandatory Tank Jacket Head Material Specification (New Element) Thermal Protection System (New Element) Jacket Material Specification Tank Car Task Force DOT117 Phase 3 Recommendations ( ) BXX1 The equipment material characteristics including specification and grade for the tank jacket Permissible Values for BXX ASTM A1011 TBD Based on TCC reviewing Appendix M and building a table for Jacket Material Specifications. This table will align with this UMLER element and the 4 2 online application system element. Once permissible values are determined the format will match A257 and A254 Validation Rule for BXX1 When Tank Jacket Material (B204) equals N, A, or S Tank Jacket Material Specification (BXX1) is required NOTE: DOT117 tank jacket material requirement (49 CFR ) This element is used in determining major tank class 17. See Appendix N for explanation. Tank Jacket Head Material Specification BXX2 The equipment material characteristics including specification and grade for the tank jacket head Permissible Values for BXX ASTM A1011 TBD Based on TCC reviewing Appendix M and building a table for Jacket Material Specifications. This table will align with this UMLER element and the 4 2 online application system element. Once permissible values are determined the format will match A257 and A254 Validation Rule for BXX2 When Tank Jacket Material (B204) equals N, A, or S Tank Jacket Material Head Specification (BXX2) is required NOTE: DOT117 tank jacket material requirement (49 CFR ) Thermal Protection System BXX7 Identifies the existence of a Thermal Protection System that meets 49 CFR (a), (b), or (c). Permissible Valves for BXX7 E Equipped Validation Rule for BXX7 Thermal Protection System is mandatory if the 4 th character of the Stencil Shipping Specification (A237) is equal to J, T, P, or R NOTES: This element is used to identify when a tank car is equipped with a thermal protection system that meets the requirements of 49 CFR The applicablity of the element is mandatory when specified by one of the following subparts of 49 CFR (DOT117J) (DOT117P) (DOT117R) (b)(4) (Thermal Protection Requirements for pressure tank cars) This element is used in determining major tank class 17. See Appendix N for explanation. COMMENTS: 12/15/2016 TF agrees to table this proposed element until such time the Appendix M TF develops a Jacket Material Specification Table. Action AAR Staff to forward request to T95.26 chair. 10/14/15 - Task Force withdraws request for new element. 10/14/15 - TF would like to move forward with developing a hybrid approach and come up with a generalized list of permissible values. Need to formulate the rules for the new permissible values for inclusion in the matrix. 12/15/ Discussion: TF agrees to move forward with this new element with a single permissible value E when required by the stenciled DOT specification (b)(4) Ultimately reflected in the DOT specification of J cars. Action Umler Rep add note to A230 When BXX7 is E, then A230 must be either C or V and A237 must be either 117J100W or 117R100W. See DOT 117 rules matrix below. 1/5/ Discussion: At the time of implementation the element ID will be selected in place of BXX7. Action UMLER Rep create / verify validation rule(s) for A237, A230, and BXX7. The intent is to match each requirement. UMLER will use standard

