HS-3005-CMV2 HS-3505-CMH1

Transcription

1 8650 Enterprise Drive, Peosta IA / Fax PARTS LIST FOR HS-3005-CMV2 HS-3505-CMH1 Engine Oil Grade: Pump Oil Grade: Mi-T-M Pump Oil #AW Honda: Above 50 F = SAE30 Pump Oil Capacity: 41 oz. Vanguard: Above 40 F = SAE30 BTU Input: Below 40 F = SAE10W-30 HS-3005-CMV2: 471, 800 per hour Engine Oil Capacity: HS-3505-CMH1: 513, 800 per hour Honda: 24 oz. Nozzle Size: Vanguard: 56 oz. HS-3005-CMV2: 5.5 HS-3505-CMH1: 5.0 Copyright 2002, Mi-T-M Corporation 1

2 This Parts Listing has been compiled for your benefit. You can be assured your Mi-T-M Cold Water Pressure Washer was constructed and designed with quality and performance in mind using over 25 years experience in the pressure washer business. Each component has been rigorously tested to insure the highest level of acceptance. The contents of this Parts Listing are based on the latest product information available at the time of publication. Mi-T-M reserves the right to make changes in price, color, materials, equipment, specifications or models at any time without notice. WARNING THIS IS A PROFESSIONAL HIGH PRESSURE, COLD WATER PRESSURE WASHER. CAUTION SHOULD BE OBSERVED WHEN USING OR REPAIRING THIS UNIT! READ AND FOLLOW THE SAFETY WARNINGS LISTED BELOW BEFORE ATTEMPTING ANY REPAIRS ON THIS PRESSURE WASHER! SAFETY WARNINGS 1. NEVER alter or modify the equipment. Be sure any accessory items and system components being used will withstand the pressure developed. Use only genuine Mi-T-M parts for repair of your pressure washer. Failure to do so can cause hazardous operating conditions and will VOID warranty. 2. NEVER make adjustments on machinery while the unit is connected to the engine without first removing the ignition cable from the spark plug. Turning over the machinery by hand during adjustment or cleaning might start the engine and machinery with it, causing serious injury to the operator. 3. Know how to stop and bleed pressures quickly. Be thoroughly familiar with controls. 4. Before servicing the unit, turn unit off, relieve the water pressure and allow the unit to cool down. Do not make repairs while the unit is running. Service in a clean, dry, flat area. Block the wheels to prevent the unit from moving. Be especially careful to properly dispose of any flammable materials. 5. After testing the machine, DO NOT leave the pressurized unit unattended. Shut off the unit and release trapped pressure before leaving. Table of Contents SPECIFICATIONS... 3 DECAL PLACEMENT... 4 FRAME ASSEMBLY... 6 BURNER ASSEMBLY (4-0009)... 8 FUEL PUMP (3-0020) & SOLENOID ( ) ASSEMBLY... 9 BOILER ASSEMBLY MOTOR/ PUMP ASSEMBLY FOR HS-3005-CMV MOTOR/ PUMP ASSEMBLY FOR HS-3505-CMH PUMP ASSEMBLY (3-0202) UNLOADER ASSEMBLY (8-0013) PRESSURE SWITCH ( ) WATER STRAINER ( ) GUN/WAND ( ) & DUAL LANCE ( ) ASSEMBLY CONTROL PANEL ASSEMBLY WIRING SCHEMATIC WIRING DIAGRAM WHEEL KIT (AW ) CADMIUM CELL (HX-0033) WIRING DIAGRAM FOR CADMIUM CELL (HX-0033) Copyright 2002, Mi-T-M Corporation 2

3 SPECIFICATIONS MODEL NUMBER HS-3005-CMV2 HS-3505-CMH1 Operating Pressure (PSI/Bar): 3000 / (+/- 5%) 3500 / (+/- 5%) Water Volume (GPM/lpm): 4.8 / 18.2 (+/- 5%) 4.7 / 17.7 (+/- 5%) Outlet Water Temperature (F/C): 130 F / 54 C (+/- 10 F) rise above inlet ambient (210 F / 99 C maximum) High Pressure Nozzle Engine: Vanguard Honda Horsepower Engine Type 4 Stroke, Overhead Valve, Twin Cylinder Oil Type Above 40 F = SAE30 / Below 40 F = SAE10W-30 Above 50 F = SAE30 Oil Capacity (oz./liter) 56 / / 1.5 Low Oil Protection Oil Guard Oil Switch Fuel Type RefertoEngineOwner s Manual Fuel Capacity (gal./liter) 6.0 / 22.7 Starting 12 Volt Electric Maximum No Load RPM 3600 (+/- 100) High Pressure Pump: Direct Driven, Oil Bath, Triplex Piston Oil Type Mi-T-M Pump Oil #AW Oil Capacity (oz./liters) 41/1.2 Plungers Ceramic Coated Manifold Forged Brass Valves Stainless Steel Unloader Preset at factory Heat Dump Valve Relieves heated water during unloader bypass stage Water System: Inlet Water Strainer Removable Thimble for inspection and cleaning of Stainless Steel Screen Float Tank Capacity (gal. / liters) 2.0 / 7.6 Heat Dump Valve Protects pump against damaging heat in recirculated and inlet water. Detergent System Adjustable Metering Valve Burner Fuel System: Fuel Type No.1 or No.2 Fuel Oil, Diesel or Kerosene Fuel Capacity (Gal. / liters) 17.0 / 64.4 Fuel Filter/ Water Seperator Spin on (10 micron) filter / E-Z water drain Fuel Pump Two Line, Single Stage Fuel Pressure (PSI / BAR) 150 / 10.4 Fuel Nozzle A Delavan B Delavan Fuel Consumption (GPH / LPH) 3.37 / Cont. Burning 3.67 / Cont. Burning Burner Electrical System: Voltage 120 Amps 5.8 Heat Exchanger: Vertical, Top Fired, Dual Spiral Coil BTU Input 471, , 800 Efficiency 75% with #2 Fuel Oil / Diesel Smoke Density 0-3 per ASTM D2156 Safety System: Pressure Switch Shuts off burner fuel supply upon trigger release. Fuel Solenoid Valve 115 Volt, controls fuel supply to burner Safety Relief Relieves excess system pressure Adjustable Thermostat: 86 F / 30 C F / 150 C Unit Net Weight (Lbs/kg): 670 / / 322 Unit Shipping Weight (Lbs/kg): 814 / / 387 Unit Net Dimension (In/cm): 45L x 31W x 43H / 114L x 78.7W x 109H Unit Shipping Dimension (In/cm): 53L x 33W x 58H / 38.1L x 83.8W x 147.3H HS-3005-CMV2_HS-3505-CMH1 Copyright 2002, Mi-T-M Corporation 3

4 DECAL PLACEMENT OMHS MJS Copyright 2002, Mi-T-M Corporation 4

5 OMHS MJS DECAL PLACEMENT REF # DESCRIPTION PART # QTY REF # DESCRIPTION PART # QTY 1 Tag- Control Checklist Decal- Warning: Use Gasoline Only Decal- Stripe Decal- Engine Fuel Decal- White Die Cut Decal- Caution: Risk of Fire Decal- White Die Cut Decal- Diesel Only Decal- Logo Decal- Caution: Battery Terminal Decal- Data Plate N/A 1 16 Tag- Battery Decal- Serial Number Decal- Risk of Injection Tag- Unloader Was Preset Tag- Burner Check List Decal- Pump Instructions Decal- Warning: Beltguard Decal- Danger: Muffler Decal- Warning/Caution Decal- Warning: On Line Copyright 2002, Mi-T-M Corporation 5