2 validation rule language. Shawn Petway to work the language. 3/28/2017 TF members discussed the proposed Railinc Language in yellow. This will not work because it only allows E for DOT117 s. This needs to be reworked. Update Existing Elements: Top Fittings Top Fittings Protection Mandatory Protection (A264) Proposed: o Add permissible F A264 Identifies the existence of top fittings protection associated with preventing loss of commodity due to rollover. For example, Sulfuric Acid rollover protection, pressure car fitting bonnets, etc. Does not include weather proofing on gen serv tank cars Permissible Values for A264 A Equipped per M 1002 Chapter 2, paragraph (Acid Cars) E Equipped per M 1002, Appendix E, paragraph (non pressure cars) F Equipped per 49 CFR (h) (DOT117R tank cars) P Equipped per 49 CFR (c) (pressure style housing) R Equipped per 49 CFR (a)(1) (9 MPH Rollover) S Alternative Protection Shear Off Valves Applied per 49 CFR (a)(2) T Equipped with Top Skids N Unequipped Y Equipped with other than M 1002, Appendix E, paragraph Z Unknown, built prior to 7/1/1997 Validation Rule for A264 Tank Top Fittings Protection is required for tank cars with a Built/Rebuilt (Birth) Date on or after July 1, 1997 Tank cars built on or after July 1, 1997 cannot have a Tank Top Fittings Protection setting of Z (unknown) Tank Top Fittings Protection cannot be reported as A, E, N, or Z for Tank Major Classes of 37 62, 64 65, 67, 80 81, if the Built/Rebuilt Date is on or after July 1, 1997 Permissible value E may be reported only if A237 Stenciled Shipping Specification begins with 111, 117 or 211. If Stenciled Shipping Specification (A237) begins with 117R, the Top Fittings Protection must be E or F. If Stenciled Shipping Specification (A237) begins with 117J or 117P, the Top Fittings Protection must be E. Tank built on or after December 1, 2015 cannot have a Tank Top Fittings Protections setting of Y. COMMENTS: 12/15/ Discussion: TF members agreed to move forward with adding permissible value F to match changes made to DOT117s in HM-251C final rulemaking (FAST Act). Note - TC is considering different top fitting protection for TC117R 1/5/ Discussion: Action UMLER Rep - Shawn Petway to create / verify validation rule(s) for A264 to support the DOT117 rules matrix (see also highlighted statements for edits) NOTES: This element is used in determining if the tank car meets CPC 1232 Compliance (B522). See CPC 1232 Compliant (B522) for explanation. Permissible value R is intended for tank cars built on or after March 16, 2009 used for the transportation of PIH materials and marked in accordance with 49 CFR (e). (Example: DOT105J600I) Permissible value N is intended for tank cars unequipped with top fittings protection that prevents the loss of commodity due to rollover or for protective housings as described by 49 CFR (g), which are only for weather proofing. Refer specifically to 49 CFR 179, AAR Specification M 1002, and the approved Certificate of Construction to identify the type of valid top fitting protection This element is used in determining major tank class 17. See Appendix N for explanation.

3 Insulation Type (A142) Proposed: o Modify element name o Create new business rule for DOT117R s Insulation / Thermal Protection Type A142 Describes the type of material(s) used for the equipment insulation / thermal protection of the tank car. Permissible Values for A142 No Changes Validation Rule for A142 If B259 Insulation / Thermal Protection Thickness (B259) is not reported blank, A142 then Insulation / Thermal Protection Type must not be reported blank or must be Unequipped B259 If Insulation / Thermal Protection Thickness (B259) is reported, then requires Insulation / Thermal Protection Type, and A142 the Protection Type must be populated with anything other than cannot be reported UE (Unequipped) When Insulation / Thermal Protection Type is CK Cork (CK), then Compartment Count (A052) must be 1 Insulation / Thermal Protection Type cannot be reported as UE Unequipped if Stenciled Class Shipping Spec (A237) is 105Axxx, 105Sxxx, 111A100W3, 111A100W4, 113xxx, 115xxx, 204W, 206W Insulation / Thermal Protection Type must be reported as UE Unequipped if Stenciled Class Shipping Spec (A237) is 112Axxx, 112Sxxx, 114Axxx, or 114Sxxx Insulation / Thermal Protection Type is mandatory if the 4th character of the Stenciled Class Shipping Spec (A237) is equal to J or R Insulation / Thermal Protection Type must be reported as SP Spray On Foam (SP) if 4th character of the Stenciled Class Shipping Spec (A237) is T A118 Head Protection Type (A118) must not be reported as C if the 4th character of the Stenciled Class Shipping Spec (A237)is T No DOT117R specification can have a built date (BLDT) after 5/8/2015 NOTES: This element is used in determining major tank class 17. See Appendix N for explanation. 12/15/ Discussion: TF members agreed to add thermal protection to element name to match HM-251C final rulemaking (FAST Act). TF members agreed that B259 needs similar name change to reflect insulation / thermal protection thickness. A note needs to be added in B259 to describe how the thickness is measured. Possibly put a sketch. Action - Shawn Petway UMLER Rep to review for standard UC language. 1/5/ Discussion: TF agrees that B259 reported thickness should match the thickness value as reported on the AAR certificate of construction (Form 4-2 element 25). Added mandatory requirement if 4 th character of Stenciled Shipping Specification is R Action UC to review also highlights and other editorials for consideration. Add the highlighted values to the Final Rules Matrix for DOT117 s GLOBAL NOTE: Each element affected by this matrix must include the following note: This element is used in determining major tank class 17. See Appendix N for explanation. Minimum requirements for DOT117J100W, DOT117R100W, and DOT117P100W per 49 CFR A237 Tank Stencil Specification DOT117J*** DOT117R*** 3 DOT117P*** BLDT Built date Must be built before 5/8/2015 B207 Tank Major Class B204 Tank Jacket Material N N Approved by FRA 2 BXX3 Jacket Thickness >= Approved by FRA 2 A257 Tank Shell Material Spec = 128B As Built 1 Approved by FRA 2 A258 Tank Shell Thickness >= Approved by FRA 2 B208 Tank Shell Material Norm Y As Built 1 Approved by FRA 2 A254 Tank Head Material Spec = 128B As Built 1 Approved by FRA 2 A255 Tank Head Thickness >= Approved by FRA 2 B203 Tank Head Material Norm Y As Built 1 Approved by FRA 2 A118 Head Protection Type F F Approved by FRA 2 B105 Head Protection Thickness >= Approved by FRA 2 BXX7 Thermal Protection System E E E B259 Insulation/Thermal Protection Thickness >= Approved by FRA 2