6 FRAME ASSEMBLY OMHS BAR Copyright 2002, Mi-T-M Corporation 6

7 OMHS BAR FRAME ASSEMBLY REF. # DESCRIPTION PART # QTY. REF. # DESCRIPTION PART # QTY. REF. # DESCRIPTION PART # QTY. 1 Bolt Control Panel Spun Pan Lockwasher Screw Fuel Nozzle HS-3005-CMV Flatwasher Hose *(Six Feet Required) Fuel Nozzle HS-3505-CMH Bolt Hose Clamp Cable (Two Feet Required) Bolt Hose Barb Terminal Underbracket A Bushing Isolation Plate A Fule Tank Plate A Elbow Washer Hex Nut Nut (See ) N/A Sep Washer Plug Float Tank Vibration Pads Fuel Tank Assemlby A Float Tank Cap Bolt Fuel Pick Up Tube Float Valve Bolt Hose Barb Float Rod Lift Hook Assembly A Hose Clamp Float Ball Side Rail Assembly A Fuel Hose Nut Hose Barb Fuel Tank Washer Fuel Water Seperator Bracket A Cap Terminal Elbow Skid Frame A Wire *(One Foot Required) Fuel Tank Hold Down Strap Locknut Hose *(Three Feet Required) Fuel Water Seperator Skid Foot A Hose Barb Replacement Bowl (w/ Water Seperator) Washer Burner Replacement Filter (w/ Water Seperator) Lockwasher Locknut Plug Bolt Washer Hose Clamp Bolt Cover *Must Order in One Foot Lengths 24 Panel Brace A Screw (See ) N/A Sep. 4 Copyright 2002, Mi-T-M Corporation 7

8 OMGEN JTR BURNER ASSEMBLY (4-0009) OMGEN JTR BURNER ASSEMBLY (4-0009) REF. # DESCRIPTION PART # QTY. 1 Head Mounting Gasket Flange Gasket Oil Nozzle for HS-3005-CMV Oil Nozzle for HS-3505-CMH Nozzle Line Assembly (Includes 7, 8) Electrode Kit Bulkhead Fitting Burner Housing Escutcheon Plate Fuel Line Fuel Pump Fuel Solenoid (120V) Coupler Blower Wheel Motor (120V) Ignition Transformer (120V) Complete Burner Assembly (Inc. 1-17) Copyright 2002, Mi-T-M Corporation 8

9 OMGEN JTR FUEL PUMP (3-0020) & SOLENOID ( ) ASSEMBLY OMGEN220b JTR FUEL PUMP (3-0020) & SOLENOID ( ) ASSEMBLY REF. # DESCRIPTION PART # QTY. 1 Cord-Din Connector Base Plate N/A 1 3 Nut-Soleniod Piston Soleniod Coil (120V) Screw N/A 2 6 Piston Bolt-Soleniod Adapter Washer Elbow Fuel Line Plug Fuel Pump Body N/A 1 13 Cover Gasket Strainer-Fuel Pump Cover-Fuel Pump Screw-Fuel Pump Cover Soleniod Body N/A 1 Fuel Soleniod (120V) (Inc. 1-8, 17) Fuel Pump (Inc ) Copyright 2002, Mi-T-M Corporation 9

10 OMGEN JTR BOILER ASSEMBLY Copyright 2002, Mi-T-M Corporation 10

11 OMGEN JTR BOILER ASSEMBLY REF. # DESCRIPTION PART # QTY. 1 Nut Dome A Screw Insulation Donut Spacer Dome Insulation Retainer Bolt Edging *(Two Feet Required) Nut / U-Clip Outer Wrap Assembly (S.S.) Screw (Not used on HB-Units) Insulation Blanket Washer Nut Shell Target Assembly Coil Assembly Insulation Strip Insulation Donut Insulation Donut Pan *MustOrderinOneFootLengths Copyright 2002, Mi-T-M Corporation 11

12 OMHS BAR MOTOR/ PUMP ASSEMBLY FOR HS-3005-CMV2 Copyright 2002, Mi-T-M Corporation 12

13 OMHS BAR MOTOR/PUMP ASSEMBLY FOR HS-3005-CMV2 REF. # DESCRIPTION PART # QTY. REF. # DESCRIPTION PART # QTY. REF. # DESCRIPTION PART # QTY. 1 Bolt Elbow Terminal Lockwasher Cross Cable *(Two Feet Required) Washer Nipple Lockwasher Bracket Tightener A Elbow Washer Belt Guard A Pump Bolt Bolt Locknut Oil Filter (Replacement Only) Washer Washer Battery Box Angle Tightener A Pump Key Locknut Locknut Engine Bushing Oil Filter Adaptor Generator Engine Sheave Battery Bushing Pump Sheave Belt Hose *(Four Feet Required) Bushing Sheave Hose Clamp Belt Bolt Hose Barb Engine Assembly Brace Tightener A Reducer Plug Bolt Elbow Coupler Pump Mount A Hose Clamp Barb Locknut Hose *(Two Feet Required) Worm Clamp Angle Tightener A Elbow Hose *(One Foot Required) Bolt Unloader Barb Bolt Quick Connect Socket Elbow Bolt Quick Connect Plug Engine- 16 HP Vanguard Bolt Tee Terminal Ring Bolt Hose Assembly Screw Base Plate A Thermoprobe Exhaust Guard Washer Nipple Washer Pump Rails Elbow Nut Generator Key Pop Off** Hose *(One Foot Required) Engine Key Hose Clamp Wire *(Two Feet Required) Elbow Hose *(Seven Feet Required) Terminal Hose Hose Assembly Remote Oil Fitler Adapter Fuel Hose *(Two Feet Required) Nipple Elbow Primer Bulb Elbow Remote Oil Line *Must Order in One Foot Lengths 34 Lockwasher Remote Oil Line **When Ordering, Please State Model of Machine for Pressure Setting 35 Bolt Elbow Washer Muffler Guard Nipple Connector Swivel Elbow Unloader Manifold Elbow Pressure Switch Assembly Remote Oil Filter Adapter Copyright 2002, Mi-T-M Corporation 13

14 OMHS MJS MOTOR/ PUMP ASSEMBLY FOR HS-3505-CMH1 Copyright 2002, Mi-T-M Corporation 14

15 OMHS MJS MOTOR/PUMP ASSEMBLY FOR HS-3505-CMH1 REF. # DESCRIPTION PART # QTY. REF. # DESCRIPTION PART # QTY. REF. # DESCRIPTION PART # QTY. 1 Bolt Bolt Cable *(One Foot Required) Lockwasher Washer Washer Washer Nipple Engine Shim Bracket Tightener A Swivel Battery Box Belt Guard A Unloader Manifold Locknut Bolt Pressure Switch Assembly Battery Washer Elbow Belt Angle Tightener A Cross Sheave Locknut Nipple Bolt Generator Elbow Brace Tightener A Bushing Pump Bolt Hose *(Four Feet Required) Locknut Pump Mount A Hose Clamp Washer Locknut Hose Barb Pump Key Angle Tightener A Reducer Engine Bushing Bolt Elbow Enging Sheave Bolt Hose Clamp Pump Sheave Bolt Hose *(Two Feet Required) Bushing Bolt Elbow Belt Bolt Unloader Engine Assembly Base Plate A Quick Connect Socket Engine- 20 HP Honda Washer Quick Connect Plug Hose *(One Foot Required) Pump Rails Tee Hose Barb Key - Generator Hose Assembly Hose Barb Key - Engine Thermoprobe Oil Drain Adapter Elbow Nipple Plug Hose Elbow Coupling Fuel Hose *(Two Feet Required) Relief Valve Clamp Worm Primer Bulb Worm Clamp Clamp Locknut Hose *(Seven Feet Required) Key *Must Order in One Foot Lengths 31 Hose Assembly Muffler Mount **When Ordering, Please State Model of Machine for Pressure Setting 32 Nipple Exhaust Deflector Elbow Exhaust Deflector Clamp Lockwasher Terminal Copyright 2002, Mi-T-M Corporation 15