4 B543 Bottom Outlet Valve Actuation A, B, C, or D A, B, C, or D A, B, C, or D A264 Top Fittings Protection E E or F E A230 Safety Relief Device Type C or V C or V C or V * Bottom Outlet Valve Actuation (B543) is only required when Bottom Outlet/Fitting Type (A308) equals B, C, E, or G and Bottom Outlet Valve Type (B542) equals A, B, C, or E. NOTES: 1. Permissible value shall be as built based on the approved AAR Certificate of Construction 2. Approved by FRA Selection of DOT117P requires approval from the FRA per 49 CFR (a) 3. Built date for DOT117R must be before 10/1/2015 Commented [FM1]: Move under B543 as a validation rule. 1/5/2017 Rules Matrix discussion: TF agreed with new element BXX7 in rules matrix. The TF agreed to remove BLDT from the matrix for three reasons, a) BLDT wasn t implemented in the original UMLER release for Phase 1 or 2 of DOT117 elements, b) added new matrix note 2 to communicate the built date requirement of HM-251B (Final Rule) and, c) there is no precedent for a validation rule tying A142 stenciled shipping specification to the tank car built date (BLDT). A072 Design Shipping Cont Spec A072 The Department of Transportation (DOT) design specification as built Permissible Values for A DOT A 103AALW 103ALW 103ANW 103AW 103BW 103CW 103DW 103EW 103W 104W 105A100ALW 105A100W 105A200ALW 105A200F 105A200W DOT 103A DOT 103AALW DOT 103ALW DOT 103ANW DOT 103AW DOT 103BW DOT 103CW DOT 103DW DOT 103EW DOT 103W DOT 104W DOT 105A100ALW DOT 105A100W DOT 105A200ALW DOT 105A200F DOT 105A200W

5 105A300W 105A400W 105A A500I 105A500W 105A600I 105A600W 105J100W 105J200W 105J300W 105J400W 105J500I 105J500W 105J600W 105S100W 105S200W 105S300W 105S400W 105S500W 105S600W 106A A500X 107A 109A100ALW 109A200ALW 109A300ALW 111A100ALW 111A100ALW1 111A100ALW2 111A100F1 DOT 105A300W DOT 105A400W DOT 105A500 DOT 105A500I DOT 105A500W DOT 105A600I DOT 105A600W DOT 105J100W DOT 105J200W DOT 105J300W DOT 105J400W Major Class 94 DOT 105J500I DOT 105J500W DOT 105J600W DOT 105S100W DOT 105S200W DOT 105S300W DOT 105S400W DOT 105S500W DOT 105S600W DOT 106A500 DOT 106A500X DOT 107A DOT 109A100ALW DOT 109A200ALW DOT 109A300ALW DOT 111A100ALW DOT 111A100ALW1 DOT 111A100ALW2 DOT 111A100F1

6 111A100F2 111A100W 111A100W1 111A100W2 111A100W3 111A100W4 111A100W5 111A100W6 111A100W7 111A60ALW 111A60ALW1 111A60ALW2 111A60F1 111A60W1 111A60W2 111A60W6 111A60W7 111J100W2 111J100W3 111J100W4 111S100ALW 111S100ALW1 111S100ALW2 111S100W1 111S100W2 111S100W3 111S100W5 111S100W6 111S60ALW1 111S60ALW2 DOT 111A100F2 10 and 18 Major Class (ICC or DOT) DOT 111A100W1 DOT 111A100W2 DOT 111A100W3 DOT 111A100W4 DOT 111A100W5 DOT 111A100W6 DOT 111A100W7 DOT 111A60ALW DOT 111A60ALW1 DOT 111A60ALW2 DOT 111A60F1 DOT 111A60W1 DOT 111A60W2 DOT 111A60W6 DOT 111A60W7 DOT 111J100W2 DOT 111J100W3 DOT 111J100W4 DOT 111S100ALW DOT 111S100ALW1 DOT 111S100ALW2 DOT 111S100W1 DOT 111S100W2 DOT 111S100W3 DOT 111S100W5 DOT 111S100W6 DOT 111S60ALW1 DOT 111S60ALW2

7 112A200W 112A340W 112A400F 112A400W 112A500I 112A500W 112A600I 112J340W 112J400W 112S200W 112S340W 112S400W 112S500W 112T200W 112T340W 112T400W 113A175W 113A60W 113A90W 113B60W 113C120W 113C60W 113D120W 113D60W 114A340W 114A400W 114J340W 114J400W 114S340W 114S400W DOT 112A200W DOT 112A340W DOT 112A400F DOT 112A400W DOT 112A500I DOT 112A500W DOT 112A600I DOT 112J340W DOT 112J400W DOT 112S200W DOT 112S340W DOT 112S400W DOT 112S500W DOT 112T200W DOT 112T340W DOT 112T400W DOT 113A175W DOT 113A60W DOT 113A90W DOT 113B60W DOT 113C120W DOT 113C60W DOT 113D120W DOT 113D60W DOT 114A340W DOT 114A400W DOT 114J340W DOT 114J400W DOT 114S340W DOT 114S400W

8 114T340W 114T400W 115A60W1 115A60W6 117A100W 117P100W 120A100W 120A200ALW 120A200W 120A300W 120A400W 120A500W 120A600W 120J200W 120J600W 201A25 201A70W DOT 114T340W DOT 114T400W DOT 115A60W1 DOT 115A60W6 DOT 117A100W DOT 117P100W DOT 120A100W DOT 120A200ALW DOT 120A200W DOT 120A300W DOT 120A400W DOT 120A500W DOT 120A600W DOT 120J200W DOT 120J600W AAR 201A25 AAR 201A70W 203 AAR DW 203W 204W 206W 207A20W 207A28W 207A40W 207A48W 207A60W 207A80W 211A100ALW1 211A100W1 AAR 203DW AAR 203W AAR 204W AAR 206W AAR 207A20W AAR 207A28W AAR 207A40W AAR 207A48W AAR 207A60W AAR 207A80W AAR 211A100ALW1 AAR 211A100W1

9 211A100W2 211A100W3 211A100W5 211A100W6 211A60ALW1 211A60W1 211A60W2 211A60W7 211J100W1 AAR 211A100W2 AAR 211A100W3 AAR 211A100W5 AAR 211A100W6 AAR 211A60ALW1 AAR 211A60W1 AAR 211A60W2 AAR 211A60W7 AAR 211J100W1 NOTES: Cars can be downgraded, but never upgraded past its design Tank test pressure. Selection of DOT117P requires approval from the FRA per 49 CFR (a) Built date (BLDT) for DOT117R must be before 10/1/2015 A237 Stenciled Shipping Spec Mandatory A237 The Department of Transportation (DOT) design specification as stenciled Affects Rating. Permissible Values for A Major Class 10 DOT A 103AALW 103ALW 103ANW 103AW 103BW 103CW 103DW 103EW 103W 104W 105A100ALW 105A100W Major Class 05 DOT 103A Major Class 02 DOT 103AALW Major Class 01 DOT 103ALW Major Class 04 DOT 103ANW Major Class 05/19 DOT 103AW Major Class 05 DOT 103BW Major Class 06/07 DOT 103CW Major Class 06/07 DOT 103DW Major Class 07/08/09 DOT 103EW Major Class 10/18/19 DOT 103W Major Class 10 DOT 104W Major Class 50 DOT 105A100ALW Major Class 52 DOT 105A100W