16 EDW PUMP ASSEMBLY (3-0202) Copyright 2002, Mi-T-M Corporation 16

17 EDW PUMP ASSEMBLY (3-0202) REF. # DESCRIPTION PART # QTY. REF. # DESCRIPTION PART # QTY. REF. # DESCRIPTION PART # QTY. 1 Plug Low Pressure Seal Retainer O-ring Cover Washer O-ring Crankcase Cover Plug Oil Seal Bolt Washer Bushing Plug Valve Assembly (Inc ) (See ) N/A Sep Bolt Oil Level Indicator O-ring Crankcase Cover Connecting Rod Pin Valve Plug O-ring Retaining Ring Bolt Bearing Crankshaft Flatwasher Crankcase Key Manifold Oil Dip Stick Oil Seal O-ring (See ) N/A Sep Bolt Shim Valve Seat (See ) N/A Sep Gasket Crankcase Open Cover Valve Plate (See ) N/A Sep O-ring Lockwasher Valve Spring (See ) N/A Sep Back-up Ring Bolt Valve Cage (See ) N/A Sep Plunger Valve Assembly (6 each 5, 11-15) High Pressure Head Ring (See ) N/A Sep Washer Head Ring Kit (3 each 16) High Pressure V-Packing (See ) N/A Sep Piston Rod V-Packing Kit (3 each 17, 18, 20) V-Packing Support (See ) N/A Sep Connecting Rod Intermediate Retainer Kit (3 each 18, 19) High Pressure Intermediate Seal Retainer Lockwasher Low Pressure Seal Kit (3 each 20-22) Low Pressure Seal Bolt V-Packing Assembly (Inc ) Copyright 2002, Mi-T-M Corporation 17

18 OMGEN BAR UNLOADER ASSEMBLY (8-0013) Copyright 2002, Mi-T-M Corporation 18

19 OMGEN HS BAR UNLOADER ASSEMBLY (8-0013) REF. # DESCRIPTION PART # QTY. REF. # DESCRIPTION PART # QTY. 1 Bolt O-ring Hex Nut Middle Body Bolt O-ring Lockwasher Hex Plug Upper Body O-ring Washer O-ring By-Pass Restrictor Piston Assembly Spring Guide Seal O-ring Spring Spring Washer Valve Seat Seal Back-up Ring Back-up Ring O-ring Lower Body O-ring Bolt Flow Balancer Unloader Repair Kit (Inc. 9, 11, 13, 14, 17, 18, 20, 22-26, 28, 29) Nipple Unloader Orifice Kit (Inc. 7, 15, 16) O-ring Copyright 2002, Mi-T-M Corporation 19

20 & BAR PRESSURE SWITCH ( ) BAR PRESSURE SWITCH ( ) REF. # DESCRIPTION PART # QTY. 1 Pressure Switch Screw N/A 4 3 Cover N/A 1 4 O-ring (See ) N/A Sep. 1 5 Micro Switch N/A 1 6 Retainer Clip N/A 1 7 Body N/A 1 8 O-ring (See ) N/A Sep. 2 9 Back-up Ring (See ) N/A Sep Piston N/A 1 11 Washer N/A 1 12 Sprng Washer N/A 1 14 Plastic Housing N/A 1 15 O-ring (See ) N/A Sep Nut N/A 1 17 Wire Assembly N/A 1 O-ring Repair Kit (Inc. 4, 8, 9, 15) Copyright 2002, Mi-T-M Corporation 20

21 OMGEN JTR WATER STRAINER ( ) OMGEN JTR WATER STRAINER ( ) REF. # DESCRIPTION PART # QTY. 1 Strainer Cap Strainer Gasket Strainer Screen Strainer Bowl Copyright 2002, Mi-T-M Corporation 21