10 105A200ALW 105A200F 105A200W 105A300W 105A400W 105A A500W 105A600W 105J100W 105J200ALW 105J200W 105J300ALW 105J300W 105J400W 105J500I 105J500W 105J600I 105J600W 105S100W 105S200W 105S300W 105S400W 105S500W 105S600W 106A A500X 107A 109A100ALW 109A200ALW 109A300ALW Major Class 50 DOT 105A200ALW Major Class 53 DOT 105A200F Major Class 53 DOT 105A200W Major Class 18/54 DOT 105A300W Major Class 55 DOT 105A400W Major Class 56 DOT 105A500 Major Class 18/56 DOT 105A500W Major Class 57 DOT 105A600W Major Class 86 DOT 105J100W Major Class 50 DOT 105J200ALW Major Class 88 DOT 105J200W Major Class 50 DOT 105J300ALW Major Class 80/90 DOT 105J300W Major Class 92 DOT 105J400W Major Class 94 DOT 105J500I Major Class 94 DOT 105J500W Major Class 96 DOT 105J600I Major Class 96 DOT 105J600W Major Class 87 DOT 105S100W Major Class 89 DOT 105S200W Major Class 81/91 DOT 105S300W Major Class 81/91 DOT 105S400W Major Class 95 DOT 105S500W Major Class 97 DOT 105S600W Major Class 58 DOT 106A500 Major Class 58 DOT 106A500X Major Class 77 DOT 107A Major Class 50 DOT 109A100ALW Major Class 50 DOT 109A200ALW Major Class 51 DOT 109A300ALW

11 111A100ALW 111A100ALW1 111A100ALW2 111A100F1 111A100F2 111A100W1 111A100W2 111A100W3 111A100W4 111A100W5 111A100W6 111A100W7 111A60ALW 111A60ALW1 111A60ALW2 111A60F1 111A60W1 111A60W2 111A60W5 111A60W6 111A60W7 111J100W2 111J100W3 111J100W4 111S100ALW 111S100ALW1 111S100ALW2 111S100W1 111S100W2 111S100W3 Major Class 01 DOT 111A100ALW Major Class 01 DOT 111A100ALW1 Major Class 01 DOT 111A100ALW2 Major Class 10 DOT 111A100F1 Major Class 05 DOT 111A100F2 Major Class 10/18 DOT 111A100W1 Major Class 05/18/19 DOT 111A100W2 Major Class 10/18 DOT 111A100W3 Major Class 10 DOT 111A100W4 Major Class 05 DOT 111A100W5 Major Class 06/07/08/09 DOT 111A100W6 Major Class 07 DOT 111A100W7 Major Class 01 DOT 111A60ALW Major Class 01 DOT 111A60ALW1 Major Class 01 DOT 111A60ALW2 Major Class 10 DOT 111A60F1 Major Class 10 DOT 111A60W1 Major Class 05 DOT 111A60W2 Major Class 05 DOT 111A60W5 Major Class 06 DOT 111A60W6 Major Class 06/07/09 DOT 111A60W7 Major Class 21 DOT 111J100W2 Major Class 21 DOT 111J100W3 Major Class 21 DOT 111J100W4 Major Class 01 DOT 111S100ALW Major Class 01 DOT 111S100ALW1 Major Class 01 DOT 111S100ALW2 Major Class 20 DOT 111S100W1 Major Class 20 DOT 111S100W2 Major Class 20 DOT 111S100W3

12 111S100W5 111S100W6 111S60ALW1 111S60ALW2 112A200W 112A340W 112A400F 112A400W 112A500W 112J200W 112J340W 112J400F 112J400W 112J500I 112J500W 112S200W 112S340W 112S400F 112S400W 112S500I 112S500W 112S600I 112T200W 112T340W 112T400F 112T400W 112T500W 113A175W 113A60W 113A90W Major Class 20 DOT 111S100W5 Major Class 09 DOT 111S100W6 Major Class 01 DOT 111S60ALW1 Major Class 01 DOT 111S60ALW2 Major Class 59 DOT 112A200W Major Class 60 DOT 112A340W Major Class 61 DOT 112A400F Major Class 61 DOT 112A400W Major Class 62 DOT 112A500W Major Class 37 DOT 112J200W Major Class 38 DOT 112J340W Major Class 41 DOT 112J400F Major Class 41 DOT 112J400W Major Class 41 DOT 112J500I Major Class 62 DOT 112J500W Major Class 37 DOT 112S200W Major Class 39/60 DOT 112S340W Major Class 42 DOT 112S400F Major Class 42/61 DOT 112S400W Major Class 42 AAR 112S500I Major Class 62 DOT 112S500W Major Class 42 DOT 112S600I Major Class 37 DOT 112T200W Major Class 40 DOT 112T340W Major Class 43 DOT 112T400F Major Class 43 DOT 112T400W Major Class 62 DOT 112T500W Major Class 67 DOT 113A175W Major Class 67 DOT 113A60W Major Class 76 DOT 113A90W

13 113B60W 113C120W 113C60W 113D120W 113D60W 114A340W 114A400W 114J340W 114J400W 114S340W 114S400W 114T340W 114T400W 115A60W1 115A60W6 117J100W 117P100W 117R100W 120A100W 120A200ALW 120A200W 120A300W 120A400W 120A500W 120A600W 120J100W 120J200W 120J600W 201A25 201A70W Major Class 67 DOT 113B60W Major Class 67 DOT 113C120W Major Class 67 DOT 113C60W Major Class 67 DOT 113D120W Major Class 67 DOT 113D60W Major Class 64 DOT 114A340W Major Class 65 DOT 114A400W Major Class 44 DOT 114J340W Major Class 47 DOT 114J400W Major Class 45 DOT 114S340W Major Class 48 DOT 114S400W Major Class 46 DOT 114T340W Major Class 49 DOT 114T400W Major Class 11 DOT 115A60W1 Major Class 13/14/15/16 DOT 115A60W6 Major Class 17 DOT 117J100W Major Class 17 DOT 117P100W Major Class 17 DOT 117R100W Major Class 52 DOT 120A100W Major Class 50 DOT 120A200ALW Major Class 53 DOT 120A200W Major Class 54 DOT 120A300W Major Class 55 DOT 120A400W Major Class 56 DOT 120A500W Major Class 57 DOT 120A600W Major Class 52 DOT 120J100W Major Class 07/53 DOT 120J200W Major Class 57 DOT 120J600W Major Class 01 AAR 201A25 Major Class 01 AAR 201A70W

14 203 Major Class 10 AAR DW 203W 204W 206W Major Class 10 AAR 203DW Major Class 10/18 AAR 203W Major Class 76 AAR 204W Major Class 11/13/14/15/16 AAR 206W 207A20W Major Class 77 AAR 207A20W 207A28W Major Class 77 AAR 207A28W 207A40W Major Class 77 AAR 207A40W 207A48W Major Class 77 AAR 207A48W 207A60W Major Class 77 AAR 207A60W 207A80W Major Class 77 AAR 207A80W 211A100ALW1 Major Class 01 AAR 211A100ALW1 211A100W1 Major Class 10 AAR 211A100W1 211A100W2 Major Class 05 AAR 211A100W2 211A100W3 Major Class 10 AAR 211A100W3 211A100W5 Major Class 05 AAR 211A100W5 211A100W6 Major Class 06 AAR 211A100W6 211A200W1 Major Class 10 AAR 211A200W1 211A60ALW1 Major Class 01 AAR 211A60ALW1 211A60W1 Major Class 10 AAR 211A60W1 211A60W2 Major Class 05 AAR 211A60W2

15 211A60W7 211J100W1 Major Class 07 AAR 211A60W7 Major Class 10 AAR 211J100W1 Validation Rule for A237 Stencil Shipping Specifications must be reported for Tank Major Class 94 If Thermal Protection System (BXX7) is Equipped, then Stenciled Shipping Specification (A237) must be 117J100W, 117P100W, or 117R100W and Safety Relief Device Type (A230) must be C or V. NOTES: This element is used in determining if the tank car meets CPC 1232 Compliance (B522). See CPC 1232 Compliant (B522) for explanation. Selection of DOT117P requires approval from the FRA per 49 CFR (a) Built date ()BLDT) for DOT117R must be before 10/1/2015