22 OMGEN RD GUN/WAND ( ) & DUAL LANCE ( ) ASSEMBLY Copyright 2002, Mi-T-M Corporation 22

23 OMGEN218HS RD GUN/WAND ( ) & DUAL LANCE ( ) ASSEMBLY REF. # DESCRIPTION PART # QTY. REF. # DESCRIPTION PART # QTY. REF. # DESCRIPTION PART # QTY. 1 Quick Connect Plug Spacer Screw Gun Assembly (Inc. 3-12) Lance Holder (See ) N/A Sep Nipple Pipe Assembly Dual Lance Assembly (Inc ) Nozzle Protector Plastic Housing Handle Plug Detergent Nozzle Screw Hex Nut Quick Connect Socket Housing Handle Nozzle for HS-3005-CMV Gun Repair Kit Washer Nozzle for HS-3005-CMV Plug Hex Nut Nozzle for HS-3005-CMV Cover Hex Adaptor Nozzle for HS-3005-CMV Trigger Safety Lock-off O-ring Nozzle for HS-3505-CMH Trigger Pin Piston Nozzle for HS-3505-CMH Pipe Assembly Back-up Ring Nozzle for HS-3505-CMH Lance Assembly (Inc ) O-ring Nozzle for HS-3505-CMH Adaptor Upper Protector Hose Assembly PSI (Inc ) Pipe Screw Quick Connect Plug Guard Lance (Right Side) Lower Protector Hose Screw Body Quick Connect Socket Guard Lance (Left Side) Lance w/protective Cover Gun/Lance Assembly (Includes 3-28) Plug Hex Nut O-ring Kit (Includes 29, 31, 32) Screw Pipe Clamp Copyright 2002, Mi-T-M Corporation 23

24 OMHS BAR CONTROL PANEL ASSEMBLY Copyright 2002, Mi-T-M Corporation 24

25 OMHS BAR CONTROL PANEL ASSEMBLY REF. # DESCRIPTION PART # QTY. REF. # DESCRIPTION PART # QTY. 1 Hose *(Two Feet Required) Needle Valve Hose Clamp Strainer Chemical Hose Barb Elbow Washer (See ) N/A Sep. 2 4 Bushing Gauge Water Filter Hourmeter Nipple Toggle Switch Boot Washer Toggle Switch Garden Hose Swivel Fuse Garden Hose Gasket Panel Quick Connect Socket Decal Washer Hose *(Two Feet Required) Decal-Inlet Hose Clamp Decal-Outlet Elbow Plug Hose Thermowell Socket Nut (See ) N/A Sep Oultet Manifold Lockwasher Connect Screw (See ) N/A Sep Hose Assembly Hex Nut Thermometer Screw Grommet U-clip Nut Tempature Control Electrical Cover Bushing Valve Panel Kit (Inc. 27, 36) Hose *(Six Feet Required) *Must Order in One Foot Lengths 24 Thermostat Knob Copyright 2002, Mi-T-M Corporation 25

26 OMHS013S JTR WIRING SCHEMATIC Copyright 2002, Mi-T-M Corporation 26

27 OMHS013W JTR WIRING DIAGRAM Copyright 2002, Mi-T-M Corporation 27

28 AW JTR WHEEL KIT (AW ) Copyright 2002, Mi-T-M Corporation 28

29 AW-5540-Sml HS JTR WHEEL KIT (AW ) REF. # DESCRIPTION PART # QTY. REF. # DESCRIPTION PART # QTY. 1 Handle Frame Handle Grip Locknut Washer Brace Bolt Locknut Wheel Underbracket Gripper Clip Washer Screw Locknut Bolt Wheel Washer Jam Nut Bolt Bolt Lockwasher Turn Disk-Bottom Assembly Locknut Turn Disk-Top Assembly Underbracket Copyright 2002, Mi-T-M Corporation 29

30 PDHX JTR CADMIUM CELL (HX-0033) PDHX JTR CADIUM CELL (HX-0033) REF. # DESCRIPTION PART # QTY. 1 Burner Pad N/A 1 3 Cad Cell - Burner Flame Detector volts Screw N/A 1 Copyright 2002, Mi-T-M Corporation 30

31 PDHX JTR WIRING DIAGRAM FOR CADMIUM CELL (HX-0033) Copyright 2002, Mi-T-M Corporation 31

32 Copyright 2002, Mi-T-M Corporation 32